Komatsu PC210LCI-11 Shop Manual
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Komatsu PC210LCI-11 Shop Manual

Hydraulic excavator
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SEN06616-03
HYDRAULIC
PC210LCI
-11
EXCAVATOR
500470
SERIAL NUMBERS
and up

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Summary of Contents for Komatsu PC210LCI-11

  • Page 1 SEN06616-03 HYDRAULIC PC210LCI EXCAVATOR 500470 SERIAL NUMBERS and up...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 00 INDEX AND FOREWORD PC210LCI-11 00-1 Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    ENGINE SYSTEM ..........................10-50 LAYOUT DRAWING OF ENGINE SYSTEM ................... 10-50 ENGINE CONTROL SYSTEM ....................... 10-52 AUTO-DECELERATION SYSTEM ....................10-55 ENGINE AUTOMATIC WARM-UP SYSTEM .................. 10-57 OVERHEAT PREVENTION SYSTEM .................... 10-59 TURBOCHARGER PROTECTION SYSTEM ................. 10-62 00-2 PC210LCI-11 Find manuals at https://best-manuals.com...
  • Page 5 CAB AND ITS ATTACHMENTS ......................10-425 ROPS CAB ...........................10-425 CAB MOUNT ..........................10-426 CAB TIPPING STOPPER ......................10-427 20 STANDARD VALUE TABLE ........................20-1 CONTENTS ............................20-2 ABBREVIATION LIST ..........................20-3 STANDARD VALUE TABLE FOR ENGINE ..................... 20-9 PC210LCI-11 00-3 Find manuals at https://best-manuals.com...

  • Page 6: Index

    INDEX 00 INDEX AND FOREWORD STANDARD VALUE TABLE FOR ENGINE: PC210LCI-11 ............... 20-9 STANDARD VALUE TABLE FOR MACHINE..................20-13 STANDARD VALUE TABLE FOR MACHINE: PC210LCI-11 ............20-13 MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE ......20-36 STANDARD VALUE TABLE FOR ELECTRICAL ................... 20-40 STANDARD VALUE TABLE FOR ELECTRICAL ................
  • Page 7 FAILURE CODE [A1U0N3] ......................40-200 FAILURE CODE [A1U0N4] ......................40-202 FAILURE CODE [A900FR]......................40-204 FAILURE CODE [A900N6] ......................40-205 FAILURE CODE [A900NY]......................40-206 FAILURE CODE [AA10NX] ......................40-207 FAILURE CODE [AB00KE] ......................40-209 FAILURE CODE [AQ10N3] ......................40-212 FAILURE CODE [AS00N3]......................40-214 FAILURE CODE [AS00R2]......................40-216 PC210LCI-11 00-5 Find manuals at https://best-manuals.com...
  • Page 8 FAILURE CODE [CA442] ......................40-300 FAILURE CODE [CA449] ......................40-301 FAILURE CODE [CA451] ......................40-302 FAILURE CODE [CA452] ......................40-304 FAILURE CODE [CA488] ......................40-306 FAILURE CODE [CA515] ......................40-307 FAILURE CODE [CA516] ......................40-309 FAILURE CODE [CA553] ......................40-311 FAILURE CODE [CA555] ......................40-312 00-6 PC210LCI-11 Find manuals at https://best-manuals.com...
  • Page 9 FAILURE CODE [CA2349] ......................40-412 FAILURE CODE [CA2353] ......................40-415 FAILURE CODE [CA2357] ......................40-417 FAILURE CODE [CA2381] ......................40-418 FAILURE CODE [CA2382] ......................40-421 FAILURE CODE [CA2383] ......................40-424 FAILURE CODE [CA2386] ......................40-427 FAILURE CODE [CA2387] ......................40-429 FAILURE CODE [CA2555] ......................40-430 PC210LCI-11 00-7 Find manuals at https://best-manuals.com...
  • Page 10 FAILURE CODE [CA3562] ......................40-548 FAILURE CODE [CA3563] ......................40-550 FAILURE CODE [CA3567] ......................40-553 FAILURE CODE [CA3568] ......................40-556 FAILURE CODE [CA3571] ......................40-560 FAILURE CODE [CA3572] ......................40-562 FAILURE CODE [CA3574] ......................40-564 FAILURE CODE [CA3575] ......................40-566 FAILURE CODE [CA3577] ......................40-568 00-8 PC210LCI-11 Find manuals at https://best-manuals.com...
  • Page 11 FAILURE CODE [CA4459] ......................40-693 FAILURE CODE [CA4461] ......................40-696 FAILURE CODE [CA4658] ......................40-699 FAILURE CODE [CA4731] ......................40-703 FAILURE CODE [CA4732] ......................40-704 FAILURE CODE [CA4739] ......................40-705 FAILURE CODE [CA4768] ......................40-706 FAILURE CODE [CA4769] ......................40-708 FAILURE CODE [CA4842] ......................40-711 FAILURE CODE [CA4952] ......................40-714 PC210LCI-11 00-9...
  • Page 12 FAILURE CODE [DBR6KP]......................40-830 FAILURE CODE [DBR9KQ] ......................40-832 FAILURE CODE [DBRLKA]......................40-835 FAILURE CODE [DBRLKB]......................40-837 FAILURE CODE [DBRQKR]......................40-839 FAILURE CODE [DBRRKR]......................40-846 FAILURE CODE [DBRSKB] ......................40-852 FAILURE CODE [DBRTKB] ......................40-854 FAILURE CODE [DBUSKR] ......................40-856 FAILURE CODE [DD20MA] ......................40-860 FAILURE CODE [DDNRKA]......................40-863 00-10 PC210LCI-11...
  • Page 13 FAILURE CODE [DKT6KB] ......................40-967 FAILURE CODE [DKT8KA] ......................40-969 FAILURE CODE [DKT8KB] ......................40-971 FAILURE CODE [DKT9KA] ......................40-973 FAILURE CODE [DKT9KB] ......................40-975 FAILURE CODE [DKTAKA]......................40-977 FAILURE CODE [DKTAKB]......................40-979 FAILURE CODE [DKTAMB] ......................40-981 FAILURE CODE [DKTBKX]......................40-982 FAILURE CODE [DKTBMC]......................40-984 FAILURE CODE [DKTEMB] ......................40-985 PC210LCI-11 00-11...
  • Page 14 FAILURE CODE [DR31KX] ......................40-1086 FAILURE CODE [DUMBKA]......................40-1088 FAILURE CODE [DUMBKB]......................40-1090 FAILURE CODE [DV20KB] ......................40-1092 FAILURE CODE [DW43KA] ......................40-1094 FAILURE CODE [DW43KB] ......................40-1096 FAILURE CODE [DW43KY] ......................40-1098 FAILURE CODE [DW45KA] ......................40-1100 FAILURE CODE [DW45KB] ......................40-1103 FAILURE CODE [DW45KY] ......................40-1106 00-12 PC210LCI-11...
  • Page 15 FAILURE CODE [DXE8KY]......................40-1201 FAILURE CODE [DXE9KA]......................40-1203 FAILURE CODE [DXE9KB]......................40-1205 FAILURE CODE [DXE9KY]......................40-1207 FAILURE CODE [DXEAKA] ......................40-1209 FAILURE CODE [DXEAKB] ......................40-1211 FAILURE CODE [DXEAKY] ......................40-1213 FAILURE CODE [DY20KA] ......................40-1215 FAILURE CODE [DY20MA]......................40-1217 FAILURE CODE [DY2CKB]......................40-1219 FAILURE CODE [DY2DKB]......................40-1222 FAILURE CODE [DY2EKB]......................40-1224 PC210LCI-11 00-13...
  • Page 16 E-35 ALL OF WORK EQUIPMENTS, SWING, AND TRAVEL MECHANISM DO NOT MOVE ..40-1274 E-36 ALL OF WORK EQUIPMENT, SWING, AND TRAVEL MECHANISM DO NOT LOCK..40-1277 E-37 BUCKET DOES NOT MOVE WITH AUTO TILT FUNCTION ..........40-1279 E-38 WHEN SWING BRAKE CANCEL SWITCH IS SET TO CANCEL POSITION, MACHINE CANNOT SWING ............................40-1280 00-14 PC210LCI-11...
  • Page 17 E-63 CONTROL BOX DISPLAYS THE MESSAGE [Tilt Bucket Sensor Offline!] ......40-1323 E-64 CONTROL BOX DISPLAYS THE MESSAGE [Waiting for satellites...]........40-1324 E-65 CONTROL BOX DISPLAYS THE MESSAGE [Komatsu controller not connected!] ....40-1325 E-66 CONTROL BOX DISPLAYS THE MESSAGE [Sensors are invalid] ........40-1328 E-67 CONTROL BOX DISPLAYS THE MESSAGE [Waiting to initialize..] .........40-1331...
  • Page 18 H-35 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS APPLIED)40-1425 H-36 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS RELEASED) ................................40-1426 H-37 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) ......40-1427 00-16 PC210LCI-11...
  • Page 19 REMOVE AND INSTALL ENGINE AND MAIN PUMP ASSEMBLY ..........50-128 REMOVE AND INSTALL ENGINE FRONT OIL SEAL ..............50-149 REMOVE AND INSTALL ENGINE REAR OIL SEAL..............50-156 REMOVE AND INSTALL FUEL COOLER ASSEMBLY ..............50-160 REMOVE AND INSTALL ENGINE HOOD ASSEMBLY ..............50-162 PC210LCI-11 00-17...
  • Page 20 DISASSEMBLE AND ASSEMBLE STROKE SENSING ARM CYLINDER ASSEMBLY ....50-463 DISASSEMBLE AND ASSEMBLE STROKE SENSING BUCKET CYLINDER ASSEMBLY ..50-477 CAB AND ITS ATTACHMENTS ......................50-494 REMOVE AND INSTALL OPERATOR'S CAB ASSEMBLY ............50-494 REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) ........50-512 00-18 PC210LCI-11...
  • Page 21 MAINTENANCE STANDARD OF SWING MOTOR................ 60-36 MAINTENANCE STANDARD OF TRAVEL MOTOR ..............60-39 MAINTENANCE STANDARD OF CONTROL VALVE..............60-42 MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE ....... 60-52 MAINTENANCE STANDARD OF TRAVEL PPC VALVE ..............60-55 PC210LCI-11 00-19...
  • Page 22 METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT......80-50 TEST RELAYS............................80-51 METHOD FOR TESTING RELAYS ....................80-51 AIR CONDITIONER TROUBLESHOOTING CHART 1 ................. 80-52 AIR CONDITIONER TROUBLESHOOTING CHART 2 ................. 80-53 INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE............80-56 00-20 PC210LCI-11...
  • Page 23 ELECTRICAL CIRCUIT DIAGRAM (4/13)..................90-55 ELECTRICAL CIRCUIT DIAGRAM (5/13)..................90-57 ELECTRICAL CIRCUIT DIAGRAM (6/13)..................90-59 ELECTRICAL CIRCUIT DIAGRAM (7/13)..................90-61 ELECTRICAL CIRCUIT DIAGRAM (8/13)..................90-63 ELECTRICAL CIRCUIT DIAGRAM (9/13)..................90-65 ELECTRICAL CIRCUIT DIAGRAM (10/13) ..................90-67 ELECTRICAL CIRCUIT DIAGRAM (11/13) ..................90-69 PC210LCI-11 00-21...
  • Page 24 INDEX 00 INDEX AND FOREWORD ELECTRICAL CIRCUIT DIAGRAM (12/13) ..................90-71 ELECTRICAL CIRCUIT DIAGRAM (13/13) ..................90-73 INDEX..................................1 00-22 PC210LCI-11...
  • Page 25 (provides better Sensing System combined operation than OLSS). Engine controller electronically controls supply pump, common rail, and injector. This function Common Rail Injection Engine maintains optimum fuel injection amount and fuel injection timing. PC210LCI-11 00-23...
  • Page 26 Technology tronic control and communication. This valve is installed at inlet port of pump, and it adjusts fuel intake amount in order to control fuel Inlet Metering Actuator Engine discharged volume of supply pump. (Same as IMV) 00-24 PC210LCI-11...
  • Page 27 Inlet Metering Valve Engine discharged volume of supply pump. (Same as IMA) This mechanism separates oil in blowby gas and Komatsu Closed Crank- KCCV Engine returns it to the intake side to combust it there. It case Ventilation primarily consists of filters.
  • Page 28 Sturcture protects the operator who wear the seatbelt so that he will not be crushed by a ma- Tip-Over Protectuive chine when it is overtuned.(Hydraulic excavator TOPS Cab and canopy Structure tip-over protective structure) Structure which is standardized as ISO 12117. 00-26 PC210LCI-11...
  • Page 29 Auxiliary Battery Relay Clockwise Counter Clockwise Electronic Control Unit Electronic Control Module Engine EXGND External Ground F.G. Frame Ground Ground Inlet Metering Actuator No Connection Steering STRG Signal Solenoid Standard Option PRESS Pressure SPEC Specification Switch TEMP Temperature PC210LCI-11 00-27...
  • Page 30 ABBREVIATION LIST 00 INDEX AND FOREWORD Abbreviation Actual word spelled out Torque Converter Transmission 00-28 PC210LCI-11...

  • Page 31: 00 Index And Foreword

    REMARK • Some of the attachments and options described in this shop manual may not be available in some areas. If they are required, consult your Komatsu distributor. • The materials and specifications are subject to change without notice. • Shop Manuals are available for "machine part" and "engine part". For the engine unit, see the shop manual for the machine which has the same engine model.
  • Page 32 REMARK Remark This signal word contains useful information to know. Unit International System of Units (SI) is used in this manual. For reference, units that have been used in the past are given in { }. 00-30 PC210LCI-11...

  • Page 33: Safety Notice For Operation

    Appropriate servicing and repair are extremely important to ensure safe operation of the machine. The shop manuals describe the effective and safe servicing and repair methods recommended by Komatsu. Some of the servicing and repair methods require the use of special tools designed by Komatsu for special purpos- •...
  • Page 34 Then, disconnect the quick release battery terminal (-). REMARK For the machine without the system operating lamp, turn the starting switch to OFF position, wait for two minutes or more before starting the work. Disconnect the quick release battery terminal (-). 00-32 PC210LCI-11...
  • Page 35 • Do not use gasoline to wash parts as a general rule. Do not use gasoline to clean electrical parts, in partic- ular. PC210LCI-11 00-33...
  • Page 36 • Hanging angle must be 60 ° or smaller as a rule. • When slinging a heavy load (25 kg or heavier), the hanging angle of the rope must be narrower than that of the hook. 00-34 PC210LCI-11...
  • Page 37 Precautions for using mobile crane REMARK Read Operation and Maintenance Manual of the crane carefully in advance and operate the crane safely. Precautions for using overhead traveling crane When raising a heavy component (heavier than 25 kg), use a hoist or crane. PC210LCI-11 00-35...
  • Page 38 Wire rope (JIS G3525 6x37-A type) (Standard Z twist wire ropes without galvanizing) Nominal diameter of rope ( mm) Allowable load ( kN { t} ) 8.8 {0.9} 12.7 {1.3} 17.3 {1.7} 22.6 {2.3} 28.6 {2.9} 35.3 {3.6} 55.3 {5.6} 79.6 {8.1} 141.6 {14.4} 221.6 {22.6} 318.3 {32.4} 00-36 PC210LCI-11...
  • Page 39 When tightening nuts of the air conditioner hoses and tubes, be sure to use 2 wrenches. Use one wrench to fix and tighten the nut with the other wrench to the specified torque (Use a torque wrench for tightening). PC210LCI-11 00-37...
  • Page 40 • The figure shows an example of fitting of O-ring. • An O-ring is fitted to every joint of the air conditioner piping. For tightening torques, see THE OTHER INFORMATION, "Pre- cautions for disconnection and connection of air conditioner piping". 00-38 PC210LCI-11...

  • Page 41: Precautions To Prevent Fire

    Fire around the machine due to highly heated exhaust gas Some models and specifications may be equipped with KDPF (Komatsu Diesel Particulate Filter). KDPF is a system for purifying exhaust gas by removing soot in exhaust gas. In the process of purification (re- generation), the temperature of discharged exhaust gas may be higher than that of conventional models.
  • Page 42 • When checking fuel, oil, battery electrolyte, or coolant, always use lighting equipment with anti-explosion specifications. • When taking the electrical power for the lighting equipment from the machine, follow the instructions in the Operation and Maintenance Manual. 00-40 PC210LCI-11...

  • Page 43: Actions If Fire Occurs

    Be sure to wear rubber gloves when handling the materials left after the fire. The material of the gloves, which is recommended is polychloroprene (Neoprene) or polyvinyl chloride (in the lower temperature environment). When wearing cotton work gloves, wear rubber gloves under them. PC210LCI-11 00-41...

  • Page 44: Precautions For Disposing Of Waste Materials

    Avoid exposure to burning rubber or plastics which produce a toxic gas that is harmful to people. • When disposing of parts made of rubber or plastics (hoses, cables, and harnesses), always comply with the local regulations for disposing industrial waste products. 00-42 PC210LCI-11...

  • Page 45: Actions Taken To Meet Exhaust Gas Regulations

    This machine is equipped with the following two exhaust gas treatment systems: • Komatsu Diesel Particulate Filter (hereafter KDPF): A device which captures soot in the exhaust gas to pu- rify exhaust gas. This process performs the combustion of soot referred to as "regeneration".

  • Page 46: Precautions For Def

    If it gets on your skin, thoroughly wash it off with water. Never relocate or modify the exhaust gas after-treatment device. The harmful gas may be exhausted and it can cause serious damage to the environment as well as violation of laws. 00-44 PC210LCI-11...

  • Page 47: Precautions For Handling Hydraulic Equipment

    Do not discard the oil inconsiderately. Ask the customer for disposal or bring it back to dispose it ap- propriately. REMARK Cover the places tightly with caps, tapes, or plastic bags if it is hard to provide the plugs. PC210LCI-11 00-45...
  • Page 48 Cleaning operation Perform oil cleaning to remove the contaminants and sludges in the hydraulic circuit after repair of the hydraulic device (pump, or control valve) or during operation of the machine. 00-46 PC210LCI-11...
  • Page 49 00 INDEX AND FOREWORD PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT REMARK The oil cleaning equipment can remove the ultra fine (approxi- mately 3 μm) particles that the filter built in the hydraulic equip- ment cannot remove. So, it is very effective device. PC210LCI-11 00-47...

  • Page 50: Precautions For Disconnection And Connection Of Pipings

    Introduction of parts for the disassembly of the face seal type hoses and tubes Hose side Pipe joint side Nominal No. O-ring (3) Plug (1) Nut (2) 07376-70210 02789-00210 02896-11008 07376-70315 02789-00315 02896-11009 07376-70422 02789-00422 02896-11012 07376-70522 02789-00522 02896-11015 07376-70628 02789-00628 02896-11018 00-48 PC210LCI-11...
  • Page 51 Split flange Sleeve head Flange (1) 38.1 17.5 07379-00400 07371-30400 07378-10400 07000-12021 01010-80825 01643-50823 42.9 19.8 07379-00500 07371-30500 07378-10500 07000-13022 01010-80830 01643-50823 47.6 22.2 07379-00640 07371-30640 07378-10600 07000-13025 07372-51035 01643-51032 52.4 26.2 07379-01044 07371-31049 07378-11000 07000-13032 07372-51035 01643-51032 PC210LCI-11 00-49...
  • Page 52 Introduction of parts for the removal of O-ring boss type joint Nominal No. Plug (1) O-ring (2) 07040-10807 07002-10823 07040-11007 07002-11023 07040-11209 07002-11223 07040-11409 07002-11423 07040-11612 07002-11623 07040-11812 07002-11823 07040-12012 07002-12034 07040-12412 07002-12434 07041-13012 07002-13034 07040-13316 07002-13334 07041-13612 07002-13634 07040-14220 07002-14234 07040-15223 07002-15234 00-50 PC210LCI-11...
  • Page 53 When installing split flanges, tighten the bolts uniformly and alternately to prevent uneven tightening. • As a rule, apply liquid gasket (LG-5) or liquid sealant (LS-2) to the threaded portion of each taper male screws which receive pressure. PC210LCI-11 00-51...
  • Page 54 When the coolant is drained, be sure that the drain valve is securely tightened, then refill the coolant reser- voir with the coolant Komatsu recommends to the specified level. Start the engine to circulate the coolant in the piping, and add the coolant to the specified level again.
  • Page 55 • Parts which connects the above, or etc. Check that there is no unusual noise by comparing to it of the time when the machine was new. If there is any unusual noise, repair KDPF or muffler, referring to "TROUBLESHOOTING" and "DISASSEMBLY AND ASSEMBLY". PC210LCI-11 00-53...

  • Page 56: Precautions For Handling Electrical Equipment

    The pins of the male and female connectors are attached to wires by crimping or soldering. If excessive force is applied to the wire, the jointed portion (1) may become loose, and it may result in a defective connection or breakage. 00-54 PC210LCI-11...
  • Page 57 • If there is oil or water in the compressed air, it causes the contacts to become dirtier. Use clean air which any oil and water has been removed from. PC210LCI-11 00-55...

  • Page 58: Precautions For Handling Fuel System Equipment

    If a filter oth- er than a Komatsu genuine filter is used, fuel system contamination and damage may occur. Therefore Komatsu recommends using only Komatsu fuel filters and install them following the procedures in the shop manual.

  • Page 59: Precautions For Handling Intake System Equipment

    Plug the removed pipes and the openings of the removed components with the caps, tapes, plastic bags, etc. to prevent foreign material from entering. NOTICE Do not expose the openings or stuff it, otherwise foreign material may enter it. PC210LCI-11 00-57...

  • Page 60: Practical Use Of Komtrax

    To propose the periodic inspection (Pm clinic, etc.) according to the service meter reading. How to operate KOMTRAX For the operating method of each screen of KOMTRAX, ask KOMTRAX key person in your Komatsu distributor. 00-58 PC210LCI-11...

  • Page 61: Disconnect And Connect Push-Pull Type Coupler

    Provide an oil container to receive a quantity of hydraulic oil which may flow out. Connection Hold hose adapter (1) or hose (5), and insert it in mating adapter (3), aligning the axis. REMARK Do not hold rubber cap portion (4). PC210LCI-11 00-59...
  • Page 62 While keeping the condition of step 1, turn lever (3) to the right (clockwise). While keeping the conditions of steps 1 and 2, pull out whole body (2) to disconnect it. REMARK Provide an container to receive a quantity of hydraulic oil which may flow out. 00-60 PC210LCI-11...
  • Page 63 While keeping the conditions of steps 1 and 2, pull out whole body (2) to disconnect it. REMARK Provide an container to receive a quantity of hydraulic oil which may flow out. PC210LCI-11 00-61...
  • Page 64 DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00 INDEX AND FOREWORD Connection Hold the tightening adapter part, and push body (2) straight un- til sliding prevention ring (1) contacts contact surface (a) of the hexagonal part at the male end. 00-62 PC210LCI-11...

  • Page 65: Precautions For Disconnection And Connection Of Connectors

    Connecting connectors Check the connector visually. • Check that there is no dust, dirt, oil, or water stuck to the connector pins (joint portion). PC210LCI-11 00-63...
  • Page 66 If the wiring harness is dirty with oil and dust, wipe it off with a dry cloth. Avoid water washing or steam washing. If water washing is unavoidable, do not use high-pressure water or steam directly on the wiring harness. If water gets directly on the connector, do as follows. 00-64 PC210LCI-11...
  • Page 67 After the connector is completely dried, blow the contact restorer, and reassemble them. Handling controller When performing arc welding on the machine body, disconnect all of the wiring harness connectors connected to the controller. Fit an arc welding ground close to the welding point. PC210LCI-11 00-65...
  • Page 68 When performing the troubleshooting for the circuit (measurement of voltage, resistance,continuity, current, etc.), shake the related wiring harnesses and connectors several times and check that the multimeter read- ing does not change. NOTICE If the value changes on the multimeter, there may be a defective contact in the circuit. 00-66 PC210LCI-11...

  • Page 69: Method For Disconnecting And Connecting Deutsch Connector

    In order to check whether locks (a) and (b) are completely inserted, insert female connector (2) by rocking it vertically (in the arrow z direction). (Arrow: x, y, z) REMARK Lock (a) in the figure is pulled down (not set completely), and lock (b) is set completely. PC210LCI-11 00-67...

  • Page 70: Method For Disconnecting And Connecting Slide Lock Type Connector

    (L2), and then pull out connector (1) to- ward you. Method for connecting slide lock type connector (FRAMATOME-3, FRAMA- TOME-2) Insert it straight until it clicks. Method for disconnecting slide lock type connector (FRAMATOME-24) Slide down lock (red) (L1). 00-68 PC210LCI-11...
  • Page 71 00 INDEX AND FOREWORD TYPE CONNECTOR While pressing lock (L2), pull out connector (1). REMARK Lock (L2) is located behind connector (1) in the figure. Method for connecting slide lock type connector (FRAMATOME-24) Insert it straight until it clicks. PC210LCI-11 00-69...

  • Page 72: Method For Disconnecting And Connecting Connector With Lock To Pull

    Method for disconnecting connector with lock to pull Disconnect the connector (2) by pulling lock (B) (on the wiring harness side) of connector (2) outward. Method for connecting connector with lock to pull Insert the connector securely until it "clicks". 00-70 PC210LCI-11...

  • Page 73: Method For Disconnecting And Connecting Connector With Lock To Push

    While pushing up lock (C) of the connector with flat-head screwdriver [1], pull out connector (3) in the direction of the ar- row. Method for connecting connector with lock to push (BOSCH-3) Insert it straight until it clicks. PC210LCI-11 00-71...
  • Page 74 Method for disconnecting connector with lock to push (SUMITOMO-4) While pressing lock (D), pull out connector (4) in the direction of the arrow. Method for connecting connector with lock to push (SUMITOMO-4) Insert it straight until it clicks. 00-72 PC210LCI-11...

  • Page 75: Method For Disconnecting And Connecting Connector With Housing To Rotate

    REMARK Housing (H1) is left on the wiring harness side. Method for connecting connector with housing to rotate Insert the connector to the end while aligning its groove to the other. Turn housing (H1) clockwise until it clicks. PC210LCI-11 00-73...
  • Page 76 For mid- to small-size excava- wire for auto- tors CAVS mobile (nominal No. 1.25 and lower) (Type 2) General wiring for extremely Heat-resistant cold weather specification low-voltage Heat-resistant cross- -50 to +110 wire for auto- linked polyethylene Wiring at high-temperature mobile place 00-74 PC210LCI-11...
  • Page 77 Standard 10.8 11.4 13.0 13.6 16.0 17.6 Nominal No. 0.5f 0.75f 0.85 1.25f 1.25 Number of strands Diameter of round compres- round compres- round compression strand sion sion Conductor Cross-sec- tional area 0.56 0.88 1.29 ( mm d (approx.) PC210LCI-11 00-75...
  • Page 78 In a color code consisting of 2 colors, the first color is the color of the background and the second color is the color of the marking. Example) GW indicates that the background is "Green" and marking is "White". 00-76 PC210LCI-11...
  • Page 79 00 INDEX AND FOREWORD HOW TO READ ELECTRICAL WIRE CODE Types of circuits and color codes Type of wire AVS, AV, CAVS Charge Ground Start Light Instrument Signal Type of circuit Others PC210LCI-11 00-77...
  • Page 80 (The standard dimension is entered on the left side and the tolerance of the shaft is entered with a positive or negative symbol at the center and that of the hole on the right side) Tolerance Standard dimension Shaft Hole -0.030 +0.046 -0.076 00-78 PC210LCI-11...
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