ABB AquaMaster4 Operating Instruction
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ABB AquaMaster4 Operating Instruction

Electromagnetic flowmeter transmitter
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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N | O I/ F E T4 0 0 - E N R E V. D
AquaMaster4
Electromagnetic flowmeter transmitter
—
Introduction
Harness the power
of electromagnetic
AquaMaster4 is a high performance electromagnetic
flowmeters
flowmeter for the measurement of electrically-
conductive fluids and is normally supplied as a
factory-configured, calibrated system.
This publication provides end-user details for
AquaMaster4 integral and remote transmitters.
The ideal flowmeter for potable
water distribution networks,
revenue metering and irrigation
applications
Measurement made easy
For more information
Further publications for AquaMaster4 are available
for free download from:
http://new.abb.com/products/measurement-
products

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Summary of Contents for ABB AquaMaster4

  • Page 1 — Introduction For more information Harness the power of electromagnetic AquaMaster4 is a high performance electromagnetic Further publications for AquaMaster4 are available flowmeters flowmeter for the measurement of electrically- for free download from: conductive fluids and is normally supplied as a http://new.abb.com/products/measurement-...

  • Page 2: Table Of Contents

    Near Field Communication (NFC) ....33 AquaMaster4 transmitter – electrical ..6 Safety standards ........6 NFC wall-mount coupler.
  • Page 3 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Communication Logger (FEX45X) .

  • Page 4: Health, Safety And Cybersecurity

    Failure to observe this safety information may result in minor or moderate injury. The symbol ABB and its affiliates are not liable for damages and/or losses may also be used for property damage warnings. related to such security breaches, any unauthorized access,...

  • Page 5: Communication Protocol Specific

    Communication protocol specific • To transmit fluid media with electrical conductivity. The DOAP over NFC is a secure protocol defined by ABB • To measure and compute flow rate, flow velocity, volume between the Velox Interface App and the transmitter, based flow (forward, reverse and net) and pressure (option).

  • Page 6: Potential Safety Hazard

    – they may leak, explode or rupture violently. described in this manual or any relevant Material Safety Data Sheets (where applicable) can be • DO NOT ship or transport the AquaMaster4 obtained from the Company, together with servicing with lithium batteries fitted unless the following and spares information.

  • Page 7: Waste Electrical And Electronic Equipment (Weee)

    ROHS directive. All in-scope environmental protection. products placed on the market by ABB are compliant to directives 2011/65/EU and 2015/863. For industrial installations, portable equipment is Product symbols included.

  • Page 8: Transmitter Overview

    Input from renewable Sensor energy power source Integral/Remote – Pipe/Wall mount Integral/Remote – Pipe/Wall mount Internal battery/AC-powered Internal battery/AC/renewable-powered Pulse/Modbus/Senus output(s) Pulse/Modbus/Senus output(s) and pressure Figure 1 AquaMaster4 (FET41X/43X) configuration options Power Sensor Pressure Pressure transducer transducer Integral Remote – Wall mount...

  • Page 9: Product Identification Labels

    FLOW FLOW FLOW Model type/number Model type/number Transmitter-specific tag Transmitter-specific tag ABB-defined product serial number ABB-defined product serial number Min./Max. voltage rating Min./Max. voltage rating Logger (shown if available) Logger (shown if available) Enclosure ingress protection rating Enclosure ingress protection rating...

  • Page 10: Nameplate - Fet45X

    Temp. Amb.:-25 ~55 Supply:Battery 3.6Vdc(6xD Cell) MYY 0122 Replace original batteries by YYYY/MM Env.Class: O, E2 Date: MM/YYYY EU-TEC No.T11851 Manufactured by: ABB Engineering (Shanghai) Ltd. Shanghai, 201319, China Model type/number Model type/number Maximum admissable pressure Transmitter-specific tag Temperature class Min./Max.

  • Page 11: Transport And Storage

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 4 Transport and storage Inspection Check the transmitter immediately after unpacking for possible...

  • Page 12: Installation

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 5 Installation Installation conditions –...
  • Page 13 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D For access to display and communication Pressure transducer...

  • Page 14: Installation Conditions - Fet 450

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …5 Installation Installation conditions –...
  • Page 15 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D For access to display and communication Pressure transducer...

  • Page 16: Dimensions - Fet410/430

    Dimensions in mm (in.) (3.42) (5.04) 184 (7.23) 127 (5.00) 100 (3.93) (4.01) (5.43) 106 (4.17) Wall-/Pipe-mount remote transmitter (3.50) (5.04) (5.7) 184 (7.23) 93 (3.7) 156 (6.14) 156 (6.14) Integral transmitter Transmitter with NFC aerial cover Figure 23 AquaMaster4 transmitter dimensions...

  • Page 17: Dimensions - Fet450

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Dimensions –...

  • Page 18: Dimensions - Power Supply Unit For Fet452

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …5 Installation Dimensions –...

  • Page 19: Antenna Installation - Fet45X

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Antenna installation –...

  • Page 20: Connecting A Remote Antenna

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …5 Installation Connecting a remote antenna Referring to Figure 25:...

  • Page 21: Installing The Sim Card - Fet45X

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Installing the SIM card –...

  • Page 22: Grounding - Fet410/430

    Earth (ground) rod Figure 28 AquaMaster4 transmitter mounted in a chamber – flanged sensor Figure 30 AquaMaster4 transmitter mounted in a cabinet – insertion sensor Mains power supply (option) IMPORTANT (NOTE) The grounding arrangements shown in Figure 31 are applicable ONLY to: •...

  • Page 23: Grounding - Fet450

    Mains power supply (option) Earth (ground) rod Bond probe to pipe Figure 34 AquaMaster4 transmitter mounted in a cabinet – insertion sensor Earth (ground) rod IMPORTANT (NOTE) Figure 32 AquaMaster4 transmitter mounted in a chamber – The grounding arrangements shown in Figure 35...

  • Page 24: Connections

    >3 A. terminals must comply with local safety standards (IEC 60950, IEC61010-1). External earth (ground) boss Power supply connections AquaMaster4 is available with three power options – battery, Color Connection AC with internal back-up and renewable with internal back-up. Green/Yellow Earth...

  • Page 25: Renewable Energy Supply

    Figure 39 Connecting a renewable energy supply to external with a capacity greater then the specified 5 W power supply unit (FET452) minimum should be used. Contact ABB for a technical note, giving guidance on the selection of suitably sized generators for AquaMaster4.

  • Page 26: Battery Power Supply

    Figure 40 External earth (ground) boss (FET43X) enclosure. • Only use 3.6 V lithium thionyl chloride D batteries recommended by ABB. Recommended/preferred batteries are: – SAFT LS33600 – Eve ER34615 –...

  • Page 27: Installing Internal Batteries - Fet41X/43X

    26. faces are clean. If contaminated, clean recess and sealing faces and fit a new O-ring using supplied grease type (ABB • If fitting batteries for the first time, perform steps kit no. 3K220).

  • Page 28: Installing Internal Batteries - Fet45X

    8 Remove the O-ring from the recess in the housing 9 If necessary, clean the recess and sealing faces and fit a new O-ring using the supplied grease (ABB kit no. 3K220). 10 Install the new batteries into the battery holder...

  • Page 29: Aquamaster4 Remote Sensor Connections

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D AquaMaster4 remote sensor connections...

  • Page 30: Integral Sensor Connections

    • Operation of outputs is programmable. • External isolators are not normally required as the pulse and alarm circuit is electrically-separated from all other AquaMaster4 connections. • Capacitive loads must be inrush current limited. • Fully-floating pulse outputs may be subject to...

  • Page 31: Pulse Outputs

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Table 3 Connector input/output connections MODBUS connection (Modbus + Pulse / Modbus*) This section describes the AquaMaster4 MODBUS serial data Signal Function Color (output cable)

  • Page 32: Pressure Transducer (Optional)

    CAUTION – DAMAGE TO EQUIPMENT • Use only the pressure transducer supplied with the transmitter – other types may not function. • ABB pressure transducers require setting of the transmitter's pressure span and zero factors. Figure 53 Fitting the transmitter protective cover (FET41X/43X)

  • Page 33: Near Field Communication (Nfc)

    AquaMaster4 has a smart contactless Near Field Communications (NFC) interface located on its front face where the ABB logo is just above the LCD for FEX 41X/43X. For FEX45X, it is located on the front face where the NFC logo is marked below the LCD.

  • Page 34: Fitting The Configuration/Reading Interface And Connecting The Nfc Wall-Mount Coupler

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …5 Installation Fitting the configuration/reading interface and connecting the NFC wall-mount coupler...
  • Page 35 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Referring to Figure 58: 4 The fitted cable can be shortened if required –...

  • Page 36: Commissioning

    MID compliant A read-only switch is used to prevent login through any communication means and modification of any parameters on the AquaMaster4 – see Figure 59. For MID and OIML systems, the switch is for write protection for legally relevant parameters.

  • Page 37: Integral Transmitter - Tamper-Detection Seals/Locking Screws

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Remote transmitter –...

  • Page 38: Fitting The Tamper-Detection Seal (Fex45X)

    OID (Object Identifier) types and values as below: Field Description Example Country China Common name AquaMaster 4 Locality Shanghai Organization Organizational unit Service Email address xxxx@cn.abb.com State Shanghai...
  • Page 39 The content in the csr_info.txt file according to the example shall be: well). m Press Select Trust Anchor to select server trust anchor C=China,CN=AquaMaster4,L=Shanghai,O=ABB,OU=Service, R=xxxxx@cn.abb.com,ST=Shanghai from phone/tablet internal storage memory. b Navigate to the sidebar and select Certificate: n Click on Start and hover the phone/tablet to download the file to the transmitter after successful importing the SSL/TLS configuration is completed.

  • Page 40: Establish Cellular Nb-Iot Communication

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …6 Commissioning Establish cellular NB-IoT communication b Navigate to the sidebar and select Certificate:...

  • Page 41: Operation

    Figure 65. The flow meter firmware version is then displayed… To start the AquaMaster4 for the first time connect the battery connector ( on page 16)/apply mains or renewable power.
  • Page 42 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …7 Operation .

  • Page 43: Factory-Configuration/Calibration

    The NFC interface is located on the AquaMaster4 front face Each time data is captured from a transmitter a new file is where the ABB logo is (just above the LCD) or on the wall-mount written; historical data is retained.

  • Page 44: Security And Password Access

    Process values, user configuration settings, transmitter diagnostics conditions and logger data are accessible with the Contact your ABB technical support or service engineer for help standard level privileges provided by the User account. if you need access to advanced settings or factory configuration.

  • Page 45: Data Transmission Via Cellular 4G (Fex45X)

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Data transmission via cellular 4G (FEX45X) 8 Reboot the transmitter through Velox by selecting On in Additional transmitter configuration is required before normal...

  • Page 46: Data Transmission Via Cellular Nb (Fex45X)

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …7 Operation Data transmission via cellular NB (FEX45X) Data report for FEX45X...

  • Page 47: Detail Report

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Detail report The detail report contains detailed information for measured data in a period based on configured data report interval and...

  • Page 48: Velox User Interface App

    ID and password, reset PIN values and invoke the user access password reset action. Note: Easy way to save configuration templates: The ABB Velox app lets users save configuration templates. It is the user's responsibility to share these templates via secure means.

  • Page 49: Process Values

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Process values Logger data This window displays operating values for the selected...

  • Page 50: Configuration

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …7 Operation Configuration IMPORTANT (NOTE)
  • Page 51 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Device Information Description Note...
  • Page 52 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …7 Operation .
  • Page 53 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Logger Settings* Description Note...
  • Page 54 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …7 Operation .
  • Page 55 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Cellular 4G settings* Description Description...

  • Page 56: Diagnostics

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 8 Diagnostics Diagnostic error messages Diagnostic error messages are displayed by pressing the...

  • Page 57: Other Errors/Required Action

    To check the condition has 1 Refer to the installation requirements/instructions on page cleared, reset the flowmeter using Velox and 12 to 15 and install the AquaMaster4 transmitter in a check for this error display. suitable location.

  • Page 58: 10 Audit Logger

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 10 Audit logger Exporting the audit log IMPORTANT (NOTE)

  • Page 59: Clearing The Audit Log

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Clearing the audit log 1 Enable Advanced Access Level Enable in User Access Rights Settings, then navigate to Advanced Settings - Audit...

  • Page 60: 11 Firmware Upgrade Via Nfc

    The firmware update image is available from the Download > Software tab of the AquaMaster4 product page, or contact your local ABB service person. Verify the firmware package using corresponding signature to make sure the firmware package to deploy is valid using the SHA512 cryptographic hash function.

  • Page 61: 13 Spares/Accessories

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 13 Spares/Accessories 14 Recycling and disposal Disassembly...

  • Page 62: Erasing Private Data

    (0:95) Erase private data • If it is not possible to dispose of old equipment properly, confirmation ABB Service can take receipt of and dispose of returns. Contact your local ABB Sales or Service representatives for a quotation. Cellular 4G Settings...

  • Page 63: 15 Specification

    • OmniCel ER34615 • GEBC ER34615 • IP68 connectors, mains cable (remote only) • LiYa ER34615 • Sensor cable (remote only). ABB sensor cable supplied as • Fanzo ER34615H standard. SWA cable available (via adapter box) on application * Preferred Nominal battery life •...
  • Page 64 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …15 Specification Outputs Environmental and operating conditions...

  • Page 65: Fex45X

    5 years • IP68 connectors, mains cable (remote only) DN700 to 2400 3 years 3 years • Sensor cable (remote only). ABB sensor cable supplied as Probe 300 to 1000 mm 6 years 5 years standard. SWA cable available (via adapter box) on Test conditions: •...
  • Page 66 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D …15 Specification Outputs Logger data file format...
  • Page 67 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Options Compatible sensor styles Reduced bore...

  • Page 68: 16 Appendix

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D 16 Appendix Declarations of conformity IMPORTANT (NOTE) All documentation, declarations of conformity, and certificates are available in ABB's download area: www.abb.com/flow.
  • Page 69 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Acknowledgements •...
  • Page 70 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Notes...
  • Page 71 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. D Notes...
  • Page 72 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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