Related Manuals for Panasonic UD40 Series
Summary of Contents for Panasonic UD40 Series
- Page 1 Aicure LED Line Type UV Curing Systems UD40 series User’s manual WUME-ANUD4S-03 2019.8｜https://www2.panasonic.co.jp/id/pidsx/global/l...
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Page 2: Safety Precautions
Precaution on safety Precautions provided here are for prevention of hazards and damages to you and others by using the product safely and correctly. In order to indicate the level of hazards, damages and the degree of urgency, contents of precautions that are presumed to occur in the case of erroneous handling are classified into “warning”... - Page 3 Precaution on safety Warning Use appropriate transport device and stay away from the underside of machinery. Use of inappropriate transport device may lead to dropping and causing injury. Prohibited Do not install this equipment near important electronic apparatuses supporting human life.
- Page 4 Precaution on safety Caution Do not put foreign objects such as liquid, flammables and metals inside the product. It may result in abnormal heating and fuming. Prohibited Do not perform work (connection, disconnection, etc.) while it is powered. It may cause electric shocks. Prohibited Do not put objects on top of this product or block the ventilation hole.
- Page 5 Precaution on safety Caution Do not use in environments subject to major thermal fluctuation or occurrence of dewing. It may result in failures. Be sure to observe Do not use in environments subject to intense vibration or impact. It may result in failures. Be sure to observe - 5 -...
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Page 6: Usage Precautions
Usage Precautions Standard on the safety of LED products LED light source used in this product is the scope of application of “Photobiological Safety of Lamps and Lamp Systems (JIS C7550:2011, IEC62471:2006).” Standard : JIS C7550:2011, IEC62471:2006 Classification : Risk group 3 However, we recommend safety management equivalent to Class 4 under “Standard on the safety levels of laser products”... - Page 7 Usage Precautions Read product specifications and user’s manual thoroughly before usage and use it correctly. 1. This product is designed and manufactured for the industrial environment use. 2. Take external safety measures (interlocking, installation of smoke detector, etc.) so that a fail-safe mechanism will work for the entire system in the case of product failures or errors caused by external factors.
- Page 8 Usage Precautions Warranty Products and specifications described in this document are subject to change without notice for product improvement and so forth (including specification changes and discontinued production). Upon considering using these products or placing orders, please check whether the information provided in this document is up to date by contacting our inquiry desk as necessary. Though we make utmost efforts on quality control of this product, 1.
- Page 9 Usage Precautions Warranty Handling of overseas relocation If this device is taken outside of Japan by the hands of you or final users, the scope of 12-month free services will only include provision of replacement parts to the designated domestic location and free repair on the device sent to us, and on-location support by us or local agents will be provided for a fee.
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Page 10: Table Of Contents
1) Device overview 1. Function overview description ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2. Features ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3. Device configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4. Model configuration of UD40 series controller ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5. Common specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6. Individual specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7. Specifications of LED head ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8. Outline drawing ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・... -
Page 11: Function Overview Description
Forced air-cooled type LED head with fan Note) Prepare LED head separately. 4. Model configuration of UD40 series controller Model of UD40 series controller has been constructed as follows. ANUD4S Number of blocks of the second LED head Y = 0 - 6 In the case of Y = 0, there isn’t second LED head... -
Page 12: Common Specifications
1) Device overview 5. Common specifications Input power supply voltage Single phase AC 200 to 240V Input power supply frequency 50 to 60Hz Number of radiation program patterns 32 patterns Display / setting / operation Display / setting / operation from touch screen Type Parallel I/O (D-Sub37 LED lighting / program selection / individual LED block lighting... -
Page 13: Individual Specifications
1) Device overview 6. Individual specifications Number of blocks of the second LED head / Model name of LED head No second 1 block 2 blocks 3 blocks 4 blocks 5 blocks 6 blocks LED head ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611 ANUD4B111... - Page 14 1) Device overview Number of blocks of the second LED head / Model name of LED head No second 1 block 2 blocks 3 blocks 4 blocks 5 blocks 6 blocks LED head ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611 ANUD4B111 ANUD4B211 ANUD4B311 ANUD4B411...
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Page 15: Specifications Of Led Head
1) Device overview 7. Specifications of LED head (Check the specification sheet of LED head for basic specifications of the LED head itself.) λ: 365nm ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611 Model name λ: 385nm ANUD4B111 ANUD4B211 ANUD4B311 ANUD4B411 ANUD4B511 ANUD4B611 Number of blocks Radiation distance: 2,100mW/cm... -
Page 16: Outline Drawing
1) Device overview 8. Outline drawing (unit: mm, protrusions not included) Control unit - 16 -... - Page 17 1) Device overview Power unit - 17 -...
- Page 18 1) Device overview LED head Number of blocks Outline dimension drawing shown above is an example of the 3-block version. Please refer to the table for dimensions A-C. Products with 4-6 blocks will have 2 connectors to be connected to the main unit. - 18 -...
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Page 19: Installation Environment
2) Installation of device 1. Installation environment 1.Ambient temperature: 0 to +35°C, ambient humidity: 30 to 85%RH (at 25°C), no dewing or freezing 2.Must be a place free from dust, oil smoke, conductive dust, corrosive or flammable gas, salt content, and iron dust. -
Page 20: Space For Installation
2) Installation of device 4. Space for installation ●Control unit ●Power unit ●LED head Do not install the control unit, power unit, and LED head in a sealed space. Please have a margin to installation space, and do not allow the exhaust air from the fan to enter through the air intake. Perform installation of LED head to customer’s equipment securely using total of 8 pieces of M4 screws on the side faces of the head. -
Page 21: Wiring Method
2) Installation of device 5. Wiring method Please wiring in the wiring method of the target page in reference to below table. Wiring method page number correspondence table Number of blocks of the second LED head No second LED head ANUD4S10 ANUD4S11 ANUD4S12... - Page 22 2) Installation of device (1) Wiring method of the case of AUD4SX0 ( X=1 - 3) Target model name • ANUD4S10 • ANUD4S20 • ANUD4S30 • Use the supplied cables for the connections among the control unit, power unit, and LED head. Make sure that the cables are connected securely.
- Page 23 2) Installation of device (2) Wiring method of the case of AUD4SX0 ( X=4 - 6) Target model name • ANUD4S40 • ANUD4S50 • ANUD4S60 • Use the supplied cables for the connections among the control unit, power unit, and LED head. Make sure that the cables are connected securely.
- Page 24 2) Installation of device (3) Wiring method of the case of AUD4SXY ( X=1 - 3, Y=1 - 3) Target model name • ANUD4S11 • ANUD4S12 • ANUD4S13 • ANUD4S21 • ANUD4S22 • ANUD4S23 • ANUD4S31 • ANUD4S32 • ANUD4S33 •...
- Page 25 2) Installation of device (4) Wiring method of the case of AUD4SXY ( X=1 - 3, Y=4 - 6) Target model name • ANUD4S14 • ANUD4S15 • ANUD4S16 • ANUD4S24 • ANUD4S25 • ANUD4S26 • ANUD4S34 • ANUD4S35 • ANUD4S36 •...
- Page 26 2) Installation of device (5) Wiring method of the case of AUD4SXY ( X=4 - 6, Y=1 - 3) Target model name • ANUD4S41 • ANUD4S42 • ANUD4S43 • ANUD4S51 • ANUD4S52 • ANUD4S53 • ANUD4S61 • ANUD4S62 • ANUD4S63 •...
- Page 27 2) Installation of device (6) Wiring method of the case of AUD4SXY ( X=4 - 6, Y=4 - 6) Target model name • ANUD4S44 • ANUD4S45 • ANUD4S46 • ANUD4S54 • ANUD4S55 • ANUD4S56 • ANUD4S64 • ANUD4S65 • ANUD4S66 •...
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Page 28: Primary Power Source Connection
2) Installation of device 6. Primary power source connection 1.Supply single phase 200V to 240V (frequency of 50Hz to 60Hz) for power source voltage. 2.Customers shall prepare the power cable (AC supply cable) with the diameter appropriate for the maximum input current (12A). -
Page 29: Control Unit
3) Names and functions of each part 1. Control unit Name Function (1) Circuit breaker AC power is supplied to the equipment. (2) Pilot lamp When AC is supplied and the breaker is on, the light stays on. (3) Key switch The equipment can be started or stopped. - Page 30 3) Names and functions of each part Correspondence table of connector on control unit ANUD4S11 ANUD4S14 ANUD4S41 ANUD4S44 ANUD4S12 ANUD4S15 ANUD4S42 ANUD4S45 ANUD4S13 ANUD4S16 ANUD4S43 ANUD4S46 ANUD4S10 ANUD4S40 ANUD4S21 ANUD4S24 ANUD4S51 ANUD4S54 Model name ANUD4S20 ANUD4S50 ANUD4S22 ANUD4S25 ANUD4S52 ANUD4S55 ANUD4S30 ANUD4S60...
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Page 31: Power Unit
3) Names and functions of each part 2. Power unit Power unit - 1, 3 Name Function Air intake for cooling the power unit. (1) Air intake The anti-dust filter is inside the panel. (2) Exhaust port Exhaust opening for discharging heat produced inside the power unit. (3) LED head connection connector For connection with LED head Connector for communication with control unit... -
Page 32: Led Head
3) Names and functions of each part 3. LED head LED head connection cable Exhaust fan 4 M4 depth 6 (Opposite side is identical.) Mounting screws (Opposite side is identical.) Aiv intake area (Opposite side is identical.) Details of mounting portion F.G. -
Page 33: Touch Screen Display
4) Touch screen 1. Touch screen display The following screens are displayed on the touch panel. Data confirmation Initial screen Main screen Data menu screen screen Operating time confirmation screen Error screen Language selection Main unit screen Emergency stop screen Program setup External screen... -
Page 34: Local / Remote Common Items
5) Operation of device 1. LOCAL / REMOTE common items Front panel Main screen (1)“EMERGENCY” switch Press this switch to turn the device into emergency stop, jump to main unit emergency stop screen, and stop UV radiation. Follow the procedure displayed on touch screen to resume from emergency stop state. - Page 35 5) Operation of device (5)Warning display “Warning“ message appears on screen when LED lighting time and fan working time come close to the preset lifetime. Press this area when this message is displayed to jump to “operating time confirmation” screen, where details of the warning can be checked.
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Page 36: Data Menu
5) Operation of device 2. Data menu Press “data menu” key on main screen to jump to data menu screen. Description on each key Press the keys on touch screen to switch screens and carry out the following confirmation, settings, and actions. Data menu screen (1) Data confirmation screen This screen displays the dimming rate of the selected program No. -
Page 37: Program Setup
5) Operation of device 3. Program setup Press “program setup” key on data menu screen to jump to program setup screen. LED head lighting conditions can be set in this screen. Description on each key The following confirmation and settings will be enabled by pressing the keys on touch screen. -
Page 38: Manual Operation
5) Operation of device 4. Manual operation Allows for manual operation of UD40 controller when in “LOCAL” state on main screen. Front panel Main screen Description on each key The following actions will be taken when switches and keys on touch screen in the front panel of control unit are pressed. -
Page 39: Operation By External Signal
5) Operation of device 5. Operation by external signal UD40 controller can be controlled by external devices by sending signals into “External I/O” connector on the back side of control unit. 1. Pin-out and descriptions for External I/O connector (D-Sub37) Pin No. - Page 40 5) Operation of device Pin No. Signal name Content when power is fed to device (ON to be maintained upon Equipment power ON occurrence of errors as well) when LED radiation is possible (OFF during radiation on all LED radiation ready blocks, at the time of errors) at the time of LED radiation (OFF only when lights are off...
- Page 41 5) Operation of device 2. Pin which is disabled (not connected) in External I/O connector (D-Sub37) Pin No. Model name ○ ○ × × × × × × × × × × × × ANUD4S10 ○ ○ ○ × × ×...
- Page 42 5) Operation of device 3. Input and output specifications Input specifications Connection example UD40 controller side Open collector Relay contact INPUT [Caution] Rated input voltage: 24V Maximum input current: 10mA Relay contact External emergency stop - 1 (No.17 pin) External emergency stop - 2 (No.18 pin) [Caution] Dry contacts must be used for external emergency stop.
- Page 43 5) Operation of device 4. Action sequence (1) Switching to “REMOTE” mode By turning #1 pin of D-Sub37 connector to ON, UD40 controller switches to “REMOTE” mode, where “REMOTE” display appears on main screen and control by signals from D-Sub37 connector is enabled.
- Page 44 5) Operation of device (3) Lighting LED head LED head - 1 will be lit under the selected program conditions while #2 pin of D-Sub37 connector is ON. LED head - 2 will be lit under the selected program conditions while #20 pin of D-Sub37 connector is ON. Local / remote switching (1) LED lighting - 1 (2) UV radiation...
- Page 45 5) Operation of device (5) Output signal Output signals (excluding reserve output) on #29 to 34 pins of D-Sub37 connector are generated in a sequence as follows. Equipment circuit breaker Key switch Equipment power ON (29) LED radiation ready (30) LED radiation underway (31) ON (note: normal state) Occurrence of equipment error (33)
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Page 46: Error Display
6) Error display 1. Error display Upon occurrence of errors in the device, the following screen is displayed, where error items appear in black and the buzzer beeps. Device comes to complete halt state upon occurrence of errors. Press “Buzzer” key to stop the buzzer. Press “RESET”... - Page 47 6) Error display (3) LED temperature error This is an error that occurs when LED temperature takes an abnormal value. Applicable LED blocks have the values in No. field inversed and blinking. Possible causes • Is the LED head fan working? •...
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Page 48: Emergency Stop
6) Error display (7) Current out of range error This is an error that occurs when LED current is out of range. Applicable LED blocks have the values in No. field inversed and blinking. Possible causes • Isn’t there any damage to LED such as snapped wire or short circuit? •... -
Page 49: Maintenance List
7) Maintenance list Check for clogging with dust in the filter inside the panel in the lower front face of power unit periodically. See the LED head specification sheet to perform appropriate maintenance on LED head. - 49 -... -
Page 50: Troubleshooting
8) Troubleshooting In the case of suspected failures, stop using it immediately and check the following. Phenomenon Cause and handling • Is the primary power source supplied? Pilot lamp of control unit is not lit. • Is the main circuit breaker of control unit ON? •... -
Page 51: Manual Revision History
9) Manual revision history Manual No. Issued Revision content WUME-ANUD4S-01 October 2015 First edition WUME-ANUD4S-02 February 2016 Second edition WUME-ANUD4S-03 August 2019 Third edition - 51 -... - Page 52 WUME-ANUD4S-03 - 52 -...