ABB Relion 611 Series Installation Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Relays
  5. Relion 611 Series
  6. Installation manual
ABB Relion 611 Series Installation Manual

ABB Relion 611 Series Installation Manual

Hide thumbs Also See for Relion 611 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
—
RELION® PROTECTION AND CONTROL
611 series
Installation Manual

Advertisement

Table of Contents
loading

Related Manuals for ABB Relion 611 Series

Summary of Contents for ABB Relion 611 Series

  • Page 1 — RELION® PROTECTION AND CONTROL 611 series Installation Manual...
  • Page 3 Document ID: 1MRS757452 Issued: 2019-04-10 Revision: D Product version: 2.0 © Copyright 2019 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents Table of contents Section 1 Introduction...............3 This manual..................3 Intended audience................3 Product documentation...............4 Product documentation set............4 Document revision history............. 4 Related documentation..............5 Symbols and conventions..............5 Symbols..................5 Document conventions..............5 Section 2 Environmental aspects............. 7 Sustainable development..............7 Disposal of a protection relay.............
  • Page 10 Table of contents Rack mounting protection relay into combiflex 19" equipment frame (Type RHGT 19" 4U variant C)..........31 Section 5 Connecting..............35 Required tools.................. 35 Connecting wires................35 Connecting ring-lug type wires............ 36 Connecting protective earthing............36 Connecting analog signals............... 38 Connecting current and voltage inputs ........

  • Page 11: Section 1 Introduction

    Section 1 1MRS757452 D Introduction Section 1 Introduction This manual The installation manual contains instructions on how to install the protection relay. The manual provides procedures for mechanical and electrical installation. The chapters are organized in the chronological order in which the relay should be installed.

  • Page 12: Product Documentation

    Document revision history Document revision/date Product series version History A/2011-11-18 First release B/2016-02-22 Content updated to correspond to the product series version C/2018-08-31 Content updated D/2019-04-10 Content updated Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. 611 series Installation Manual...

  • Page 13: Related Documentation

    Section 1 1MRS757452 D Introduction 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.
  • Page 14 Section 1 1MRS757452 D Introduction To navigate between the options, use • Menu paths are presented in bold. Select Main menu/Settings. • LHMI messages are shown in Courier font. To save the changes in nonvolatile memory, select Yes and press •...

  • Page 15: Section 2 Environmental Aspects

    Section 2 1MRS757452 D Environmental aspects Section 2 Environmental aspects Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the protection relay. The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC).
  • Page 16 Section 2 1MRS757452 D Environmental aspects Table 2: Materials of the protection relay parts Protection relay Parts Material Case Metallic plates, parts and screws Steel Plastic parts , LCP Electronics plug in module Various Plug-in unit Electronics plug in modules Various Electronics LHMI module Various...

  • Page 17: Section 3 Unpacking, Inspecting And Storing

    Section 3 1MRS757452 D Unpacking, inspecting and storing Section 3 Unpacking, inspecting and storing Removing transport packaging Protection relays require careful handling. Examine the delivered products to ensure that they have not been damaged during the transport. Remove the transport packaging carefully without force. Attach the protective film (supplied with the protection relay) on the top side of the unit for the installation phase.

  • Page 18: Returning A Product Damaged In Transit

    Returning a product damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents.

  • Page 19: Section 4 Mounting

    Section 4 1MRS757452 D Mounting Section 4 Mounting Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the technical manual. • Avoid installation in dusty, damp places. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions.

  • Page 20: Installing Plug-In Unit

    Section 4 1MRS757452 D Mounting GUID-308FAF55-317A-4963-B52B-1DC27457D15D V1 EN Figure 2: Detaching a plug-in unit from the case The protection relay features an automatic short-circuit mechanism in the CT connector. Therefore, detaching the plug-in unit will not open the secondary circuit of the CT which could cause dangerously high voltages.
  • Page 21 Section 4 1MRS757452 D Mounting Before fitting the plug-in unit into the case, check that the unit and the case have the same serial number. GUID-BCE48661-E92A-460E-8E72-4F0EA261FB9E V1 EN Figure 3: Serial number in the case 1 Rating label with serial number Forcing an unsuitable plug-in unit into the case can break both the plug-in unit and the case and may cause danger.

  • Page 22: Sealing Plug-In Unit

    Section 4 1MRS757452 D Mounting GUID-7E1547ED-000F-42BA-821A-F5D39F5BB708 V1 EN Figure 4: Installing a plug-in unit into the case Let the handle swing down about 45 degrees. At the same time, push the plug- in unit into the case as far as it goes. Plug-in unit stops at about 7 mm distance from the case.

  • Page 23: Securing Handle

    Section 4 1MRS757452 D Mounting GUID-EED718C3-1636-4DB8-A21A-8704116451DD V1 EN Figure 5: Sealing screw 1 Sealing screw 2 Sealing wire and seal 4.2.4 Securing handle The front panel of the protection relay has an integrated sealing screw. By default, the screw is screwed all the way in and not used when installing or detaching the plug-in unit.

  • Page 24: Mounting The Ied

    Section 4 1MRS757452 D Mounting GUID-CE94AB13-368A-41B2-BDFE-CE54D495DF40 V1 EN Figure 6: Sealing screw with spacer 1 Spacer 2 Sealing screw Mounting the IED 4.3.1 Required tools • T25 Torx screwdriver for mounting the case • T20 Torx screwdriver for connecting the protective earthing Only use adjustable torque screwdrivers.
  • Page 25 Section 4 1MRS757452 D Mounting Requirements for installation: • Panel cut-out of 165.5 × 161.5 mm • Depth behind the panel 153 mm A protection relay equipped with optical connections requires a minimum depth of 180 mm. The allowed minimum bending radius has to be checked from the optical cable manufacturer.
  • Page 26 Section 4 1MRS757452 D Mounting The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. A070582 V5 EN Figure 8: Flush mounted case, tightening the M5 fixing screws Install the plug-in unit into the case. 611 series Installation Manual...

  • Page 27: Semi-Flush Mounting Protection Relay

    Section 4 1MRS757452 D Mounting GUID-1085B97A-BC93-4376-90A1-8E318C9DC5C3 V1 EN Figure 9: Flush mounted case and plug-in unit 177 mm 177 mm C 201 mm D 153 mm 48 mm 160 mm G 164 mm 4.3.3 Semi-flush mounting protection relay A mounting kit is needed for semi-flush mounting the protection relay. In addition to the detailed mounting instructions, the mounting kit includes: 611 series Installation Manual...
  • Page 28 Section 4 1MRS757452 D Mounting • Raising frame • Gasket • Screws Requirements for installation: • Panel cut-out of 165.5 × 161.5 mm with mounting holes • Depth behind the panel 103 mm • When IP 54 degree of protection (according to IEC 60529) is required for the front side, a gasket has to be used in the installation.
  • Page 29 Section 4 1MRS757452 D Mounting GUID-CE7B8AE7-ADC9-4FEB-BF4F-9E0DF5433EFA V1 EN Figure 11: Mounting the case Tighten the M5 screws. The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. Attach the protective film back on the top side of the case. Install the plug-in unit into the case.

  • Page 30: Semi-Flush Mounting Protection Relay Inclined

    Section 4 1MRS757452 D Mounting GUID-325510F7-A618-4399-BC12-3739B4FC4916 V1 EN Figure 12: Semi-flush mounted protection relay A 186 mm B 177 mm C 201 mm D 103 mm E 98 mm 160 mm Check the allowed minimum bending radius from the optical cable manufacturer.
  • Page 31 Section 4 1MRS757452 D Mounting • Panel cut-out of 167 × 203 mm with mounting holes • Depth behind the panel 107 mm • When IP 54 degree of protection (according to IEC 60529) is required for the front side, a gasket has to be used in the installation. Mount the angle frame into the panel cut-out with four M4 screws.

  • Page 32: Rack Mounting Protection Relay

    Section 4 1MRS757452 D Mounting GUID-DA7CE615-D242-4A0F-BC6E-3C990256087A V1 EN Figure 14: protection relay semi-flush mounted inclined 25 ° 1 M4 screws 221 mm 2 Gasket C 9 mm 3 Angled frame D 107 mm 4 Case 133 mm 5 Plug-in unit 230 mm G 190 mm 4.3.5...
  • Page 33 Section 4 1MRS757452 D Mounting A070580 V3 EN Figure 15: 19” rack mounting panels A 482.6 mm (19") B 177 mm (4U) Tighten the screws. 611 series Installation Manual...

  • Page 34: Wall Mounting Protection Relay

    Section 4 1MRS757452 D Mounting The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. Install the plug-in unit into the case. GUID-89729519-6D05-48A8-B1E1-C01AA7D50BFE V1 EN Figure 16: Rack mounted protection relay 4.3.6 Wall mounting protection relay A mounting kit is needed for wall mounting the protection relay. In addition to the detailed mounting instructions, the wall mounting kit includes: •...
  • Page 35 Section 4 1MRS757452 D Mounting GUID-A76DB310-68C8-4842-9AFA-5A9C6A4DD50A V1 EN Figure 17: Wall mounting the protection relay A 430 mm Tighten the screws. The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. 611 series Installation Manual...
  • Page 36 Section 4 1MRS757452 D Mounting GUID-A31DED88-2536-472A-813C-37086D74870D V1 EN Figure 18: Wall mounted protection relay A 214 mm B 177 mm C 270 mm Minimum of 50 mm space is needed between two kits. When connecting the wires, a wall-mounted protection relay can be pulled out and turned 45°...

  • Page 37: Rack Mounting Protection Relay And Test Switch Rtxp Into 19" Equipment Frame

    Section 4 1MRS757452 D Mounting GUID-D8B09295-4793-40B3-9B78-F03B8C844C91 V1 EN Figure 19: Wall mounted protection relay in rotated position A 455 mm Minimum of 50 mm space is needed above and below the frame for rotating. 4.3.7 Rack mounting protection relay and test switch RTXP into 19”...
  • Page 38 Section 4 1MRS757452 D Mounting • Mounting panel • Metallic frame for mounting the RTXP 18 or 24 test switch to the panel A protection relay equipped with optical connections requires a minimum depth of 180 mm. The allowed minimum bending radius has to be checked from the optical cable manufacturer.

  • Page 39: Rack Mounting Protection Relay Into Combiflex 19" Equipment Frame (Type Rhgt 19" 4U Variant C)

    Section 4 1MRS757452 D Mounting GUID-BC72B3C4-968B-416D-9609-FB2A99BD34D3 V1 EN Figure 21: Protection relay and the test switch RTXP 18 mounted into a 19" equipment panel 4.3.8 Rack mounting protection relay into combiflex 19" equipment frame (Type RHGT 19" 4U variant C) A mounting bracket is needed for rack mounting the protection relay into a combiflex 19"...
  • Page 40 Section 4 1MRS757452 D Mounting The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. Install the plug-in unit into the case. GUID-F1C38618-FE33-4CF7-8D68-39D254D205E7 V1 EN Figure 22: Mounting the protection relay into a 19" combiflex equipment frame 1 RHGT 19" 4U equipment frame, variant C, with support frame 2 Tapping screw ST3.5x13 3 Mounting bracket Install the optional RTXP 18 or 24 test switch.
  • Page 41 Section 4 1MRS757452 D Mounting GUID-C7993256-8134-488D-8449-EC2D0181AE8F V1 EN Figure 23: Protection relay and the test switch 1 RHGT 19" 4U equipment frame, variant C, with support frame 2 Tapping screw ST3.5x13 3 Mounting bracket for mounting with test switch RTXP 18 611 series Installation Manual...

  • Page 43: Section 5 Connecting

    Section 5 1MRS757452 D Connecting Section 5 Connecting Required tools Only use a screwdriver and insert bits for Phillips (PH 1) cross-recessed head screws (M3.5) when handling CT/VT terminals (X120) of screw-compression type. A071178 V2 EN Figure 24: Screwdriver for CT/VT terminals of screw-compression type A Max.

  • Page 44: Connecting Ring-Lug Type Wires

    Section 5 1MRS757452 D Connecting See the application manual for product-specific connection diagrams. 5.2.1 Connecting ring-lug type wires Ring-lug type insulated terminal can be used for signal connector X120. The maximum outside diameter for the M4 ring-lug type terminals is 9 mm. Connecting protective earthing The earth lead must be at least 6.0 mm .
  • Page 45 Section 5 1MRS757452 D Connecting GUID-9AF57ED6-2BF2-45F6-BC6C-DEF12DB9A899 V1 EN Figure 26: The protective earth screw is located between connectors X100 and X110 The earth lead should be as short as possible but extra length is required for door mounting. Each protection relay must have its own earth lead connected to the earth circuit connector.

  • Page 46: Connecting Analog Signals

    Section 5 1MRS757452 D Connecting Connecting analog signals A connection diagram is needed to connect the analog signals. When using the ring-lug type for CT/VT terminals, follow these steps. Open the lid that covers the ring-lug fixing screw with the tip of a screwdriver. Every fixing screw has its own lid.
  • Page 47 Section 5 1MRS757452 D Connecting AIM0006 GUID-7FC759CB-AFC5-4029-972A-BFC8677763F9 V4 EN Figure 27: Example of AIM0006 card variant (5 U) AIM0016 A071228 V5 EN Figure 28: Example of AIM0016 card variant (4 I with 1/5 A Io channel) 611 series Installation Manual...
  • Page 48 Section 5 1MRS757452 D Connecting AIM0017 A071232 V5 EN Figure 29: Example of AIM0017 card variant (4 I with 0.2/1 A Io channel) A071230 V4 EN Figure 30: Example of AIM0018 card variant (4 I + Uo with 1/5 A Io channel) 611 series Installation Manual...

  • Page 49: Connecting Protection Relay With A Test Switch

    Section 5 1MRS757452 D Connecting A071234 V4 EN Figure 31: Example of AIM0019 card variant (4 I + Uo with 0.2/1 A Io channel) 5.4.2 Connecting protection relay with a test switch • When the protection relay is used with a test switch, connect the current and voltage transformers directly to the switch.

  • Page 50: Connecting Power Supply

    Section 5 1MRS757452 D Connecting GUID-ED2EA005-C136-4DB1-B71F-B828997A6EDB V1 EN Figure 32: Example of BIO0006 card variant (6 BI + 3 BO) Connecting power supply The permitted auxiliary voltage range of the protection relay is marked on top of the protection relay's LHMI. •...

  • Page 51: Connecting Communication

    Section 5 1MRS757452 D Connecting GUID-4EEEFD67-1C6B-4673-A517-95A632FB0462 V1 EN Figure 33: Connecting auxiliary voltage Connecting communication • Before connecting communication, check that the HW module has the correct communication interfaces. The communication module is located on the left side of the protection relay when viewing the case from the rear.
  • Page 52 During the start-up, indications and self test procedures are shown in a certain order. Green Ready LED starts to flash. LCD lights up and ABB logo is displayed. LCD test patterns are displayed and all the LEDs are lit for a short period.

  • Page 53: Section 6 Removing, Repairing And Exchanging

    Protection relay specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. Checking protection relay information The protection relay information includes detailed information about the device, such as version and serial number.

  • Page 54: Removing Protection Relay

    A070582 V5 EN Figure 35: Loosening the M5 screws Detach the case from the panel cut-out. Sending protection relay for repair • In case of product problems, contact the nearest ABB office or representative for consultation and instructions. 611 series Installation Manual...

  • Page 55: Exchanging Protection Relay

    The exchangeable units can be found from the PartsOnLine system, see www.abb.com/partsonline. Use of PartsOnLine requires user registration. • To exchange a protection relay to a different unit, change the case and connect the wires.

  • Page 57: Section 7 Technical Data

    Section 7 1MRS757452 D Technical data Section 7 Technical data Case and HMI 7.1.1 Front side of the IED GUID-8DC31119-E1C4-42DA-848B-968FBF8F8F53 V1 EN Figure 36: Small display Table 3: Small display Rows in the view Characters per row Character size Small, mono-spaced (6 × 12 pixels) Large, variable width (13 ×...

  • Page 58: Rear Side Of The Ied

    Section 7 1MRS757452 D Technical data 7.1.2 Rear side of the IED GUID-4BE9C7AA-2207-404E-9FFF-13A2E3C5FC3B V1 EN Figure 37: Rear view of a 611 series protection relay with communication module 611 series Installation Manual...

  • Page 59: Dimensions

    Section 7 1MRS757452 D Technical data Dimensions GUID-A17F0994-18C5-4D67-BAC1-A66B5C5466EF V1 EN Figure 38: 611 series main dimensions 177 mm 177 mm (4U) C 201 mm D 153 mm 48 mm 160 mm G 164 mm 611 series Installation Manual...

  • Page 60: Enclosure Class

    Section 7 1MRS757452 D Technical data Table 4: Dimensions Description Value Width Frame 177 mm Case 164 mm Height Frame 177 mm (4U) Case 160 mm Depth 201 mm (153 + 48 mm) Weight Complete protection relay 4.1 kg Plug-in unit only 2.1 kg Enclosure class Table 5:...

  • Page 61: Section 8 Accessories And Ordering Data

    Section 8 1MRS757452 D Accessories and ordering data Section 8 Accessories and ordering data Table 6: Mounting accessories Item Order number Semi-flush mounting kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi-flush mounting kit 1MRS050831 19” rack mounting kit with cut-out for one relay 1MRS050694 19”...

  • Page 63: Section 9 Glossary

    Section 9 1MRS757452 D Glossary Section 9 Glossary 611 series Series of numerical protection and control relays for low-end protection and supervision applications of utility substations, and industrial switchgear and equipment Current transformer Electromagnetic compatibility Hardware International Electrotechnical Commission Liquid crystal display Liquid crystal polymer Light-emitting diode LHMI...
  • Page 68 — ABB Distribution Solutions Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 www.abb.com/mediumvoltage www.abb.com/relion © Copyright 2019 ABB. All rights reserved.

Table of Contents