ABB ILUJ000004-BLE Instructions Manual
ABB ILUJ000004-BLE Instructions Manual

ABB ILUJ000004-BLE Instructions Manual

Unit substation transformers 150-3000 kva, three phase

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Effective: January, 2008
1.0 INTRODUCTION
These instructions apply to liquid filled secondary unit
substation transformers manufactured by the ABB
Transformer Facility at Jefferson City, Missouri.
Secondary Unit Substations are typically composed of
three (3) major sections: the high or medium voltage
section; transformer section; and low voltage section.
These sections can be close coupled whereby the sections
are bolted directly together to form a single line of electrical
equipment or the sections can be separated by distance
and connected by conduits or electrical buss work. These
instructions only apply to the transformer section. Please
refer to instruction books for adjoining sections where
applicable.
The transformers described herein are designed for the
conditions normally encountered on electric utility power
distribution systems. As such, they are suitable for use
under the "usual service conditions" described in ANSI
C57.12.00 (General Requirements for Liquid-Immersed
Distribution, Power and Regulating Transformers). All other
conditions are considered unusual service and should be
avoided.
ABB Inc.
Instruction Booklet Distribution Transformers
Jefferson City, MO
ISO 9001 Certified
Instructions for Secondary
Unit Substation Transformers
150-3000 KVA, Three Phase
2.0 SAFETY
WARNING: READ THIS INSTRUCTION BOOK
CAREFULLY
INSTALL, MAINTAIN, OPERATE OR SERVICE
THE TRANSFORMER. FAILURE TO FOLLOW
INSTRUCTIONS CAN CAUSE SEVERE INJURY,
DEATH, OR PROPERTY DAMAGE.
Keep this Instruction Book available to those responsible
for the installation, maintenance, operation, and service of
the transformer. Safety as defined in this Instruction Book
involves two conditions:
1
2
SEE IMPORTANT "DISCLAIMER OF WARRANTIES AND
LIMITATION OF LIABILITY" ON PAGE 8.
Safety notations, intended to alert personnel of possible
personal injury, death or property damage, have been
inserted in the instructional text prior to the step in which
the condition is cited. These safety notations are headed by
one of three intensity levels which are defined as follows:
1
will cause severe personal injury, death, or
substantial property damage.
2
which can cause severe personal injury, death or
substantial property damage.
3
which will or can cause minor personal injury or
minor property damage.
The transformer should be operated and serviced only by
competent personnel, familiar with good safety practices.
These instructions are written for such personnel and are
not intended as a substitute for adequate training and
experience in the use of this equipment. Should clarification
or further information be required, or should problems arise
which are not covered sufficiently for the user's purpose,
refer the matter to ABB Inc. When communicating with ABB
regarding the product covered by this Instruction Book,
I.B. 46-060-1, Section E
BEFORE
ATTEMPTING
Personal injury.
Product or property damage.
DANGER
– Immediate hazard which
WARNING
– Hazard or unsafe practice
CAUTION
– Hazard or unsafe practice
ILUJ000004-BLE
TO

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Summary of Contents for ABB ILUJ000004-BLE

  • Page 1 Should clarification or further information be required, or should problems arise which are not covered sufficiently for the user’s purpose, refer the matter to ABB Inc. When communicating with ABB regarding the product covered by this Instruction Book,...
  • Page 2: External Inspection

    Page 2 4.0 EXTERNAL INSPECTION always include the following items of information from the transformer’s nameplate: Serial number, style number, KVA rating, high voltage and low voltage ratings. WARNING: THE OIL MUST BE AT THE PROPER Additionally, all applicable safety procedures such as OSHA LEVEL (25°...
  • Page 3: Installation

    Page 3 5.0 INTERNAL TANK INSPECTION Unit substation transformers must be adequately anchored and secured to the pad. When seismic conditions are specified, heavy duty seismic anchors are necessary to WARNING: ALWAYS VENT THE TRANSFORMER meet seismic conditions. (Refer to Fig. 3). BY FOLLOWING THE INSTRUCTIONS IN SECTION 7.2 Location 7.3.
  • Page 4: Operation

    Page 4 prior to energizing the transformer. Refer to instruction Close the left door and secure it in place with the manual from the neutral grounding resistor supplier. captive bolts supplied (pentahead or hexhead). 7.5 Connections Close the right door and secure it in place by rotating the handle in a clockwise direction until seated (handle During installation, the recommended sequence of should then be in a vertical orientation).
  • Page 5 Page 5 All connectors must be dry and clear of any contamination before installation. Unused terminals should be properly terminated to prevent possible contamination. Follow the manufacturer’s instructions and warnings on the use of these terminations. 9.1.2 Porcelain Bushings High or medium voltage porcelain bushings (when provided) are externally clamped, gasketed bushings with eyebolt-type or spade-type terminals.
  • Page 6 Page 6 9.9 Nameplate A nameplate is supplied on each transformer according to ANSI standard C57.12.00-1980, Section 5.12. Refer to the nameplate for transformer ratings and for proper connections of the transformer to the system. No internal connections should be made inside the transformer other than those shown on the nameplate.
  • Page 7: Maintenance

    Report all failures during the warranty period to your ABB Enclosure integrity (hinges, locking provisions, Sales Office. All warranty repairs must be made by ABB or corrosion, etc.) an approved service facility. Evidence of oil leakage. To assure proper operation, use only ABB approved replacement parts.
  • Page 8: Disclaimer Of Warranties And Limitation Of Liability

    ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS, DESCRIPTIONS AND SAFETY NOTATIONS CONTAINED HEREIN. In no event will ABB be responsible to the user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever including but not...

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