Front Gearcase Installation - Polaris GENERAL 2016 Service Manual

FRONT GEARCASE INSTALLATION

1. Install the gearcase back into the vehicle through the
LH wheel well area, above the upper A-arm.
2. Lubricate the front gearcase splines with Anti-Seize.
3. Install the fasteners that secure the front gearcase
to the frame and torque to specification.
TORQUE
Front Gearcase Mounting Bolts:
33 lb-ft (45 Nm)
4. Install the vent line.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
5. Connect the AWD wire harness.
6. Slide the propshaft assembly forward to engage the
front propshaft into the gearcase input shaft. Use a
NEW spring pin.
q
7. Install two 15mm fasteners
bearing assembly.
Propshaft Support Bearing:
33 lb-ft (45 Nm)
FINAL DRIVE
w
securing support
TORQUE
7.55
7