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Sealey VS4830 Instructions
Sealey VS4830 Instructions

Sealey VS4830 Instructions

Diesel engine setting/locking kit ford tdci

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to the instruction
manual
1. SAFETY
WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
DO NOT use tools if damaged.
Maintain tools in good and clean condition for best and safest performance.
Ensure that a vehicle which has been jacked up is adequately supported with axle stands.
Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
Account for all tools, locking bolts, pins and parts being used and do not leave them in or near the engine.
WARNING! Incorrect or out of phase camshaft timing can result in contact between valve head and piston crown causing damage to the
engine.
IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions, or a proprietary
manual, to establish the current procedure and data. Product Information Sets detail applications and use of the tools, with any general instructions
provided as a guide only.
2. INTRODUCTION
Comprehensive set covers all current Ford 1.4, 1.6, 1.8 and new 2.0 TDCi diesels giving comprehensive coverage of all the modern Ford belt drive
diesel engines. Includes camshaft, crankshaft and high pressure pump locking tools plus camshaft sprocket removal tool. 1.4 and 1.6TDCi Diesels
are also in Citroen and Peugeot models designated as HDi. Kit includes locking tag.
3. CONTENTS
1
VS1012/02
Flywheel Locking Tool
2
VS4834/01
Adaptor for VS4407
3
VS4933
Camshaft Setting Plate
4
VS1012/01
Camshaft Sprocket Remover
5
VS101/2
Crankshaft TDC Location Pin
6
VS4830/F6
Flywheel Locking Pin
7
VS4735/P15
HP Pump and Crankshaft Locking
Pins (2 per Kit)
8
VS4735/P16
Flywheel Locking Pin
9
VS4735/P17
Camshaft Locking Pin
-
VS4830/84
Case + Insert
© Jack Sealey Limited
INSTRUCTIONS FOR:
DIESEL ENGINE SETTING/LOCKING KIT FORD
TDC
MODEL NO:
Wear eye protection
Original Language Version
i
VS4830
VS4830 Issue: 2(I) - 27/07/15

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Summary of Contents for Sealey VS4830

  • Page 1 VS4830 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Operation

    FFBA, FFDA, HCPA, HCPB, KKDA, P7PA, P9PA, QYWA, R2PA, R3PA, RWPA, G6DA, G6DB, G6DC, AZWA, QXWA, QXWB. 5. OPERATION VS4830 Diesel Engine Setting / Locking Tool Kit Comprises: For 1.4TDCi / 1.6TDCi (Belt). VS4735/P15 Crankshaft & Fuel Pump Sprocket Locking Pins x 2.
  • Page 3 ‘timed’ position. A notch is designed into the Setting Plate to accommodate the raised part of the housing. (Fig.6). Original Language Version © Jack Sealey Limited VS4830 Issue: 2(I) - 27/07/15...
  • Page 4 Refit crankshaft pin and flywheel locking tool. Check tensioner pointer is in Position 2 and that the camshaft setting plate can be inserted. Fig.10 Fig.11 Original Language Version © Jack Sealey Limited VS4830 Issue: 2(I) - 27/07/15...
  • Page 5 P17 Camshaft Locking Pin. 5.3.2 VS4830/F6 Flywheel Locking Pin Insert VS4830/F6 Locking Pin in to the flywheel to ‘set’ the crankshaft position prior to ‘locking’ in place with the Flywheel Locking Tool. (Fig.11). 5.3.3 VS1012/02 Flywheel Locking Tool and VS4834/01 Adaptor The Flywheel Locking Tool configuration for the 2.0TDCi engine is obtained by using the Main Plate from VS1012/02 Locking Tool and...