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Sealey VS4910 Instructions Manual

Sealey VS4910 Instructions Manual

Petrol engine setting /locking kit - alfa romeo 1.4, 1.6, 1.8, 2.0 twin spark, 2.0jts - belt drive

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Wear eye
refer to
protection.
instruction
manual.
WARNING! Wear approved eye protection. Wear appropriate Personal
Protective Equipment. A full range of Personal Protective Equipment is available
from your sealey dealer.
WARNING! Ensure that Health & safety, Local Authority regulations and
general workshop practice regulations are adhered to when using tools.
 DO NOT use tools if damaged.
 Maintain tools to ensure that they are in an adequate condition for safe use
and optimum performance.
 Ensure that a vehicle that has been raised by a jack is adequately supported.
use axle stands.
 DO NOT attempt to start or move a vehicle whilst in gear and with timing
devices fitted.
 Wear suitable clothing to avoid snagging. DO NOT wear jewellery. tie back
long hair.
Account for all tools, parts and components being used. DO NOT leave
these in or near the engine. return tools to suitable storage after use.
 When not in use, store in a safe, dry childproof place.
 Keep children and unauthorised persons away from the work area.
IMPORTANT! These instructions are provided as a guide only. Always
refer to the vehicle manufacturer's service instructions or a proprietary
manual to establish the correct procedure and data.
WARNING! The warnings, cautions and instructions in this manual cannot cover
all possible conditions and situations. The Operator / user must apply caution
and common sense (good practical sense).
When timing an engine, always prevent the engine from being turned over.
use a notice and / or inhibit the engine.
 WARNING! Incorrect or out of phase camshaft timing can result in contact
between the valve head and the piston crown. this will cause damage to the
engine.
2. INTRODUCTION
Locking tools suitable for Alfa romeo engines. Kit includes two pairs of
camshaft locking plates and timing/balancer shaft belt tensioner tools.
3. APPLICATIONS
Alfa Romeo Twin Spark twin cam petrol engines in;
145 (96-01), 146 (96-01), 147 (01-11), 155 (95-98), 156 (97-06),
166 (98-07), spider (95-06), GtV (98-06), Gt (04-10)
Engine Codes:
1.4 16v ts:
335.03
1.6 16v ts (105cV): 372.03
1.6 16v ts (120cV): 321.02, 321.03, 321.04, 671.06
1.8 16v ts:
322.01, 322.05 (156) , 671.06
2.0 16v ts:
162.01, 323.01, 323.10, 341.03, 363.01, 672.04
2.0 Jts:
932A2.000, 937A1.000
© Jack sealey Limited
InstructIons for:
PETROL ENGINE SETTING /LOCKING KIT -
ALFA ROMEO 1.4, 1.6, 1.8, 2.0
TWIN SPARK, 2.0JTS - BELT DRIVE
: VS4910
Model no
Vs4910 Kit for ALfA roMEo is based on the AL-fi
unIVErsAL cAMsHAft sEttInG PLAtE sYstEM.
PATENTS APPLIED FOR.
Original Language Version
VS4910
Vs4910
Issue:3 (sP) - 08/07/15

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Summary of Contents for Sealey VS4910

  • Page 1 : VS4910 Model no Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Associated Tools AK9634M Dial gauge metric 8mm deflection VsE2515 tDc position tool - Alfa romeo, fiat VsE5885 Variator socket - variable camshaft/valve timing unit - Alfa romeo , fiat Vs4910 Issue:3 (sP) - 08/07/15 © Jack sealey Limited Original Language Version...
  • Page 3 Plate Assemblies which are fixed on the engine in place of designated bearing caps, at specified cylinder locations (fig.2). the Vs4910 timing Kit is based on the unique AL-fi camshaft setting Plate system. the AL-fi range of universal camshaft setting Plates provide wide application coverage across engine ranges by utilising common support Blocks - one for all Inlet camshafts, and one for all Exhaust camshafts.
  • Page 4 Location Pins in place by applying pressure to the sides of the setting Plates whilst fully tighten the setting plate securing screws using the allen key provided in the kit (fig.12). Fig.12 Vs4910 Issue:3 (sP) - 08/07/15 © Jack sealey Limited Original Language Version...
  • Page 5 NOTE: Ensure that the fixing holes in the support Blocks match the offset bearing cap holes in the cylinder head (fig.18). Vs4910 Issue:3 (sP) - 08/07/15 © Jack sealey Limited Original Language Version...
  • Page 6 NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. IMPORTANT: no liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sole UK Distributor, Sealey Group, www.sealey.co.uk 01284 757500 Kempson Way, suffolk Business Park, Bury st.