Related Manuals for Beko CLEARPOINT V S055
Summary of Contents for Beko CLEARPOINT V S055
- Page 1 Original installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® > S055 > M010X > M018 08-391...
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Page 2: Table Of Contents
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual Table of contents 1. General .............................4 1.1 Contact ................................4 1.2 Information regarding installation and operation manual ..............4 1.3 Other applicable documents ........................4 1.4 Explanation of the symbols and pictograms utilised ................5 1.4.1 In the documentation ........................ - Page 3 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 11.1 Warning notices ............................38 11.2 Dismantling work ............................39 12. Disposal ............................41 12.1 Warning notices ............................41 12.2 Disposal work ............................41 13. Spare parts and accessories ......................42 13.1 Spare parts ..............................42 13.2 Accessories attachment components top ..................43 13.3 Accessories attachment components bottom ...................44 14.
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Page 4: General
Installation and operation manual 1. General 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | D-41468 Neuss Im Taubental 7 | D-41468 Neuss Tel. + 49 2131 988 - 1000 Tel. + 49 2131 988 - 1000 info@beko-technologies.com... -
Page 5: Explanation Of The Symbols And Pictograms Utilised
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 1.4 Explanation of the symbols and pictograms utilised The symbols and pictograms utilised below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. 1.4.1 In the documentation Symbol/Pictogram Description/Explanation... -
Page 6: On The Device
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 1.4.2 On the device Symbol/Pictogram Description/Explanation General hazard symbol (danger, warning, caution) (This symbol can be found on the type plate and on the maintenance label for cartridge replacement.) Note the installation and operation manual Maintenance label for cartridge replacement... -
Page 7: Intended Use
• Only use filters and accessories within a pipeline system designed for the technical data with appropriate connections, pipe diameters and assembly clearance. • Only use the filters and accessories for the treatment of compressed gases of fluid group 2 according to Pressure Equipment Directive 2014/68/EU which are free of aggressive and corrosive components. • Only use filters and accessories in non-explosive hazardous areas. • Only use filters and accessories away from direct solar radiation and heat sources as well as areas subject to frost. • Only combine the filters and accessories with the products named and recommended by BEKO TECHNOLOGIES GMBH in the manual. Before using the filters, the operating company must make sure that all conditions and prerequisites for intended use are given. The filter is exclusively designed for stationary use in a commercial or industrial area. All the assembly, installation, operation, disassembly and disposal work described may only be performed by qualified skilled personnel. 7 | 48... -
Page 8: Reasonably Foreseeable Inappropriate Use
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 1.6 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the filter or any accessories are used in any other way than that described in the chapter "Intended use". Reasonably foreseeable inappropriate use includes the use of the product in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 9: Target Group And Personnel
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 1.8 Target group and personnel This manual addresses the skilled personnel listed below who are involved with work on the filter or the accessories. INFORMATION Personnel requirements The personnel may not execute any actions on the filter or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their consciousness. Skilled personnel - transport and storage Skilled personnel - transport and storage are people who, due to their training, professional experience and qualifications, have all the necessary skills to safely execute all actions in connection with the transport and storage of ... -
Page 10: Safety-Related Information
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 2. Safety-related information 2.1 General instructions Safety instructions warn against residual risks when handling the product. Warning notices in the instructional text precede the procedure that poses a hazard to personnel or the environment. These safety and warning notices must be strictly observed in order to prevent accidents, personal injury, damage to ... -
Page 11: Safety Instructions
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 2.2 Safety instructions In order to prevent accidents, personal injury and damage to the device as well as impairments during operation, it is essential to adhere to the specified safety and warning notices. The personal protective equipment specified in the safety instructions must be selected and made available by the operating company depending on the system parameters and properties. DANGER Operation of plant outside the permissible limit range! Operation of the product outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. -
Page 12: Transport And Storage
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 3. Transport and storage WARNING Insufficient qualification! Insufficient qualification of the personnel carrying out work on the product and accessories can lead to accidents, personal injury and damage to property as well as impair operation. • The work on the product and accessories described below may only be executed and documented by skilled personnel - transport and storage. CAUTION Inappropriate transport or storage! Inappropriate transport or storage may result in personal injury or damage to the device. -
Page 13: Product Information
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 4. Product information 4.1 Product description The CLEARPOINT V activated carbon filters with cartridge are exclusively used to separate residual oil contents in ® steam and aerosol form from compressed air and nitrogen in pressurised systems. The compressed air must not exceed a humidity content of 30 % and a temperature of +35 °C. Exceeding these values reduces the service life of the activated carbon filter with cartridge. The use of an adsorption or refrigeration dryer ... -
Page 14: Product Overview
PS: Volume: Test pressure PT: 23 bar / 334 psi Connection: pipe G 3/8 drain G 1/2 Fluidgroup 2 PED 97/23/EC / Cat. - Beko TECHNOLOGIES http://www.beko-technologies.com Position no. Explanation/description Inlet at the filter head [1a] Tactile feature for identifying the inlet [1b] Adapter for use of the oil indicator of differential pressure gauge Outlet at the filter head... -
Page 15: Product Identification
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 4.3 Product identification The product designation is shown on the type plate and made up of numbers and letter codes. Each code stands for a filter component and is divided into the following categories: [1] = Size: Housing [2] = Cartridge [3] = Attachment components top [4] = Attachment components bottom... - Page 16 CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual Attachment components top Position no. Letter code Designation Oil indicator [[3] Without indicator unit Position no. Housing size Cartridge S055 M010X [[2] M018 Position no. Model series Construction size Designation 010X [[1]...
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Page 17: Function Description
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 4.4 Function description 4.4.1 Adsorption With the CLEARPOINT V activated carbon filter with cartridge, the flow through the filter element is from top ® to bottom: The compressed gas enters from above through a small filter element that separates coarse particles. Compressed gas flows from above into the inner area of the cartridge and from there through the cartridge into the vessel. The activated carbon in the adsorption material adsorbs oil vapours and odours. The cartridge service life depends among other things on the oil content of the compressed gas, since the adsorber material can only absorb a limited volume of oil vapours and odours. - Page 18 CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual The oil indicator can be ordered as an accessory. Either the oil indicator or a differential pressure gauge can be screwed onto the adapter. An adapter [1] with the oil indicator can be screwed onto the filter head [A] to measure and evaluate the quality of the compressed gas. For measurement, a partial flow [C] of the compressed gas flow at outlet [B] is routed through a channel towards the testing tube [5] and then discharged into the environment. The oil indicator has a built-in pressure reducer [2] which reduces the operating pressure required for measurement down to 7.0 bar(g).
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Page 19: Scope Of Delivery
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 4.5 Scope of delivery The following table shows the scope of delivery of the filter. Figure Description/Explanation Activated carbon filter with cartridge Installation and operating manual INFORMATION Possible product combinations! The scope of delivery can vary depending on the product combination. For further information on possible product combinations see “4.3 Product identification” on Page 15. 19 | 48... -
Page 20: Type Plate
0,42 l Test pressure PT: 23 bar / 334 psi Connection: pipe NPT 1/2 drain G 1/2 Fluidgroup 2 PED2014/68/EU / Cat. - BEKO TECHNOLOGIES GmbH beko-technologies.com Made in Germany Example: Position on type plate Description Cartridge filter BEKO filter designation Model: Sales designation Material no. -
Page 21: Maintenance Label For Cartridge Replacement
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 4.7 Maintenance label for cartridge replacement The next due cartridge replacement date is entered on this adhesive label. For this, mark the respective month [1] and enter the year accordingly [2] . Position no. -
Page 22: Technical Data
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 5. Technical data 5.1 Filter performance data CLEARPOINT ® activated carbon filter with S055 M010X M018 cartridge Connection [inches] 1 1/2 Volume flow at 7 bar(g) energy-optimised [m³/h] Category according to PED 2014/68/EU Min./Max. -
Page 23: Materials
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 5.2 Materials Component Material Housing head Aluminium, anodised and coated Housing body Aluminium, anodised and coated Housing cover Polyamide and glass fibre Housing base Aluminium, anodised and coated M5 screws Steel, galvanised Slide Zinc with seal FKM O-rings... -
Page 24: Dimensions
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 6. Dimensions 24 | 48... - Page 25 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® Connec- Filter tion Cartridge thread G / NPT [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [inches] S055 (type) 64.5 39.5 M010X (type) M018 (type) 1 1/2 78.5 25 | 48...
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Page 26: Assembly
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 7. Assembly 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or installation materials! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device ... -
Page 27: Assembly Work
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 7.2 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head size 2.5 • Additional installation and • Protective gloves (fluid- operating manual for the resistant) accessories used •... - Page 28 CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual The direction of flow of the filter must be taken into account during assembly. It must be adapted to the direction of flow in the pipe. Direction of flow Direction of flow Left right (default) Right left The housing head and the housing body are equipped with a double-start trapezoidal thread. The direction of flow of the filter can be adapted to the direction in the pipe by turning the housing head through 180°. The direction of flow is indicated by arrows [2] and a raised marking [3] on the housing head. These must be aligned as shown. The safety slide [1] must always be in an easily accessible position on the front.
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Page 29: Commissioning
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 8. Commissioning 8.1 Commissioning tasks For commissioning to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • none • none • None Preparatory tasks Assembly finished including subsequent leakage test Illustration Description 1. Open the shut-off valve [1] on the inlet side slowly 2. -
Page 30: Maintenance And Servicing
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 9. Maintenance and servicing 9.1 Maintenance schedule Maintenance Interval At regular intervals, depending on the degree of Cleaning work contamination Visual inspection Weekly Replacement of the testing tube In case discolouration is complete Cartridge replacement See technical data, for details see 9.5 on Page 32... -
Page 31: Cleaning Work
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 9.2.2 Cleaning work When mounted, the filter is only cleaned on the outside. For cleaning to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • none • Mild detergent • Protective gloves (fluid- • Cotton cloth or disposable tissue resistant) • Safety goggles with side shields •... -
Page 32: Cartridge Replacement
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 9.5 Cartridge replacement For cartridge replacement to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • New cartridge • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields •... - Page 33 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 2. Undo the locking screw on the safety slide 3. Push the safety slide downwards 4. Unscrew the housing body 5. Pull the housing body down and off 6. Pull the used cartridge down and out of the housing head 33 | 48...
- Page 34 CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 7. Insert the new cartridge in the housing head as shown. 8. Screw the housing body to the housing head. Make sure that the safety slide is facing the front. 9.
- Page 35 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 11. Slowly open the shut-off valves upstream and downstream of the filter or the respective system section. 12. Attach a new maintenance label on the housing and mark the next maintenance date. 35 | 48...
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Page 36: Leakage Test
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 9.13 Leakage test The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. The company operating the compressed gas system is responsible for the selection, definition and implementation of the test method to be used, which should be carried out in accordance with valid standards and regulations (e.g. DIN EN 1779). 36 | 48... -
Page 37: Decommissioning
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 10. Decommissioning Illustration Description 1. Open the shut-off valve [3] of the bypass pipe (if available) 2. Close the shut-off valve [2] on the outlet side 3. Close the shut-off valve [1] on the inlet side 37 | 48... -
Page 38: Disassembly
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 11. Disassembly 11.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device ... -
Page 39: Dismantling Work
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 11.2 Dismantling work For disassembly to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • none • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields •... - Page 40 CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 4. Screw the housing body off. 5. Pull the housing body down and off. Remove the cartridge. 6. Remove the filter head from the pipe and seal the ends of the pipe properly 7. Dispose of the components properly 40 | 48...
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Page 41: Disposal
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 12. Disposal 12.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device ... -
Page 42: Spare Parts And Accessories
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 13. Spare parts and accessories 13.1 Spare parts Designation Material no. Illustration Separate documentation O-ring kit for S055 4026562 Enclosed O-ring kit for M010X 4026563 instruction leaflet O-ring kit for M018 4026564 4009180 Replacement cartridge,... -
Page 43: Accessories Attachment Components Top
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 13.2 Accessories attachment components top Designation Material no. Illustration Separate documentation Wall bracket for S055 4003328 Wall bracket for M010X 4003329 None Wall bracket for M018 4003330 Oil indicator with adapter 4008728 Enclosed manual Replacement tube for oil... -
Page 44: Accessories Attachment Components Bottom
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 13.3 Accessories attachment components bottom Designation Material no. Illustration Separate documentation Manual condensate drain 2000039 None 44 | 48... -
Page 45: Troubleshooting / Faq
Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® 14. Troubleshooting / FAQ Error or fault pattern Possible causes Remedy • Change operating method • Observe the prescribed operating Oil load too high parameters, particularly during start-up processes Non-functioning condensate •... -
Page 46: Approval Certificates And Declarations Of Conformity
CLEARPOINT ® V activated carbon filter with cartridge Installation and operation manual 15. Approval certificates and declarations of conformity BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Tel: +49 2131 988-0 www.beko-technologies.com Herstellererklärung Wir erklären hiermit, dass die nachfolgend bezeichneten Produkte, in den von uns gelieferten Ausführungen gemäß... - Page 47 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com Manufacturer Declaration We hereby declare that the products indicated hereafter, in the condition in which they have been placed into circulation, have been designed and manufactured according to sound engineering practice, in compliance with Article 4, Paragraph 3 of the European Pressure Equipment Directive 2014/68/EC.
- Page 48 Tel. +86 21 508 158 85 info.cn@beko-technologies.cn BEKO Tecnológica España S.L. BEKO TECHNOLOGIES LIMITED BEKO TECHNOLOGIES INDIA Pvt. Ltd. Torruella i Urpina 37-42, nave 6 Unit 1010 Miramar Tower Plot No.43/1 CIEEP Gandhi Nagar E - 08758 Cervelló 132 Nathan Rd.