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ABB Infinity S Quick Start Manual
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QUICK START GUIDE
Infinity S (NE-S) +24V/-48V or –48V/+24V System
Primary/Secondary
Voltage
Read and follow all safety statements and precautions in this guide.
Controller: Pulsar Plus Controller is presented in this guide.
Refer to Infinity S Power System Brochure for details and accessories.
Tools required:
Torque wrench (0-240 in-lb / 28 Nm)
Cable crimpers
Screw Drivers (#1 Flat & #2 Phillips)
Step 1 - Mount the System
Mount the system with a minimum gap of 3 inches behind the system to allow proper airflow.
1. Attach the system to the frame using a minimum of twelve (six on each side) 12-24 screws (provided).
Torque to 35 in-lb (7.3 Nm) - 5/16" socket.
Step 2 - Connect Chassis and DC Reference (CO) Ground
1.
Connect Chassis Ground
Minimum 10 AWG recommended
Lug Landing - #10 on 5/8" centers (lug not provided).
Torque to 35 in-lb.
2. Connect DC reference ground
Lug Landing - 5/16" on 1" centers (lug not provided).
Torque to 160 in-lb.
Note: If connecting chassis ground to frame surface remove non-conductive frame coating and apply antioxidant
for connection.
23" Dual Voltage system Without adaptor bus bars
DC Reference
Battery Returns
(CO) Ground
Chassis
Ground
AC Input
Page 1
© 2020 ABB. All rights reserved.
NES2448-23-AC1-PS4-DC1E-LVBD
AC input
23"
AC1 = Molex
wide
AC3 = IEC 320
C19
AC5H - Terminal
Block
Direct Battery
AC Input
Connections
Infinity S - Quick Start Guide
DocDocument 850022389 r06 2021
# of
# of
Distribution
Power
Panels
Slots
(1 or 2)
5/16," 7/16" and 1/2" nut drivers
Wire cutters and strippers
23" Dual Voltage system With adaptor bus bar kit (Exploded)
Augustr
LVBD
option
Adaptor bus bar

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Summary of Contents for ABB Infinity S

  • Page 1 Read and follow all safety statements and precautions in this guide. Controller: Pulsar Plus Controller is presented in this guide. Refer to Infinity S Power System Brochure for details and accessories. Tools required: Torque wrench (0-240 in-lb / 28 Nm) 5/16,”...
  • Page 2 100A DC +/-30 to +/-150) V , 11A max orange 1 The rectifier will output 75A in 23" systems with AC5H inputs. All other inputs automatically de-rate the rectifier to 50A output. Page 2 © 2020 ABB. All rights reserved.
  • Page 3 Mul -Pole Adapter Kits - 2 required per breaker Load Return Connections (Bus behind Load CC848756916 850021775 850021955 Connections) Load Connections Poles Lug Landings 1/4” x 5/8” 3/8” x 1” 3/8” x 1” Page 3 © 2020 ABB. All rights reserved.
  • Page 4: Step 8 - Initial Start Up

    Turn on AC input breakers. If there are no alarms, make required adjustments to the default settings on the controller for this installation. Step 9 - Configure Controller Verify and edit controller basic configuration parameters per site engineering instructions. Pulsar Plus - per Galaxy Pulsar Plus Product Manual Page 4 © 2020 ABB. All rights reserved.
  • Page 5 Settings Tab > Battery Management for Battery Type and number of battery strings installed. Front Display Web Home Page Plant Status LEDs Craft Port behind door Menu Navigation Voltage LCD Display Test Jacks Front Display Menu Map Page 5 © 2020 ABB. All rights reserved.
  • Page 6 CC848850792 5-15P 848710711 (2) 10 ft., 3X8AWG CC848850801 5-20P CC848830522 (2) 4 ft., 3X8AWG CC848850826 6-15P CC848773515 15 ft., 10AWG SO Cord CC848850834 6-20P CC848906586 10 ft., 8AWG, SO Cord CC848850842 L6-20P Page 6 © 2020 ABB. All rights reserved.
  • Page 7 50 ft CC848817651 50 ft. Rectifier Fail_C CC848817643 150 ft CC848817668 150 ft. R5_C (RFA_C) Mult. Rectifier Fail (MRFA) Mult. Rectifier Fail_C R6_C (MRFA_C) High Voltage (HV) BK/R High Voltage_C R7_C R/BK (HV_C) Page 7 © 2020 ABB. All rights reserved.
  • Page 8: Reference Documents

    Document Title CC848815341 Galaxy Pulsar Plus Product Manual CPB-NES Infinity S Power System Brochure CC848815325 Infinity NE Install Guide Safety Statements Do not install this equipment over combustible surfaces. • Rules and Regulations - Follow all national and local rules and regulations when making field connections.
  • Page 9 Personnel with electronic medical devices need to be aware that proximity to DC power and distribution • systems, including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease with distance. Page 9 © 2020 ABB. All rights reserved.
  • Page 10 Change History (excludes grammar & clarifications) Version Date Descrip on of the change 04/15/2021 Updated as per template and added new pictures Page 10 © 2020 ABB. All rights reserved.
  • Page 11 – in whole or in parts – is purchase orders, agreed particulars shall prevail. forbidden without prior written consent of ABB does accept responsibility whatsoever Copyright© 2020 ABB for potential errors or possible lack of information in this All rights reserved document.

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