Fitting Instructions - Toro 02900 Fitting And Operation Instruction Sheet

FITTING INSTRUCTIONS

The LED rear indicators and rear red tail lights / stop lights attach to
the outside of the ROPS post on the left and right side and use exist-
ing bolt holes in the ROPS.
The headlights, front indicators and front white marker lights attach to
the front ROPS hoop.
The number plate with light attach to the bulkhead.
1. Open the engine cover.
2. Lift the platform.
3. Remove the bulkhead by unscrewing the 4 bolts. This is to
enable access to the main wiring loom. Refer to Fig 2.
4. Disconnect the positive cable from the battery.
5. Ensure that ROPS pivot bolts and clamp bolts are in place and
are tight.
6. Remove the ROPS pivot bolt on the left side of the mower.
7. Align the hole in the bracket (item 7) with this hole and insert the
new bolt (item 33).
8. Fit the new nut (item 26) and tighten to a torque of 15Nm.
Do not overtighten as this will make the ROPS difficult to fold.
9. Remove the ROPS pivot bolt on the right side of the mower.
10. Align the hole in the light bracket (item 6) with this hole and
insert new bolt (item 33).
11. Fit the new nut (item 26) and tighten to a torque of 15Nm.
Do not overtighten as this will make the ROPS difficult to fold.
12. NOTE: If there is already a beacon kit fitted to the right side or a
waste bin kit fitted to left side, it is allowable to use the same bolt
fixing. It is advisable to use the new M16 nyloc nuts (item 26)
provided with this kit.
13. The light units (items 14 & 15) and the light guards (item 8) must
now be assembled onto these brackets. It is important that ALL
parts are assembled and in the correct order. The next steps refer
to the left side lights.
14. Attach the light guard (item 8) to the light bracket (item 7), on
the rear face. Attach the reflector (item 10) onto the rear face
of the guard using a ZCS1F025U socket screw (item 34), plain
washer (item 28) and an M6 nyloc nut (item 25). Ensure the
reflector is the correct way up. The top side is marked on the
reflector. Do not overtighten at this stage until the light fixing
bolts are in place.
15. Take three M5*20 setscrews (item 27) and place an M5 washer
(item 24) on each.
16. Take the red stop/tail light (item 14) and pass the screws
through the three lugs on its base.
Issued: 24.03.11 Approved:
Fig 2
Mod. No. 5062856.A Sheet 5 of 12 Part No. 111-5100 (A)