Siemens SIMATIC MICRO-DRIVE Equipment Manual
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Siemens SIMATIC MICRO-DRIVE Equipment Manual

Servo drive system
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Summary of Contents for Siemens SIMATIC MICRO-DRIVE

  • Page 2 Preface Documentation guide SIMATIC Product overview Connecting MICRO-DRIVE PDC100(F) Alarms, diagnostics, error messages and system events Equipment Manual Technical specifications Response times Dimension drawing 03/2021 A5E50502703-AA...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Preface

    Preface Purpose of the documentation This manual supplements the system manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). The manual contains a compact description of the device-specific information. The system-related functions are described in the system manual. All system-spanning functions are described in the function manuals.
  • Page 5 Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
  • Page 6 Preface Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP). You can find catalogs for all automation and drive products on the Internet (https://mall.industry.siemens.com) and in the Information and Download Center.

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Documentation guide ..........................7 Product overview ..........................11 Area of application of the PDC drive controller ..............11 Properties .......................... 12 Power supply ........................16 Calculating the overload capability of the power unit ............18 Connecting ............................

  • Page 8: Documentation Guide

    The function manuals contain detailed descriptions on general topics regarding the MICRO- DRIVE servo drive system and SIMATIC S7-1500 automation system, such as diagnostics, communication, Motion Control, Web server and OPC UA. You can download the documentation free of charge from the Internet (https://support.industry.siemens.com/cs/ww/en/ps/25460). PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...
  • Page 9 S7-1200 product family. In addition to the system manual, the S7-1200 Easy Book provides a general overview of the capabilities of the S7-1200 family. You can download or view the electronic manuals on the Siemens Industry Online Support (https://support.industry.siemens.com) website.
  • Page 10 An integral component of the TIA Selection Tool is the calculation tool for the design and component selection of the SIMATIC MICRO-DRIVE drive system. With the TIA Selection Tool, you can generate a complete order list from your product selection or product configuration.
  • Page 11 You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300). PRONETA SIEMENS PRONETA (PROFINET network analysis) allows you to analyze the plant network during commissioning. PRONETA features two core functions: • The topology overview automatically scans the PROFINET and all connected components.

  • Page 12: Product Overview

    Area of application of the PDC drive controller Areas of application You can use the SIMATIC MICRO-DRIVE drive system in different industry sectors that require powerful positioning drives. SIMATIC MICRO-DRIVE has proven to be an ideal drive in numerous applications. The system excels in dynamic positioning tasks in production and manufacturing and in innovative application areas.

  • Page 13: Properties

    Product overview 2.2 Properties Properties Article number Drive controller PDC100 6BK1 630-1AA10-0AA0 Drive controller PDC100F 6BK1 630-2AA10-0AA0 View of the device The figure below shows the PDC100 drive controller. Figure 2-1 Product image of the PDC100 PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...
  • Page 14 Product overview 2.2 Properties The fail-safe variant PDC100F has yellow enclosure markings as well as yellow plug-in connectors. Figure 2-2 View of PDC100/PDC100F PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...
  • Page 15 Nominal 100 W – Maximum 150 W – Braking resistor (internal) The PDC100(F) drive controllers have System Manual SIMATIC MICRO-DRIVE an internal braking resistor with drive controller PDC ≤ 30 J/min to absorb the regenerative (https://support.industry.siemens.com/c energy of the motor.
  • Page 16 Safely limited speed according to IEC/EN 61800-5-2 Safely-Limited Torque (SLT) Safely limited torque according to IEC/EN 61800-5-2 Accessories You can find information on the topic of "Accessories/spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...

  • Page 17: Power Supply

    56.6 V) is also permitted. Use a suitable bi-directional supply to ensure that the voltage at 4L+ never exceeds 60 V DC during operation or under fault conditions. It is essential that you observe the information on recovery in the section "Energy recovery" in the system manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). WARNING Use separate power supply units to supply the logic unit and the power unit or a filter between the shared power supply unit and the power supply.
  • Page 18 4L+ and 4M feed line. You can find the article numbers of the miniature circuit breakers to be used in the section "Accessories/Spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). The miniature circuit breaker must be implemented with two poles even when using PELV.

  • Page 19: Calculating The Overload Capability Of The Power Unit

    Note the detailed information on the power supply in the System Manual SIMATIC MICRO- DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). Calculating the overload capability of the power unit The following table shows the relationship between overload and recovery of the power unit.

  • Page 20: Connecting

    Connecting Terminal assignment Connection options on the PDC100 The figure below shows the connection options on the PDC100(F) drive controller. ① Reference potential digital inputs/outputs (X4060) ② 2 digital outputs (X4060) ③ 4 digital inputs (X4060) ④ Supply of inputs/outputs (X4060) ⑤...
  • Page 21 SIMATIC MICRO-DRIVE Drive controller PDC. The SIMATIC MICRO-DRIVE drive system is compatible with motors (Dunkermotoren, ebm- papst) and connecting cables (Harting, KnorrTec) of proven product partners of Siemens. This allows you to optimally combine suitable products from proven product partners for your individual application.
  • Page 22 Connecting 3.1 Terminal assignment Plug-in connector Function Maximum cable length Cable type Cable cross-sections X4060 I/O, inputs and out- 20 m Solid and stranded sup- • < 2 m unshielded puts ply cable: • ≥ 2 m shielded AWG*: 22 to 16 or 0.34 mm to 1.5 mm Supply of in-...

  • Page 23: Schematic Circuit Diagram

    Connecting 3.2 Schematic circuit diagram Schematic circuit diagram The following figure shows the block diagram of the PDC100 drive controller. ① X4060: X4060 Infeed of supply voltage for digital in- Connection for digital outputs 24 V DC puts/outputs ② X4060: X5060 Infeed of supply voltage for logic unit Connection for digital inputs...

  • Page 24: Connecting The Supply Voltages

    • Only wire the connection plug when the supply voltage is turned off. • Observe the rules and regulations on operation described in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). • Observe the rules and regulations described in section Product overview (Page 11). Required tool Screwdriver (recommended): •...
  • Page 25 Connecting 3.3 Connecting the supply voltages Connection of supply voltages for the PDC logic unit and the inputs/outputs (24 V DC) • Pin assignment: Interface X4060 for supply voltage of inputs/outputs Table 3- 1 Pin assignment: Interface X4060 for supply voltage of inputs/outputs Designation Function Designation...
  • Page 26 Press the spring release as far as it will go with the screwdriver. Remove the wire. Reference Note the detailed information on the topic "Connecting" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...

  • Page 27: Connecting The Motor

    Reference The SIMATIC MICRO-DRIVE drive system is compatible with motors (Dunkermotoren, ebm- papst) and connecting cables (Harting, KnorrTec) of proven product partners of Siemens. This allows you to optimally combine suitable products from proven product partners for your individual application. You can find more information about the Siemens Product Partner Program on the Internet (https://new.siemens.com/global/en/company/topic-...
  • Page 28 … … … Power supply of power unit Reference potential of power supply of power unit Reference Note the detailed information on the topic "Connecting" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...

  • Page 29: Connecting An External Braking Resistor

    Connecting 3.5 Connecting an external braking resistor Connecting an external braking resistor Connecting an external braking resistor WARNING Damage to braking resistor - Risk of fire! You must implement fire prevention measures for the external braking resistor (e.g. fire protection housing, temperature fuse). The externally connected braking resistor cannot drop below a value of 2.25 ohms, including all tolerances.
  • Page 30 2DI3 Reference Note the detailed information on connection of an external braking resistor in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). You can also find information on the topic of "Accessories/spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC.

  • Page 31: Alarms, Diagnostics, Error Messages And System Events

    Alarms, diagnostics, error messages and system events Status and error display The PDC has LED displays for indicating the current operating state and the diagnostics status. The "RDY/ERR" LED indicates the status of the drive state. If the LED is off, the drive is ready for operation.
  • Page 32 You can find detailed information and descriptions for the individual fault and alarm messages and the meanings of the LEDs for the status of the drive controller in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126) You can find additional information on the topic of "Interrupts" in the STEP 7 online help.

  • Page 33: Technical Specifications

    Technical specifications The following table shows the technical specifications of the PDC100 (6BK1 630-1AA10- 0AA0) and PDC100F(6BK1 630-2AA10-0AA0) as of 10/2019. You can find a data sheet including daily updated technical specifications on the Internet (https://support.industry.siemens.com/cs/ww/en/pv/6BK1630-2AA10-0AA0/td?dl=en) or (https://support.industry.siemens.com/cs/ww/en/pv/6BK1630-2AA10-0AA0/td?dl=en). Article number 6BK1630-1AA10-0AA0...
  • Page 34 Technical specifications 5.1 Technical specifications Article number 6BK1630-1AA10-0AA0 6BK1630-2AA10-0AA0 Supply voltage of the motor 24 ... 48 V DC, SELV / PELV • Type of motor voltage 19.2 V • permissible range, lower limit (DC) Input current Current consumption for the electronics, max. 0.9 A Inrush current, max.
  • Page 35 Maximum 30 J per braking process, maximum 30 J per minute You can find information on the general technical specifications, such as standards and approvals, electromagnetic compatibility, protection class, etc., in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/ps/25460). PDC100(F) Equipment Manual, 03/2021, A5E50502703-AA...

  • Page 36: Drive Controller Derating

    Technical specifications 5.2 Drive controller derating Drive controller derating The maximum permissible output current for PDCs of performance class 100 W must be reduced as follows depending on the installation altitude and ambient temperature. The derating relates to the rated current of the power unit. The maximum current from the power unit may be taken at an average speed of >...
  • Page 37 Technical specifications 5.2 Drive controller derating Coincidence factors of inputs/outputs Also note the permissible coincidence factors of the inputs/outputs. All outputs (DQ) may be operated simultaneously up to 60 °C. No deratings with respect to ampacity exist as a function of ambient temperature. All inputs (DI) may be operated simultaneously up to 60 °C.

  • Page 38: Response Times

    Response times The response time is the time between the detection of an input signal and the change of a linked output signal. You will find the response times of the SIMATIC MICRO-DRIVE drive system on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109777254). The response times of the drive enter into the calculation of the response time of the F- system.

  • Page 39: Dimension Drawing

    Dimension drawing This appendix contains the dimension drawings of the SIMATIC MICRO-DRIVE PDC100(F) installed on a mounting rail. You must take into account the dimensions for installation in cabinets, control rooms, etc. Dimension drawings of the SIMATIC MICRO-DRIVE PDC100(F) The PDC100 and PDC100F variants have an identical housing.

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