Front Gearcase Installation - Polaris RANGER XP 900 2018-2019 Service Manual

FRONT GEARCASE INSTALLATION

1. Install the gearcase between the left-hand upper and
lower control arms into the frame.
2. Install the vent line on the gearcase and ensure it's
routed properly.
3. Install the left front lower control arm grease zerk
fitting.
4. Install the propshaft onto the front gearcase.
5. Install new gearcase mounting bolts (A) and torque
to specification.
TORQUE
Front Gearcase Mounting Bolts:
30 lb-ft (41 Nm)
6. Drive a new roll pin into the front propshaft yoke.
7. Install the drive shafts into the front gearcase. Refer
to "Front Gearcase
procedure.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
Installation"page 7.23
8. Connect the AWD harness and tie the harness to the
brake lines with a plastic tie strap.
9. Add the proper lubricant to the front gearcase. Check
drain plug for proper torque. Refer to Chapter 2 for
fluid fill and change information.
FINAL DRIVE
7
7.23