Toshiba TOSDIC-CIE DS Function Manual
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Toshiba TOSDIC-CIE DS Function Manual

Toshiba TOSDIC-CIE DS Function Manual

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Toshiba Integrated Control System
OIS-DS/SMART System
Function Manual
6F8C1001

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Summary of Contents for Toshiba TOSDIC-CIE DS

  • Page 1 Toshiba Integrated Control System OIS-DS/SMART System Function Manual 6F8C1001...
  • Page 2 Edition 25 May, 2018 The contents of this manual may be revised without notice.  Copy right 2018 TOSHIBA INFRASTRUCTURE SYSTEMS & SOLUTIONS Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
  • Page 3 Also back up your data regularly to minimize the possible damage by loss of data as a result of such event. Confirmation of product safety label Confirm that product safety labes are put on the front panel of the power supply module. If the lavel is lost or soiled, inform TOSHIBA Corporation.
  • Page 4 Safety 1. Safety Precautions for Installation WARNING Grounding required: To avoid the risk of electric shock or fire, be sure to ground the equipment. CAUTION Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: Location with considerable dust ...
  • Page 5 Safety 2. Safety Precautions for Inspection and Maintenance WARNING Turn off power: Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may result in electric shock or equipment fault. Make sure that power is off: Always check and make sure that the external power is turned off before installing or removing modules.
  • Page 6 Turn off power in the event of a problem: If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat may result in fire.
  • Page 7 Safety CAUTION Do not touch components: Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static electricity may damage IC's or LSI's and cause equipment to fail. Also the pointed end of component lead may hurt your body.
  • Page 8 Operation control systems of cargo collection and delivery transport systems and aviation control  systems. (Note 3) Special considerations are the construction of a safety system to incorporate foolproof, fail-safe, redundancy and other designs after fully consulting a TOSHIBA engineer.
  • Page 9 Safety Non-Liability Clauses  Toshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by use under abnormal conditions such as an accident, intention, error or abuse by the user.  Toshiba will not be responsible for incidental damage due to the use of or inability to use this product, including losses of business profits, suspension of business and mutilation or erasure of stored data.
  • Page 10 Safety viii...

  • Page 11: Introduction

    Introduction Introduction This manual describes the function outline, the basic specifications, the software package configurations, and the operating conditions of OIS-DS/SMART. Related Manuals There are the following related manuals for OIS-DS/SMART. Installation of OIS-DS/SMART OIS-DS53,63,SMART Windows 7 Installation Manual 6F8C1442 OIS-DS53,63,SMART Windows 10 Installation Manual 6F8C1636 The contents of a display and the operation method of an OIS screen...
  • Page 12 Reports you should read to understand the text. ---> Indicates references in this manual or other manuals. TOSDIC-CIE is the registered trademark of Toshiba Corporation. Ethernet is the registered trademark of Xerox Corporation. Microsoft and Windows are the registered trademarks of U.S. Microsoft Corporation in the U.S., and other countries.

  • Page 13: Table Of Contents

    Contents Contents Safety Precautions Introduction 1. Outline ····················································································· 1 System Configuration ···················································································· 1 Redundant configuration and network connection ················································ 2 2. Function Outline ········································································ 5 Control of the “Tag Data” ················································································ 5 Process Tags ··························································································· 5 Tag Patterns ····························································································· 5 System Tags ····························································································...
  • Page 14 Contents 4. Software Package Configuration ················································· 37 5. Operating Conditions ································································· 39 Software ····································································································· 39 Hardware ··································································································· 39 Appendix 1. Alarm Confirmation Method ············································· 41...

  • Page 15: Outline

    1. Outline 1. Outline TOSDIC-CIE DS is an integrated production system, which enforces the control and monitor of the process, that is being controlled in Information LAN and Control LAN. The following is possible with OIS by one unit. System Configuration OIS-DS/SMART is composed of the following 3 function.

  • Page 16: Redundant Configuration And Network Connection

    1. Outline Redundant configuration and network connection OIS-DS/SMART can build the redundant system. SVR function and PLCS function become a stand-by redundant type,when this is the redundancy. Maximum 8 OIS functions can be used in the system. LAN for redundancy/ LAN for Information OIS-DS/SMART Redundant configuration OIS function...
  • Page 17 1. Outline There are five kinds of the following Ethernet to use. LAN A for controllers LAN B for controllers LAN for Information LAN for PLC connection LAN for redundancy These Ethernet can be used in common. Table 1.3 Combination of Ethernet that can be share LAN A for LAN B for LAN for PLC...
  • Page 18 1. Outline...

  • Page 19: Function Outline

    2. Function Outline 2. Function Outline Control of the “Tag Data” OIS-DS/SMART manages the process data and the data to monitor the system as the “Tag data”. Tag data are indicated with “Tag No.” and “Atom”. For example, it is shown as follows. IC01603.PV Atom Tag No.

  • Page 20: System Tags

    2. Function Outline System Tags System tags monitor the system. Each station on the network manages its system tags. OIS-DS/SMART reports the change of the state for managing alarms or supporting the access to the system. SVR Tags OIS parameters, process tags, and guidance of SVR function are called "SVR Tags". In OIS-DS/SMART, process tags are displayed by tag patterns.

  • Page 21: Monitoring The Process

    2. Function Outline Monitoring the process Process alarm notification OIS-DS/SMART notifies process alarms by the following functions. Alarm Summary External Alarm Buzzer Contents of process alarm notice are indicated in Figure 2.2. Alarm Occurrence ALM Button of Alarm Summary Graphic Toolbar Tag Group Auto Display...

  • Page 22: Alarm Confirmation Method And Alarm Priority

    2. Function Outline Alarm confirmation method and alarm priority When an abnormality occurs in the process, a process alarm will be reported to OIS function. This alarm is made based on the alarm grade. The display style of a process alarm depends on an “Alarm confirmation method”. “Alarm confirmation method”...

  • Page 23: Screen For Monitoring Process

    2. Function Outline Alarm monitor command controls the issue of the process alarm. Alarm monitor command can be specified in every next item. Individual alarms of a process tag Tag No. of a process tag Alarm monitoring group of the process alarm can be divided by the designation of the signal category.
  • Page 24 2. Function Outline Figure 2.4. Tag Group Display Figure 2.5. Point Display Screen...
  • Page 25 2. Function Outline Figure 2.6. Tag Search Screen Figure 2.7. Graphic Screen...

  • Page 26: Monitoring System

    2. Function Outline Monitoring System The OIS-DS/SMART reports the state of the system by displaying alarms and outputting buzzer. System alarm notification Figure 2.8 indicates the system alarm notification flow where a system alarm occured. System Alarm Generated Alarm display System status Station status through SYSTEM...

  • Page 27: Screen For Monitoring System

    2. Function Outline Screen for Monitoring System The screens to monitor the system are the System Status display, Station Status display and I/O Status display screens. The system status display screen, Sation status display screen and I/O status display screen are available to monitor the system operation.

  • Page 28: Monitoring Guidance

    2. Function Outline Monitoring Guidance The OIS-DS/SVR-DS monitor the guidance through guidance display, buzzer output. The OIS-DS displays guidance and outputs a buzzer tone. Guidance Notification Figure 2.12 indicates the guidance alarm notification flow where a guidance occured. Guidance Arises Guidance Graphic screen Display through...

  • Page 29: Alarm Confirmation Method And Alarm Priority

    2. Function Outline Alarm confirmation method and alarm priority When an event conditions set up in guidance , a guidance will be reported to OIS function. The guidance will be indicated on the screen and buttons depending on the guidance grade. The display style of the guidance depends on an “Alarm confirmation method”.
  • Page 30 2. Function Outline Guidance Grades There are four kinds of “Message”, “Minor ALM”, “Medium ALM”, and “Major ALM” for the alarm grade. Alarm grade can be registered independently in all the alarms which a tag has. Alarm priority depends on the alarm grade and the confirmation status of the alarm. Table2.4 Guidance Display Priority Confirmed/Unconfirmed Alarm grade...

  • Page 31: Alarm Monitoring Groups

    2. Function Outline Alarm Monitoring Groups Signal category and alarm monitoring groups Signal category is equivalent in one plant. One of signal categories is specified in the process tag. The monitoring ON/OFF is set in the alarm monitoring group for a signal category. This must depend on the state of operation of the system.

  • Page 32: Operation Mode

    2. Function Outline Guidance and system alarm are the targets of the monitoring group, too. Signal category is established in the guidance as well as the process tag. Monitoring ON/OFF is set in the alarm monitoring group for the station unit, also. The following items are set in the alarm monitoring groups: ...
  • Page 33 2. Function Outline The following items are registered into the user group for the user name. Alarm Monitoring Group : Alarm monitoring groups are assigned to users. Operation Mode : The default operation modes assigned to users. Maximum Operation Mode : The highest operation mode in security assigned to users.
  • Page 34 2. Function Outline INSTRUCTION: Since priority is given to the operation mode key of a keyboard when operator’s keyboard with eight loops is used, it is disabled to change the Operation mode on the OIS window.

  • Page 35: Functions Of Ois

    2. Function Outline Functions of OIS The configuration of the OIS function is shown in Figure 2.15. (1) Screen Management Screen Startup Menu/History Screen Saver (2) Auto Display Function System Window Alarm Window Display Auto Display Alarm List Display (3) Process Alarm Monitoring Group Display Point Display Tag List/Search...
  • Page 36 2. Function Outline (9) Graphic Function Graphic Screen Display Graphic Editor (10) Report Function Report Data Display/Printing (Optional) Report Maintenance Figure 2.15. Configuration of OIS Function The screens such as monitoring functions and the graphic screen are displayed as child screens (operator window) of the OIS window The operator window is the window that a standard screen is displayed.
  • Page 37 2. Function Outline Title Bar Tool Bar Display Area Panning Operation Scroll Bar Figure 2.17. Operator Window...

  • Page 38: Functions Of Svr

    2. Function Outline Functions of SVR The configuration of the SVR function is shown in Figure 2.18. (1) Database Functions Historical Database Report Database History Save (2) Tag Functions OIS Parameters Guidance (3) Monitoring Functions Event Conditions External Alarm Output Message Printing (4) Redundancy Control (5)Station Timer...
  • Page 39 2. Function Outline (2) Tag Functions OIS Parameters A parameter is managed as a tag. A message and disk can be output when the data of a parameter tag is changed. Guidance When SVR function receives a message of an event change, it sends a guidance occurrence/recovery message.

  • Page 40: Functions Of Plcs

    2. Function Outline Functions of PLCS The system of the PLCS function is shown in Figure 2.19. (1)PLC server functions PLC Data Collection PLC Data Writing PLC Data Linearizing Conversion (2)Tag Management The Notice of State Change The Tag Access Response from an OIS/SVR Function (3)L1 server functions L1/LC531 Tag Data Access...
  • Page 41 2. Function Outline The PLCS function is located between the OIS/SVR functions and PLC (sequencer) and has a role of tagging data of consecutive areas of the PLC. This allows the OIS/SVR functions to perform data access (read/write) without being aware of the PLC (sequencer). The typical relation between PLCS function and the OIS/SVR function is shown in Figure 2.20.
  • Page 42 2. Function Outline Unlike the PLC, there is a tag management function in the integrated controller L1/LC53*. #PV:128, #LP:8, #PB:32) (LC53* #PV:4 , #LP:8, #PB:32) OIS-DS/SMART OIS function Tag grouping display PLC connection function PLCS L1/LC531 tag management function Engineering Link tag No alarm management Tool...

  • Page 43: Basic Specification

    3. Basic Specification 3. Basic Specification Functions of OIS The function of the OIS is registered with the OIS-DS engineering tool. The basic specification of OIS is shown in Table 3.1. Table 3.1. Basic Specification of OIS functions Item Specifications Display (1280 ×...
  • Page 44 3. Basic Specification Real time Trend Screen 8 pens/group 128 groups Tag Grouping 4,8 or 16 tags/group 2560 groups/system Graphic Screen 4096 screens/system Buzzer Output 7 types 5 types...

  • Page 45: Functions Of Svr

    3. Basic Specification Functions of SVR The SVR function is registered with the OIS-DS engineering tool together with the OIS function. The basic specification of the SVR is shown in Table 3.2. Table 3.2. Basic Specification of SVR Item Specifications Historical/Report Tag Mark 1250 points Record cycle : 1 minute - 1 day...

  • Page 46: Functions Of Plcs

    3. Basic Specification Functions of PLCS The functions of PLCS is registered with the PLCS server engineering tool. Table 3.3 shows the basic specification of tags supported by the PLC server. Table 3.3. Basic specifications of PLC Item Specifications Tag Count Digital : 4096 tags/second Analog : 200 tags/second - 1024 tags/5 seconds Total 4096 tags However, Max.990 tags/PLC(when 1 tag is counted as 1 word)

  • Page 47: Connection Plc Specification

    3. Basic Specification Connection PLC Specification Table 3.4 - 3.9 shows the connection PLC Specification supported by the function of PLC. Table 3.4. Toshiba Integrated Controller L1 *1) Item Specifications Supported Model Integrated Controller L1(model1000, EN531T) Communication System pcmp Collection (input) Data...
  • Page 48 3. Basic Specification Table 3.7. Unified Controller nv series type1 light Item Specifications Supported Model Unified Controller nv series type1 light Single:PUM11/12/14(Single.), PUM12/14 and EN651A *1) Duplex:PUM14(Duplex) , PUM14(Duplex) and EN651A *2) Communication System pcmp Collection (input) Data Max.960 words (use of D register) It sets up by PLC configuration registration of an PLCS engineering tool.
  • Page 49 3. Basic Specification Table 3.9. MODBUS/TCP Server Connection Item Specifications Supported Model PLC for MODBUS/TCP Server Communication System MODBUS/TCP protocol Default port : 502 Port No. can be changed in ‘MODBUS/TCP Server Config.’ of PLCS engineering tool. Collection (input) Data Max.990 words (use Coils, Input Discrete, Holding Registers and/or Input Registers) Top of Input Registers : DW00000 (fixed)
  • Page 50 3. Basic Specification INSTRUCTION: When you use it in a local server, or an inplock server (The OPC server is mounted in OIS-DS/SMART), please check to users that operation of the OPC server does not affect the system. Please be careful that the rate of CPU use does not exceed 50 % normally.

  • Page 51: Software Package Configuration

    4. Software Package Configuration 4. Software Package Configuration The software package configuration of the OIS-DS/SMART is shown in Table 4.1- 4.3. Table 4.1 Software Package Configuration for main units Name Type Standard/Option OIS Window ECHIWDDD Service Control ECHISCDD Standard Graphic Models ECHIGMDD Sentinel Driver ECHISDDB...
  • Page 52 4. Software Package Configuration...

  • Page 53: Operating Conditions

    COM1(8 loop operators keybord) Printer Use the recommended printer for TOSDIC-CIE DS When using a PC for OIS-DS/SMART, there is an item which cannot be used compared with the standard version (Industrial PC). The items and the restrictions are shown in Table 5.1.
  • Page 54 5. Operating Conditions...

  • Page 55: Appendix 1. Alarm Confirmation Method

    Appendix. 1 Alarm Confirmation Method Appendix 1. Alarm Confirmation Method (1) Type A This type requires the display return operation. When a Alarm Status is recovered and you perform a confirmation operation, blinking stops. The alarm remains displayed until you perform the light off operation.
  • Page 56 Appendix. 1 Alarm Confirmation Method (2) Type B This type displays alarms that correspond to process states. When a Alarm Status is recovered, the unconfirmed alarm remains until you perform the confirmation operation. Alarm Status :Confirmation Operation Current Status Flicker Status :Occurred Message Confirm Button :Recovery Message...
  • Page 57 Appendix 1 Alarm Confirmation Method (3) Type C In this type, Alarm Status changes cause alarms. The system goes into the unconfirmed alarm state when an alarm occurs, and unconfirmed normal state when the alarm is recovered. Alarm is blinking and buzzer is output,when Alarm Status is tured off. :Confirmation Operation Alarm Status :Occurred Message...
  • Page 58 Appendix. 1 Alarm Confirmation Method...
  • Page 60 Industrial Systems Division 72-34, Horikawa-Cho, Saiwai-Ku, Kawasaki 212-8585, Japan...

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