Shock Disassembly (Walker Evans) - Polaris General 2020 Service Manual

WALKER EVANS

SHOCK DISASSEMBLY (WALKER EVANS)

1. Insert needle into charge port to release the nitrogen
charge.
2. Remove the wiper cap.
3. With needle still in bleeder valve press seal case
down as far as possible.
4. Remove needle from charge port.
5. Remove the wire ring.
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
STEERING / SUSPENSION
6. Remove bleed screw from the seal head.
7. Remove the shaft assembly.
8. Dump all oil from the shock and let drain.
9. Remove the piston lock nut from shaft.
10. Remove the piston and valve stack from shaft stem.
11. Remove the seal case and wiper cap from shaft.
12. Replace all seal case o-rings and seals. Then, grease
before reassembly. Torque nut to specification.
TORQUE
Piston Lock Nut: 36 lb-ft (49 Nm)
9
9.87