Page 1 Toshiba Integrated Control System Intelligent PI/O Instruction Manual 6F8C0779...
Page 2 5th Edition February, 2017 The contents of this manual may be revised without notice.  Copyright 1998-2017 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
Page 3: Safety Precautions
Safety Precautions Safety Precautions The instruction manual and the labels affixed to the products or equipment give important information for using products safely. It helps prevent damage to properties and hazard to people who use them or work with them. Make yourself familiar with the signal words and signs in this page, then read the safety precautions that follow and always follow the instructions to avoid hazards.
Page 4 Safety Precautions 1. Safety Precautions for Installation WARNING Grounding required: To avoid the risk of electric shock or fire, be sure to ground the equipment. CAUTION Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: ...
Page 5 Safety Precautions 2. Safety Precautions for Inspection and Maintenance WARNING Turn off power: Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may result in electric shock or equipment fault. Make sure that power is off: Always check and make sure that the external power is turned off before installing or removing modules.
Page 6 Turn off power in the event of a problem: If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat may result in fire.
Page 7 Safety Precautions Handle cords and cables properly: Do not force to pull, twist or bend cords and cables of power supply. Otherwise cables may break or become hot. Be careful of operations when the system is running: Do not change function settings of switches on modules while the equipment is running. Otherwise equipment may malfunction or fail.
Page 8 Safety Precautions Application Restriction  This product is not meant for use in systems which include (note 1) equipment that directly affects human life. Therefore it is not meant to be used for that purpose.  If this product is to be used for systems including (note 2) equipment that is a part of peoples safety, and has a great affect on the functional support of the public, please consult with our sales counter, since (note 3) special consideration is needed concerning the system application, maintenance, and control.
Page 9: Introduction
Introduction Introduction Toshiba integrated control system "TOSDIC-CIE DS1" is a integrated control system with the new concept to meet the open technology age. An easy-to-use open system is realized by adopting the standard multi-vendor network and the package software of simple engineering in addition to the control and computer technologies fostered over long years.
Page 10 Introduction viii...
Page 11: Table Of Contents
Contents Contents Safety Precautions Introduction 1. System Configuration PI/O System Configuration Standard System Expansion Configuration Dual System Expansion Configuration 2. Installation and Wiring Precautions in Installation The Installation Environment Ventilation Precautions in Mounting and Wiring Serial Bus Cable Wiring Grounding Mounting Preparation for Terminal Block Unit Mounting Address Settings...
Page 12 Contents Terminal Block Unit Terminal Block Unit UTBA1 Terminal Block Unit UTBA2 Terminal Block Unit UTBA3 Terminal Block Unit UTBA6 Terminal Block Unit UTBA61 Terminal Block Unit UTBD1 Relay Connection Unit UTRC1 I/O base unit I/O base unit UABU1 I/O base unit UABU3 I/O base unit UDBU1 I/O base unit UITU5 PI/O Modules and Option Boards...
Page 13 Contents 4. Troubleshooting 5. Maintenance and Inspection Daily inspection Priodical inspection Maintenace Parts Appendix 1 Specifications Appendix 2 External Dimensions Communication Base Unit Terminal Block Unit Relay Connection Unit Module Option Board...
Page 14 Contents...
Page 15: System Configuration
1. System Configuration 1. System Configuration This serial PI/O system consisting of intelligent PI/Os (referred to hereafter as the intelligent PI/O system) consists of a terminal block unit that is mounted on a DIN rail and PI/O modules that are mounted on this unit, providing a space saving chassis-less system. On-line attachment and removal that is essential for continuously operating instrumentation control and dual bus signals provide high reliability, and at the same time the system has intelligent functions for response to a variety of signals from the work site so that it can be used in...
Page 16: Pi/O System Configuration
1. System Configuration PI/O System Configuration The intelligent PI/O system consists of the communication base unit and the terminal block units shown in Figure 1.1. A communication module is mounted on the communication base unit, and intelligent PI/O modules on the terminal block units. Figure 1.1 Intelligent PI/O system configuration...
Page 17: Standard System Expansion Configuration
1. System Configuration Standard System Expansion Configuration As shown in Figure 1.2, the standard intelligent PI/O system consists of communication base units connected or I/O base units connected with interconnectors to an PCS-DS serial bus, and terminal block units connected to the communication base units via an I/O bus cable. From the point of view of hardware the following is the composition of the maximum possible system.
Page 18 1. System Configuration With termination resistors Control station PCS-DS Serial bus cables With termination resistors Communication base unit Maximum 15 2 SBIF1s are mounted. I/O bus; power supply capacity within 2.2 A PI/O modules (maximum 14) I/O bus cable Termination connector (Note) The serial bus, I/O bus and communication modules are all dual.
Page 19: Dual System Expansion Configuration
1. System Configuration Dual System Expansion Configuration As shown in Figure 1.3, the control station and communication module are both dual systems. The maximum system expansion is the same as that for the standard system. With termination resistors Dual control station PCS-DS Serial bus cables With termination resistors Communication...
Page 20 1. System Configuration...
Page 21: Installation And Wiring
2. Installation and Wiring 2. Installation and Wiring In this chapter installation and wiring of the intelligent PI/O system will be explained. This system has superior ability to withstand the environment, but to increase the system reliability and obtain the most from the system's capabilities, always read and observe the following precautions before installing the system.
Page 22: Ventilation
2. Installation and Wiring  A location with a large amount of dust, salt or iron filings.  A location exposed to direct sunlight. When installed inside a cabinet When the system is installed inside a cabinet, observe the following precautions. ...
Page 23 2. Installation and Wiring  Keep away from high voltage lines and power lines.  Considering ease of maintenance and safety of operation, keep away from high voltage devices and power lines, or, if this is impossible, separate the system from these other devices, for example by an iron plate.
Page 24 2. Installation and Wiring  When mounting the DIN rail of the I/O base unit, make sure to meet the following conditions in view of base unit mounting/demounting and strength. g(>35mm) g ( ＞35mm) Note 1: Recommended DIN rails are 15 mm in their mounting face height and madeof steel.
Page 25: Serial Bus Cable Wiring
2. Installation and Wiring Serial Bus Cable Wiring The signals passing through the serial bus cable (twisted pair cable with shield) are low voltage type. The desirable order of priority of wiring routes is given below. Use the exclusive serial bus route (1) as much as possible.
Page 26 2. Installation and Wiring Serial bus cable spare cable wiring Since the serial bus is dual (standard), 2 serial bus cables are used, for the phase A and the phase B. Have spare cables on hand so that if a cable is damaged (for example if a wire is cut) in an accident, it can be repaired immediately.
Page 27: Grounding
2. Installation and Wiring Table 2.2 Recommended minimum separation distance Induction source Minimum parallel wire separation distance current/voltage up to 100 A 100 A or less 50 A or less 10 A or less up to 440 V 2000 2000 2000 2000 440 V or less...
Page 28: Mounting
2. Installation and Wiring Mounting Here the intelligent PI/O mounting procedure to construct the intelligent PI/O system will be explained. Preparation for Terminal Block Unit Mounting The accessories provided for the terminal block unit include an option board, a short bar and a name label.
Page 29: Address Settings
2. Installation and Wiring Address Settings I/O addresses are set in the communication base units and the PI/O modules. On the communication base units, the unit address setting switch sets the unit numbers 1 to F (decimal 1 to 15). On the PI/O modules, the module address setting switch sets the module numbers 1 to E (decimal 1 to 14).
Page 30: Communication Base Unit, Terminal Block Unit And I/O Base Unit Mounting
2. Installation and Wiring Communication Base Unit, Terminal Block Unit and I/O base unit Mounting Mount the communication base units and the terminal block units on the DIN rail according to the following procedure. 1) Completely loosen the communication base unit or terminal block unit DIN rail tightening screw.
Page 31 2. Installation and Wiring The following is the procedure for removing the communication base unit or the terminal block unit. 1) Completely loosen the communication base unit or terminal block unit. 2) Push the DIN rail holder on the right side of the communication base unit or the terminal block unit to the right, then pull the communication base unit or terminal block unit forward a bit.
Page 32 2. Installation and Wiring The I/O base unit is mounted on the DIN rail in the following sequence. 1) Lift the bottom of the communication base unit or the I/O base unit and then, while applying the upper part of the DIN rail to the DIN rail mounting groove, move it downwards so that the upper end of the DIN rail engages the DIN rail.
Page 33: Terminal Block Attachment And Removal
2. Installation and Wiring Terminal Block Attachment and Removal Remove a terminal block from or attach it to a communication base unit or terminal block unit according to the following procedure. Communication base unit To remove a terminal block, open the terminal block cover, then loosen the 2 screws that hold the terminal block in place.
Page 34 2. Installation and Wiring Terminal block unit To remove a terminal block, remove the terminal block cover, then loosen the 2 screws that hold the terminal block in place, turning them alternately 2 or 3 turns at a time. When this is repeated, the force of the screws will pull the terminal block loose (Figure 2.10).
Page 35: Wiring And Connections
2. Installation and Wiring Wiring and Connections Here the procedure for connecting cables and external wires to the communication base units and the terminal block units is explained. Communication Base Unit Wiring and Connections Wiring and connections to the communication base units are performed according to the following procedure.
Page 36 2. Installation and Wiring Serial bus cable wiring Wire the serial bus cable to the terminals on terminal blocks 1) to 6) of the communication base units. Connect termination resistors between terminals 1) and 3) and between terminals 2) and 4) of the last stage communication base unit.
Page 37: Terminal Block Unit Wiring And Connections
2. Installation and Wiring Terminal Block Unit Wiring and Connections Connect the I/O bus cable and external wires to the terminal block unit. NOTICE:  Be careful of attaching or removing a terminal block. If the terminal block is removed with the external wiring connected, a conductor will be ...
Page 38: External Wire Connection
2. Installation and Wiring External wire connection Connect external wires to the external wire terminal block from the left side of the terminal block unit. Module Mounting Before mounting the PI/O modules and the communication modules, check the module model names and settings.
Page 39 2. Installation and Wiring Mounting the module. Mount the module according to the following procedure (Figure 2.15). 1. Push the module in until the claw on the bottom of it engages the guide at the rear of the terminal block unit, I/O base unit or communication unit 1). 2.
Page 40 2. Installation and Wiring...
Page 41: System Configuration Unit And Module
3. System Configuration Unit and Module 3. System Configuration Unit and Module The intelligent PI/O system includes communication section components, terminal block units, PI/O modules, option boards and PI/O accessories. In this chapter, first we give an outline of the intelligent PI/O system, then explain the component units in detail.
Page 42 3. System Configuration Unit and Module 2) Communication module (SBIF1/ SBIF2) This is the interface between the serial bus and the I/O bus. In the case of a single configuration, this is mounted in the left-side slot. The communication modules can be dual, in which case 2 are mounted.
Page 43: Communication Base Unit Uscb1/ Uscb2
3. System Configuration Unit and Module Communication Base Unit USCB1 USCB1 specifications Item Specification Model name USBC1 Form of attachment Exclusively for mounting on DIN rail (fixed in place with M4 screws) Matching module Up to 2 SBIF1 modules; in single system mounted on left (P) side. Number connected to main unit Up to 15 can be connected to the serial bus (when SBIF1/SBIF2 module is used).
Page 44 3. System Configuration Unit and Module USCB1 front panel Serial bus terminal block Position where SBIF1 is mounted (P) Position where additionally SBIF1 side in case of single system is mounted (S) side in case of dual system DIN rail tightening screw (M4) SBIF SBIF I/O base unit interconnector...
Page 45 3. System Configuration Unit and Module USCB1/ USCB2 terminal block (TB1) 10 12 Terminal Signal name (when used as relay unit) Signal name (when used as terminal unit) LINE-A1 phase A (+) jumper LINE-A1 phase A (+) Termination resistor LINE-B1 phase B (+) jumper LINE-B1 phase B (+) Termination resistor LINE-A2 phase A (-) jumper...
Page 46: Communication Module Sbif1
3. System Configuration Unit and Module Communication Module SBIF1 SBIF1 specifications Item Specification Model name SBIF1 Matching base unit Communication base unit USCB1; mounted on left (P) side in a single system. Dual Possible (mount 2 on communication base unit USCB1) Serial bus specifications According to Serial bus specifications I/O bus specifications...
Page 47: High-Speed Communication Module Sbif2
Temination resistors Phase A Phase B Module connector Dual I/O bus SBIF2 module front panel RUN indicator: TOSHIBA Lights up during normal operation. SBIF2 SERIAL BUS I/F Alarm indicator: Lights up in an abnormal operation. STAND-BY indicator: Lights up during dual stand-by action.
Page 48: Serial Bus Cable Zcs007A***1
3. System Configuration Unit and Module Serial Bus Cable ZCS007A***1 Shape of serial bus cable Shield wire Shield wire Cable length Method of specifying cable length The cable length (up to 30 m) is specified as follows. ZCS004A 501 1 Code indicating type of serial bus cable Cable length ...
Page 49: I/O Bus Cable Zcs005A***1/Zcs006A***1/Zcs008A***1
3. System Configuration Unit and Module I/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1 Shape of I/O bus cable ZCS005A***1 This cable is used for connecting the terminal block unit. The ZCS005A0701 (length 7 cm) is a standard accessory for the terminal block unit. Cable length Shape of bus cable ZCS006A***1 This cable is used only to extend the length between units.
Page 50 3. System Configuration Unit and Module Method of specifying cable length The cable length is specified as follows. ZCS005A 070 1 ZCS006A 070 1 ZCS008A 501 1 Code indicating type I/O bus cable Cable length  07 1  7 cm ** n cm ...
Page 51: Terminal Block Unit
3. System Configuration Unit and Module Terminal Block Unit The types of terminal block unit are listed in Table 3.1. Table 3.1 Terminal block units Model name Application Matching modules UTBA1 For 8-point analog/4-point pulse SAI01, SAI06*, STC01, SAO01, SAO06*, input/output use SPI01, SPI06*, SPO01 UTBA2...
Page 52: Terminal Block Unit Utba1
3. System Configuration Unit and Module Terminal Block Unit UTBA1 UTBA1 specifications Item Specification Model name UTBA1 Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screws) Number of modules that can be mounted Up to 2 PI/O modules Compatible modules SAI01, SAI06*, STC01, SAO01, SAO06*, SPI01, SPI06*, SPO01...
Page 53 3. System Configuration Unit and Module UTBA1 front panel...
Page 54 3. System Configuration Unit and Module UTBA1 terminal block (TB1, RB2) signal table PI/O module SAI01/SAI06 STC01 SAO01 SPI01/SAI06 SPO01 FG (0) AI1 (+) TC1 (+) AO1 (+) PI1 (+) PO1OP AI1 (-) TC1 (-) AO1 (-) PI1 (-) PO1CL AI2 (+) TC2 (+) AO2 (+)
Page 55: Terminal Block Unit Utba2
3. System Configuration Unit and Module Terminal Block Unit UTBA2 UTBA2 specifications Item Specification Model name UTBA2 Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place by M4 screws) Number of modules that can be mounted Up to 2 PI/O modules Compatible modules SAI02, SAI03, SRT01, SAO02...
Page 56 3. System Configuration Unit and Module UTBA2 front panel...
Page 57 3. System Configuration Unit and Module UTBA2 terminal block (TB1, TB2) signal table PI/O module SAI02 SAI03 SRT01 SAO02 FG (0) AI1 (+) AI1 (+) RTD1 (A) AO1 (+) AI1 (-) AI1 (-) RTD1 (B) AO1 (-) RTD1 (b) Shield 1 Shield 1 Shield 1 Shield 1...
Page 58: Terminal Block Unit Utba3
3. System Configuration Unit and Module Terminal Block Unit UTBA3 UTBA3 specifications Item Specification Model name UTBA3 Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place with M4 screws) Number of modules that can be mounted Up to 2 PI/O modules Compatible modules Exclusively for use with SAI01 (upper level) and SDA01...
Page 59 3. System Configuration Unit and Module UTBA3 front panel...
Page 60 3. System Configuration Unit and Module UTBA3 terminal block (TB1, TB2) signal table SAI01 module side SAI01 module side FG (0) FG (0) AI1 (+) AI5 (+) AI1 (-) AI5 (-) Shield 1 Shield 5 AI2 (+) AI6 (+) AI2 (-) AI6 (-) Shield 2 Shield 6...
Page 61: Terminal Block Unit Utba6
3. System Configuration Unit and Module Terminal Block Unit UTBA6 UTBA6 unit specifications Item Specification Model name UTBA6 Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screw) Number of modules that can be Up to 2 PI/O modules mounted Compatible modules...
Page 62 3. System Configuration Unit and Module UTBA6 unit front panel (Note 1) The upper and lower I/O bus connectors form a are connected internally.
Page 63 3. System Configuration Unit and Module UTBA6 terminal block (TB1, TB2) signal table PI/O module PI/O module SAO06 SAO06 SAI06 option SAI06 option board SAI06 option SAI06 option board FDA01 board board FDA01 FIVC21/22 FIVC21/22 FG (0) FG FG (0) FG AI1 (+) AI1 (+) AO1 (+)
Page 64: Terminal Block Unit Utba61
3. System Configuration Unit and Module Terminal Block Unit UTBA61 UTBA61 unit specifications Item Specification Model name UTBA61 Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screw) Number of modules that can be Up to 2 PI/O modules mounted Compatible modules...
Page 65 3. System Configuration Unit and Module UTBA61 unit front panel (Note 1) The upper and lower I/O bus connectors form a are connected internally.
Page 66 3. System Configuration Unit and Module UTBA61 terminal block (TB1, TB2) signal table PI/O module PI/O module SAI06 SAI06 SAI06 SAI06 SAO06 SPI06 SAO06 SPI06 option board option board option board option board FIVC21/22 FDA01 FIVC21/22 FDA01 FG (0) FG FG (0) FG AI1 (+) AI1 (+)
Page 67: Terminal Block Unit Utbd1
3. System Configuration Unit and Module Terminal Block Unit UTBD1 UTBD1 specifications Item Specification Model name UTBD1 Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place with M4 screws) Number of modules that can be 1 (mounted on upper side) mounted Compatible modules SDI01, SDO01...
Page 68 3. System Configuration Unit and Module UTBD1 front panel...
Page 69 3. System Configuration Unit and Module UTBD1 terminal block (TB1, TB2) signal table PI/O module PI/O module SDI01 SDO01 SDI01 SDO01 FG(0) FG(0) DI17 DO17 DI18 DO18 DI19 DO19 DI20 DO20 DI21 DO21 DI22 DO22 DI23 DO23 DI24 DO24 DI25 DO25 DI10 DO10...
Page 70: Relay Connection Unit Utrc1
3. System Configuration Unit and Module Relay Connection Unit UTRC1 UTRC1 specifications Item Specification Model name UTRC1 Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place with M4 screws) Number of modules that can Up to 2 PI/O modules be mounted Compatible modules SDI01, SDO01...
Page 71 3. System Configuration Unit and Module UTRC1 front panel...
Page 72 3. System Configuration Unit and Module UTRC1 - Table of signal correspondences between I/O relay terminals SDI01 SDO01 Relay unit terminal Corresponding connectors 0-C0 Upper level PI/O module CN3 1-C1 Lower level PI/O module CN5 2-C2 3-C3 4-C4 5-C5 6-C6 7-C7 8-C8 DI10...
Page 73: I/O Base Unit
3. System Configuration Unit and Module I/O base unit I/O base units are available in three types as shown in Table 3.2. Table 3.2 I/O Base Unit Type Applicable module UABU1 For 8-point analog/ 4-point pulse input/output SAI01､SAI06､SAO01､ SAO06､SPI01､SPI06、 SPO01 UABU3 For 8-point analog/ 4-point pulse input/output SAI06､SAO06､SPI06...
Page 74 3. System Configuration Unit and Module Front Side of UABU1 Unit External line connector PI/O module mounting slot Terminating resistor switch I/O base unit interconnector External line connector DIN rail hold UABU1 Unit Connector (CN1, CN2) Signal Table PI/O module PI/O module SAI01/ SAO01/...
Page 75: I/O Base Unit Uabu3
3. System Configuration Unit and Module I/O base unit UABU3 UABU3 unit specifications Parameter Specification Type UABU3 Mounting type Only for horizontal mounting of DIN rails (fixed with specialized stopper fittings) Number of mounting modules Up to two PI/O modules Applicable modules SAI06, SAO06, SPI06 Module redundancy...
Page 76 3. System Configuration Unit and Module UABU3 Unit Connector (CN1) Signal Table PI/O module SAI06 SAO06 SPI06 EXTP24 EXTP24 EXTN24 EXTN24 AI8( － ) AO8( － ) AI8( ＋ ) AO8( ＋ ) AI7( － ) AO7( － ) AI7( ＋ ) AO7( ＋...
Page 77: I/O Base Unit Udbu1
Number of connector pins: 24 pins (plug) Type: FCN-364P024-AU (Fujitsu Ltd.) Conforming I/O cable connector Type: G79-***C (Omron Corp.)***: 100, 150, 200, 300, 500 (If cables are going to be made by Toshiba, refer to the Omron company's catalog.) Conforming I/O relay terminal OUT: G7TC-OC16...
Page 78 3. System Configuration Unit and Module UDBU1 Unit Connector (CN1, CN2) Signal Table PI/O module PI/O module SDI01 SDO01 SDI01 SDO01 DI01 DO01 DI17 DO17 DI02 DO02 DI18 DO18 DI03 DO03 DI19 DO19 DI04 DO04 DI20 DO20 DI05 DO05 DI21 DO21 DI06 DO06...
Page 79: I/O Base Unit Uitu5
3. System Configuration Unit and Module I/O base unit UITU5 UITU5 unit specifications Parameter Specification Type UITU5 Mounting type Only for horizontal mounting of DIN rails (fixed with specialized stopper fittings) Input/output signal connector Terminal block (M3 screw; 12 pins) For I/O bus connection and system power (24 Vdc) receiving Conforming I/O cable Cross-section 1.5mm...
Page 80 3. System Configuration Unit and Module UDBU1 Unit Terminal Block (TB1) Signal Table Signal name LINE － B1 B system(+) throughout LINE － B2 B system( - ) throughout DC24V(I/O system power i nput) 0V(I/O system power) LINE － A1 A system(+) throughout LINE －...
Page 81: Pi/O Modules And Option Boards
3. System Configuration Unit and Module PI/O Modules and Option Boards The types of PI/O module and option board are shown in Table 3.3. Table 3.3 PI/O modules and option boards Number Model Name Specifications of points SAI01 Analog input module 8 points mV, V input SAI02...
Page 82: Analog Input Module Sai01
3. System Configuration Unit and Module Analog Input Module SAI01 SAI01 module specifications Item Specification Model name SAI01 Number of input points 8 points Input insulation unit 8 points isolated together (input(-) side common) Bipolar:  10 mVdc,  20 mVdc,  50 mVdc,  100 mVdc,  1 Vdc,  5 Vdc Input signal level Unipolar: 1-5 Vdc Each point set independently, mix of bipolar and unipolar not allowed.
Page 83 3. System Configuration Unit and Module SAI01 module internal circuitry Signal Status AI1(+) V/F converter isolation indicator/ circuit circuit switch AI1( - ) channel analog Internal multi- plexer circuit Internal power circuit supply AI8(+) Insulated DC/DC Fixed voltage RS-485 RS-485 AI8( - ) corverter power supply...
Page 84 (FIVC11,FIVC12) (TB2) A short bar (FSBR2) is used for shielding. AI5(+) AI5( - ) AI6(+) SAI01 module front panel AI6( - ) TOSHIBA AI7(+) AI01 RUN indicator: UNIVERSAL AI7( - ) Lights up during normal operation. Alarm indicator: AI8(+)
Page 85: Analog Input Module Sai02
3. System Configuration Unit and Module Analog Input Module SAI02 SAI02 module specifications Item Specification Model name SAI02 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc  30 V peak Maximum applied voltage 1 M ...
Page 86 3. System Configuration Unit and Module SAI02 module internal circuitry Status AI1(+) Signal V/F converter indicator/ Filter isolation circuit switch AI1( - ) circuit Internal CPU Insulated DC/ circuit DC converter circuit AI4(+) RS-485 RS-485 AI4( - ) trans- trans- ceiver ceiver Internal...
Page 87 AI2( - ) AI3(+) AI3( - ) AI4(+) AI4( - ) (External sensor) (FIVC21, FIVC22) SAI02 module front panel TOSHIBA AI02 RUN indicator: 1-5V dc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 88: Analog Input Module Sai03
3. System Configuration Unit and Module Analog Input Module SAI03 SAI03 module specifications Item Specification Model name SAI03 Number of input points 4 points (with distributor) Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc Maximum applied voltage ...
Page 89 3. System Configuration Unit and Module SAI03 internal circuitry Status AI1(+) Signal V/F converter indicator/ Filter isolation circuit switch AI1( - ) circuit Insulated DC/ Intemal CPU DC converter circuit circuit AI4(+) AI4( - ) RS-485 RS-485 trans- trans- ceiver ceiver Internal Fixed voltage power...
Page 90 AI3(+) AI3( - ) AI4(+) AI4( - ) 4-20 mAdc 2-wire type sensor (FIVC11, FIVC12) SAI03 front panel TOSHIBA AI03 Sensor power supply switches 1-5V dc DIS (CH1 to CH4) RUN indicator: Lights up during normal operation. Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 91: Analog Input Module Sai06
3. System Configuration Unit and Module Analog Input Module SAI06 Item Specification Model name SAI06 Number of input points 8 points Input insulation unit 8 points are isolated together (input(-) side common) Bipolar:  10 mVdc,  20 mVdc,  50 mVdc,  100 mVdc,  1 Vdc,  5 Vdc* Input signal level Unipolar: 1-5 Vdc* Each point can be set independently.
Page 92 3. System Configuration Unit and Module SAI06 Module Internal Circuit Signal Status AI1(+) V/F converter isolation indicator/ circuit circuit switch AI1( - ) channel analog Internal multi- plexer circuit Internal power circuit supply AI8(+) Insulated DC/DC Fixed voltage RS-485 RS-485 AI8( - ) corverter power supply...
Page 93 FIVC21/22 AI5(+) AI5(+) AI5( - ) AI5( - ) SAI06 module front panel AI6(+) AI6(+) AI6( - ) AI6( - ) TOSHIBA AI7(+) AI7(+) AI06 RUN indicator: UNIVERSAL AI7( - ) AI7( - ) Lights up during normal operation. STAND-BY...
Page 94 3. System Configuration Unit and Module  When mounted on UTBA6 (mounted on FDA01) Upper Lower primary secondary (TB1) SAI06 SAI06 FDA01 250 AI1(+) AI1(+) AI1( - ) AI1( - ) Power supply AI2(+) AI2(+) AI2( - ) AI2( - ) AI3(+) AI3(+) AI3( - )
Page 95 3. System Configuration Unit and Module  When mounted on UTBA3 (TB1) (OP1) SAI06 250 AI1(+) AI1( - ) AI2(+) AI2( - ) AI3(+) AI3( - ) AI4(+) AI4( - ) AI5(+) AI5( - ) AI6(+) AI6( - ) AI7(+) AI7( - ) AI8(+) AI8( - )
Page 96: Analog Input Module Stc01
3. System Configuration Unit and Module Analog Input Module STC01 STC01 module specifications Item Specification Model name STC01 Number of input points 8 points Input insulation unit Each point is isolated separately. Input signal level TC (thermocouple: Types B, R, S, J, K, T, E can each be set independently).
Page 97 3. System Configuration Unit and Module STC01 module internal circuitry Signal Status TC1(+) V/F converter Input isolation indicator/ protec- circuit channel circuit switch tive analog circuit TC1( - ) multi- Internal plexer circuit circuit TC8(+) Internal power supply TC8( - ) Insulated Fixed voltage RS-485...
Page 98 3. System Configuration Unit and Module STC01 module front panel TOSHIBA TC01 RUN indicator: THERMOCOUPLE Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 99: Analog Input Module Srt01
3. System Configuration Unit and Module Analog Input Module SRT01 SRT01 module specifications Item Specification Model name SRT01 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 3-wire type RTD (resistance temperature detector: Pt385, Pt3916 can be set).
Page 100 3. System Configuration Unit and Module SRT01 module internal circuitry Status RT1(A) Insulated DC/ Current output Signal indicator/ DC converter isolation Resistance switch RT1(B) circuit detection circuit Analog V/F converter circuit multiplexer Internal CPU circuit circuit RT1(b) RT4(A) RT4(B) RS-485 RS-485 RT4(b) trans-...
Page 101 RT2(b) RT3(A) RT3(B) RT3(b) RT4(A) RT4(B) RT4(b) 3-wire type RTD SRT01 module front panel TOSHIBA RT01 RUN indicator: Pt385/Pt3916 Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E...
Page 102: Analog Output Module Sao01
3. System Configuration Unit and Module Analog Output Module SAO01 SAO01 module specifications Item Specification Model name SAO01 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc 0-750 ...
Page 103 3. System Configuration Unit and Module SAO01 module internal circuitry Signal Status AO1(+) isolation indicator/ D/A conversion circuit switch circuit with analog lead- back AO1( - ) Internal Internal power CPU circuit supply AO8(+) AO8( - ) Fixed voltage RS-485 RS-485 power supply trans-...
Page 104 AO7(+) AO7( - ) AO8(+) AO8( - ) (External load) ( - ) side internal connections SAO01 module front panel TOSHIBA AO01 RUN indicator: 4-20 mAdc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 105: Analog Output Module Sao02
3. System Configuration Unit and Module Analog Output Module SAO02 SAO02 module specifications Item Specification Model name SAO02 Number of output points 4 points Output isolation unit Each point is isolated separately. Output signal level 4-20 mAdc Load resistance range 0-750 ...
Page 106 3. System Configuration Unit and Module SAO02 module internal circuit Status Signal AO1(+) indicator/ D/A conversion isolation circuit switch circuit with analog lead- Insulated DC/ back DC converter AO1( - ) circuit Internal CPU circuit AO4(+) AO4( - ) RS-485 RS-485 trans- trans-...
Page 107 AO2(+) AO2( - ) AO3(+) AO3( - ) AO4(+) AO4( - ) (External load) SAO02 module front panel TOSHIBA AO02 RUN indicator: 4-20 mAdc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 108: Analog Output Module Sao06
3. System Configuration Unit and Module Analog Output Module SAO06 SAO06 module specifications Item Specification Model name SAO06 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc Load resistance range 0 to 600 ...
Page 109 3. System Configuration Unit and Module SAO06 module internal circuit, and the extent of fault diagnostics Status indicator/ Signal AO1(+) switch D/A conver- isolation sion circuit circuit with analog lead-back Internal AO1( - ) CPU circuit AO8(+) Internal AO8( - ) power supply RS-485 RS-485...
Page 110 ( - ) side internal connections (TB2) AO5(+) AO5(+) AO5( - ) AO5( - ) SAO06 module front panel AO6(+) AO6(+) TOSHIBA AO6( - ) AO6( - ) AO06 RUN indicator: 4-20mAdc Lights up during normal operation. AO7(+) AO7(+) STAND-BY...
Page 111: Digital Iput Mdule Sdi01
3. System Configuration Unit and Module Digital Input Module SDI01 SDI01 module specifications Item Specification Model name SDI01 Number of input points 32 points Input insulation unit The 32 input points are isolated together (one side common). Input signal Non-voltage contact/open collector input Input current 5 mA (external power supply 24 Vdc, contact resistance 0 W) Contact resistance...
Page 112 (TB2) When mounted on lower level: CN5, CN6, connected DI17 DI18 SDI01 module front panel DI19 RUN indicator: DI20 Lights up during normal DI21 TOSHIBA operation. DI22 DI01 Alarm indicator: DIG/TAL IN DI23 Blinks in an abnormal 1/17 9/25 DI24...
Page 113: Digital Output Module Sdo01
3. System Configuration Unit and Module Digital Output Module SDO01 SDO01 module specifications Item Specification Model name SDO01 Number of output points 32 points Output insulation unit The 32 output points are isolated together (one side common). Output signal Open drain output Output current 100 mA (maximum) Voltage drop when output is ON...
Page 114 (TB2) When mounted on lower level: CN5, CN6, connected DO17 SDO01 module front panel DO18 DO19 RUN indicator: DO20 Lights up during normal DI21 TOSHIBA operation. DO22 DO01 Alarm indicator: DIG/TAL OUT DO23 Blinks in an abnormal 1/17 9/25 DO24...
Page 115: Pulse Input Module Spi01
3. System Configuration Unit and Module Pulse Input Module SPI01 SPI01 module specifications Item Specification Model name SPI01 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse point can be set independently Counter 16 bit up counter...
Page 116 3. System Configuration Unit and Module SPI01 module internal circuitry Status PI1(+) Internal CPU indicator/ circuit switch PI1( - ) Trans- former Internal power insula- PI4(+) supply tion PI4( - ) Fixed voltage power circuit supply circuit RS-485 RS-485 External 24 Vdc trans- trans-...
Page 117 3. System Configuration Unit and Module SPI01 module front panel TOSHIBA PI01 RUN indicator: PULSE IN Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 118 3. System Configuration Unit and Module Pulse Input Module SPI012 SPI012 module specifications Item Specification Model name SPI012 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse point can be set independently Counter 16 bit up counter...
Page 119: Pulse Input Module Spi012
3. System Configuration Unit and Module SPI012 module internal circuitry Status PI1(+) Internal CPU indicator/ circuit switch PI1( - ) Trans- former Internal power insula- PI4(+) supply tion PI4( - ) Fixed voltage power circuit supply circuit RS-485 RS-485 External 24 Vdc trans- trans-...
Page 120 3. System Configuration Unit and Module SPI012 module front panel TOSHIBA PI01 AI06 RUN indicator: PULSE IN Lights up during normal operation. STAND-BY Alarm indicator: Blinks in an abnormal operation. STAND-BY indicator: ADDR Lights up during stand-by action . Module address setting switch: Sets address numbers 1 to E(decimal 1 to 14).
Page 121 3. System Configuration Unit and Module Pulse Input Module SPI06 SPI06 module specifications Item Specification Model name SPI06 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse point can be set independently Counter 16 bit up counter...
Page 122: Pulse Input Module Spi06
3. System Configuration Unit and Module SPI06 module internal circuitry and breakdown diagnasis area Status Internal PI1(+) indicator/ CPU circuit switch PI1( - ) Trans- former Countter insula- PI4(+) tion PI4( - ) Internal powe circuit supply External RS-485 RS-485 (24 DCV) Fixed voltage power...
Page 123 3. System Configuration Unit and Module  Diagnostic functions 1) Counter stop diagnostics 2) ROM/RAM check; WDT supervision; and power supply supervision 3) I/O bus transmission diagnostics 4) Duplex switching status diagnostics 5) External power supply voltage drop detection *1 Among pulse inputs, it is possible to detect failures of the insulation and input areas (each CH independent) by comparing the primary and secondary count values when redundant.
Page 124 3. System Configuration Unit and Module SPI06 module external wiring  When mounted on UTBA61 Upper Upper Upper Upper primary secondary primary secondary SPI06 SPI06 SPI06 SPI06 (TB1) (TB1) PI1 (+) PI1 (+) PI1 (+) PI1 (+) PI1 ( - ) PI1 ( - ) PI1 ( - ) PI1 ( - )
Page 125 3. System Configuration Unit and Module SPI06 module front panel TOSHIBA PI06 AI06 RUN indicator: PULSE IN Lights up during normal operation. STAND-BY Alarm indicator: Blinks in an abnormal operation. STAND-BY indicator: ADDR Lights up during stand-by action . Module address setting switch: Sets address numbers 1 to E(decimal 1 to 14).
Page 126 3. System Configuration Unit and Module Pulse Output Module SPO01 SPO01 module specifications Item Specification Model name SPO01 Number of output points 4 points Output insulation unit The 4 points are isolated together Output signal Open collector output Resolution 8 bit Output type Pulse width: Select either 72 or 9 ms (same setting for all points).
Page 127: Pulse Output Module Spo01
3. System Configuration Unit and Module SPO01 module internal circuitry Status PO1OP Pulse output indicator/ circuit switch PO1CL Photo- coupler Intemal CPU insulation Read-back circuit circuit PO4OP Internal power PO4CL supply Fixed voltage RS-485 RS-485 power supply trans- trans- External power circuit ceiver ceiver...
Page 128 3. System Configuration Unit and Module SPO01 module front panel TOSHIBA PO01 RUN indicator: PULSE OUT Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
Page 129 3. System Configuration Unit and Module Distributor Module SDA01 SDA01 module specifications Item Specification Model name SDA01 Sensor power supply output 8 points Insulation None Sensor current limit 21 to 35 mA/point Sensor power supply voltage drop 3.5 V or less with respect to input power supply (when sensor current is 21 mA) Output protection conditions (1) sensor short up to 4 points simultaneously (continuous rating)
Page 130: Distributor Module Sda01
3. System Configuration Unit and Module SDA01 module internal circuitry SDA01 module front panel TOSHIBA DA01 External power DISTRIBUTOR Current POWER supply indicator limiting circuit Status indicator Alarm indicator: Lights up during abnormal operation. External 24 Vdc Alarm power detector...
Page 131 3. System Configuration Unit and Module SDA01 module external wiring  When mounted on UTBA3 (TB1) (OP1) SAI01 250 AI1(+) AI1( - ) AI2(+) AI2( - ) AI3(+) AI3( - ) AI4(+) AI4( - ) AI5(+) AI5( - ) AI6(+) AI6( - ) AI7(+) AI7( - )
Page 132 3. System Configuration Unit and Module Distributor Board FDA01 FDA01 boad specifications Item Specification Model name FDA01 Sensor power supply output 4 points Insulation None Sensor current limit 21 to 35 mA/point Sensor power supply voltage 3.5 V or less with respect to input power supply (when sensor drop current is 21 mA) Output protection conditions...
Page 133: Distributor Board Fda01
3. System Configuration Unit and Module FDA01 board internal circuitry and connection terminals FDA01 (TB1/TB2) SAI06 AI1/5(+) 250 CH1/5 AI1/5( - ) Power supply CH1/5 AI2/6(+) 250 CH2/6 AI2/6( - ) Power supply CH2/6 AI3/7(+) 250 CH3/7 AI3/7( - ) Power supply CH3/7...
Page 134: I/V Conversion Board Fivc11/Fivc12
3. System Configuration Unit and Module I/V Conversion Board FIVC11/FIVC12 FIVC11/FIVC12 board specifications Item Specification Model name FIVC11 FIVC12 Number of I/V converter circuits 8 circuits 8 circuits I/V conversion accuracy Within  0.2% Within  0.2% Temperature coefficient  25 ppm/  C ...
Page 135 3. System Configuration Unit and Module FIVC11/FIVC12 board internal circuitry and connection terminals FIVC11 FIVC12 (TB1/TB2) SAI01 (TB1/TB2) SAI01 AI1(+) AI1(+) 250 250 AI1( - ) AI1( - ) AI2(+) AI2(+) 250 250 AI2( - ) AI2( - ) AI3(+) AI3(+) 250...
Page 136: I/V Conversion Board Fivc21/Fivc22
3. System Configuration Unit and Module I/V Conversion Board FIVC21/FIVC22 FIVC21/FIVC22 board specifications Item Specification Model name FIVC21 FIVC22 Number of I/V converter circuits 4 circuits 4 circuits I/V conversion accuracy Within  0.2% Within  0.2% Temperature coefficient  25 ppm/  C ...
Page 137 3. System Configuration Unit and Module FIVC21/FIVC22 board internal circuitry and connection terminals SAI02 SAI02 FIVC21 FIVC22 (TB1/TB2) SAI03 (TB1/TB2) SAI03 AI1(+) AI1(+) 250 250 AI1( - ) AI1( - ) AI2(+) AI2(+) 250 250 AI2( - ) AI2( - ) AI3(+) AI3(+) 250...
Page 138: Accessories
3. System Configuration Unit and Module Accessories The PI/O accessories listed in Table 3.3 are available. Table 3.3 PI/O accessories and applications Accessory Application Short bar For common wire processing of signal lines connected to terminal block unit, and shield processing. Name label Name labels (various types) specified for PI/O modules mounted on terminal block units...
Page 139: Name Labels
3. System Configuration Unit and Module Name Labels These labels are to be pasted to the part of the terminal block unit to which the PI/O module is mounted. These are convenient for checking when mounting or replacing a module. Label name Printing on label Order unit...
Page 140: Spare Parts
3. System Configuration Unit and Module Spare Parts The following spare parts are available for the units and modules that comprise the system. Name Model Unit order Remarks Blank cover FSCV1 Cover for unused PI/O module mounting location. Option cover FSCV2 Terminal block unit option section Termination connector FSTM1...
Page 141 3. System Configuration Unit and Module Name Model Unit order Remarks Connector protection cover FSCV7 I/O bus interconnector protection cover Stopper fitting BNL6 I/O base unit bracket Figure 3.4 Spare parts (2)
Page 143: Troubleshooting
4. Troubleshooting 4. Troubleshooting When the intelligent PI/O system is actually run, it sometimes does not run as expected. In such a case, before judging that a system breakdown has occurred, perform the checks in Table 4.1 and take the action indicated. Table 4.1 When the system does not operate normally (part 1) Symptom Checks...
Page 144 4. Troubleshooting Table 4.1 When the system does not operate correctly (part 2) Symptom Checks Action An I/O bus error has been Is the I/O bus cable connected Insert the cable connector all the detected. securely? way in, and lock in place. Is the termination connector Connect the termination connector.
Page 145: Maintenance And Inspection
5. Maintenance and Inspection 5. Maintenance and Inspection Daily inspection Check the following items daily while the controller is runnning.. CAUTION When there is any smoke or strage odor ,turn off the power. Otherwise, it may cause a fire or electric shock. NOTICE: ...
Page 146: Priodical Inspection
WARNING Do not modify, repair, disassemble, or adjust the device, module, or board. It may cause an electric shock, fire, injury, or failure. In case of an operation error or failure, contact one of Toshiba's sales representatives. NOTE:  To keep the system normal and avoid unnecessary troubles,perform daily inspections,periodical inspections.
Page 147: Maintenace Parts
5. Maintenance and Inspection Maintenance Parts For early recovery in case of failure, it is recommended preparing at least the following maintenance parts. WARNING Replace fuses with specified items. Using anything other than specified may cause a fire or failure. Table 5.3 Maintenance parts Product name Quantity...
Page 148: Appendix 1 Specifications
Apendix 1 Specifications Apendix 1 Specifications The intelligent PI/O system general specifications, serial bus specifications and I/O bus specifications are given in Tables 1.1 to 1.3, respectively. Appended Table 1.1 Intelligent PI/O system general specifications Item Specification Environment Operation temperature 0 to 55 ...
Page 149 Apendix 1 Specifications Appended Table 1.3 I/O bus specifications Item Specification Transmission path composition Cable connection between terminal block units Number of connected nodes During single Maximum 14 nodes During dualization Maximum 28 nodes (maximum 14 terminal block units) Transmission path length Maximum 5m (including terminal block unit length) Transmission rate SBIF1: 19.2 kbps...
Page 150: Appendix 2 External Dimensions
Apendix 2 External Dimentions Apendix 2 External Dimensions The following are the external dimensions of the units and modules that comprise the intelligent PI/O system. Communication Base Unit Appended Figure 2.1 Communication base unit...
Page 151: Terminal Block Unit
Apendix 2 External Dimentions Terminal Block Unit Appended Figure 2.2 Terminal block unit...
Page 152: Relay Connection Unit
Apendix 2 External Dimentions Relay Connection Unit Appended Figure 2.3 Relay connection unit Module Applicable module model name SBIF1 SBIF2 SAI01 SAI02 SAI03 STC01 SRT01 SAO01 SAO02 SDI01 SDO01 SDA01 SPI01 SPI012 SPO01 SAI06 SAO06 [mm] Appended Figure 2.4 Module...
Page 153: Option Board
Apendix 2 External Dimentions Option Board Applicable option model name FIVC11 FIVC12 FIVC21 FIVC22 [mm] Appended Figure 2.5 Option board Applicable communication base unit model name USCB2 SBIF SBIF [mm] Appended Figure 2.6 Communication base unit USCB2...
Page 154 Apendix 2 External Dimentions Applicable I/O base unit model name UABU1 [mm] Appended Figure 2.7 I/O base unit UABU1 Applicable I/O base unit model name UABU3 [mm] Appended Figure 2.8 I/O base unit UABU3...
Page 155 Apendix 2 External Dimentions Applicable I/O base unit model name UDBU1 [mm] Appended Figure 2.9 I/O base unit UDBU1 Applicable I/O base unit model name UITU5 [mm] Appended Figure 2.10 I/O base unit UITU5...
Page 157 5th Edition December, 2017 The contents of this manual may be revised without notice.  Copyright 1998-2017 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
Page 158 TOSHIBA CORPRATION 72-34, Horikawacho, Saiwai-ku, Kawasaki-shi, Kanagawa, 212-8585, JAPAN...

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