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Operation & Maintenance
Manual
PC210LL
PC240LL
LOG LOADER
ROAD BUILDER
SERIAL NUMBERS
ENGINE
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
March 2016
-10
PC210LL-10
PC240LL-10
6D107E-2
-10
A52001
A20601
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
CEAM028303
and up
and up
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Summary of Contents for Komatsu PC210LL-10
- Page 1 6D107E-2 ENGINE This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or improvements at any time without incurring any obligation to install such changes on products sold previously.
- Page 2 Find manuals at https://best-manuals.com...
- Page 3 INTRODUCTION PC210LL/PC240LL-10 Find manuals at https://best-manuals.com...
- Page 4 Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically. • In case this manual is lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy. •...
- Page 5 Safety precautions are described in SAFETY Section 1. KOMATSU AMERICA CORP. cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore the safety message in this manual and on the machine may not include all possible safety precautions.
- Page 6 Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
- Page 7 INTRODUCTION INTRODUCTION Intended Use This Komatsu ROAD BUILDER or LOG LOADER MACHINE is designed to be used mainly for the following work: • Excavating operations • Ditch cleaning operations • Demolition operations • Leveling operations • Loading operations • Stump handling •...
- Page 8 Breaking-in The New Machine Remark Your Komatsu machine has been thoroughly adjusted and tested before shipment from the factory. However, operating the machine under full load before breaking the machine in can adversely affect the performance and shorten the machine life.
- Page 9 INTRODUCTION Product Information When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items. Product Identification Number (Pin)/Machine Serial No. Plate On the bottom right of the operator's cab The design of the nameplate differs according to the territory.
- Page 10 Machine serial No. Engine serial No. Product identification number (PIN) Distributor name Address Service Personnel Phone/Fax Engine Acronyms Acronym Stands for KDPF Komatsu Diesel Particulate Filter KVGT Komatsu Variable Geometry Turbo KCCV Komatsu Closed Crankcase Ventilation PC210LL/PC240LL-10 Find manuals at https://best-manuals.com...
- Page 11 INTRODUCTION TABLE OF CONTENTS INTRODUCTION FORWARD ..............0-2 SAFETY INFORMATION .
- Page 12 INTRODUCTION Precautions Related To Attachments And Options ........1-19 Precautions Related To Cab Window .
- Page 13 INTRODUCTION When Using Hammer ............1-41 Precautions With High-temperature Coolant .
- Page 14 INTRODUCTION Cigarette Lighter ............. . 2-77 Swing Lock Switch .
- Page 15 SYSTEM OPERATING LAMP ........... . 2-118 HANDLING KOMATSU DIESEL PARTICULATE FILTER (KDPF) ..... 2-119 Operation Procedure of Manual Stationary Regeneration .
- Page 16 INTRODUCTION Changing Direction of the Machine ..........2-179 Counter-rotation Turn (Spin Turn) .
- Page 17 Carrying Out KOWA (Komatsu Oil Wear Analysis) ....... . 3-6...
- Page 18 INTRODUCTION Maintenance Schedule Table ........... . . 3-21 MAINTENANCE PROCEDURE .
- Page 19 Clean Komatsu Diesel Particulate Filter (KDPF) ........
- Page 20 INTRODUCTION BUCKET TEETH SELECTION ........... . . 5-10 Selection Guide for Horizontal or Vertical Pin Type Tooth .
- Page 21 1SAFETY Please read and make sure that you fully understand the precautions described in this manual and the safety labels on the machine. Read and follow all safety precautions. Failure to do so may result in serious injury or death. PC210LL/PC240LL-10...
- Page 22 If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor. Location Of Safety Labels...
- Page 23 Follow instructions and warnings in manual and in labels on machine. Keep manual in machine cab near operator. Contact Komatsu distributor for a replacement manual. Caution before operating. (09802-03000) WARNING - To prevent SEVERE INJURY or DEATH do the following before moving machine or its attachments: •...
- Page 24 SAFETY Caution for going close to electric cables. (09801-03002) DANGER - Hazardous voltage hazard. Serious injury or death can occur if machine or attachments are not kept safe distance away from electric lines. Caution for operating pattern. (09822-03000) WARNING - In order to prevent an accident resulting in injury or death caused by error-operation, confirm the machine motion and indicated operating pattern, when operating machine.
- Page 25 SAFETY Caution when opening or closing front window. (09839-03000) WARNING - To open or close the front or ceiling window, never stand up from the operator’s seat before throwing the lock lever to the LOCK position. Inadvertently touching any of the working equipment control levers might cause the machine to start moving all of a sudden, probably resulting in a serious injury.
- Page 26 • When loosening track shoe, if it does not loosen after turning lubricator ONE TURN, ask Komatsu dealer or distributor to disassemble. 11. Caution when handling cable. (09808-03000) WARNING - Improper use of booster cables and battery cables can cause an explosion resulting in serious injury or death.
- Page 27 SAFETY 15. Caution against falling.(09805-13000) CAUTION - NEVER be on this hood. 16. Warning when swinging or traveling in reverse (22B-00-21290) When swing or backing up excavator, press button to change display mode in monitor so you can see rear and side of machine. Before moving, look around and at mirror and monitor to confirm that no one is around the machine.
- Page 28 SAFETY 19. Danger when handling battery (09664-30011) EXPLOSIVE GAS - Cigarettes, flames or sparks could cause battery to explode. Always shield eyes and face from battery. Do not charge or use booster cables or adjust post connections without proper instruction and training. KEEP VENT CAPS TIGHT AND LEVEL - Poison causes severe burns.
- Page 29 SAFETY 23. Caution for high temperature (09817-A0753) Sign indicates a burn hazard from touching heated parts, such as engine, motor, or muffler during or right after operation. Never touch when hot. 24. Warning Do not use ether (6732-81-4630) Engine equipped with electric heater Starting aid, use of ether may cause explosion and severe injury.
- Page 30 SAFETY 26. Cab Tilting Procedure (207-00-A8340) Park machine on level ground, lower attachment, and stop engine. Secure any loose objects in the cab and riser. Remove the eight cab riser mounting bolts and install them in the storage nuts near the bolt heads. Turn on the cab tilt battery disconnect switch located in the battery box.
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