Page 1 ROBOTICS Product manual IRB 1300...
Page 2 Trace back information: Workspace 22A version a22 Checked in 2022-03-21 Skribenta version 5.5.019...
Page 3 Product manual IRB 1300-11/0.9 IRB 1300-10/1.15 IRB 1300-7/1.4 IRB 1300-12/1.4 OmniCore Document ID: 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved. Specifications subject to change without notice.
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Robot cabling and connection points ............3.6.2 Customer connections ................Start of robot in cold environments ..............Test run after installation, maintenance, or repair ............ Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 6 Gearboxes ....................... 5.7.1 Replacing the axis-1 gearbox ..............5.7.2 Replacing the axis-2 gearbox ..............5.7.3 Replacing the axis-3 gearbox ..............5.7.4 Replacing the axis-4 gearbox ..............Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 7 Weight specifications ..................Standard toolkit ....................Special tools ....................Lifting accessories and lifting instructions .............. 10 Spare parts 10.1 Spare part lists and illustrations ................Index Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
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Page 9: Overview Of This Manual
Product manual scope The manual covers all variants and designs of the IRB 1300. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
Page 10 Overview of this manual Continued References Documentation referred to in the manual, is listed in the table below. Document name Document ID Product manual, spare parts - IRB 1300 3HAC070392-001 Product specification - IRB 1300 3HAC070393-001 Circuit diagram - IRB 1300 3HAC068887-003...
Page 11 Added troubleshooting for high motor temperature, see Motor temperature too high on page 745. • Updated information about Gleitmo treated screws, see Screw joints on page 755. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 12: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 13 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 14: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 15: Safety
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
Page 16: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 17: Safety Signals And Symbols
NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 18 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 19: Safety Symbols On Manipulator Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 20 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 21 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 22 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 23 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 24 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 25: Robot Stopping Functions
The selection of the emergency stop category depends on the risk assessment results of the robot. For emergency stop in IRB 1300-12/1.4, a category 1 stop is defined as default. Exceptions are only allowed when there is a technical fault in the system.
Page 26: Safety During Installation And Commissioning
When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 27 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 28: Safety During Operation
Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 30 Operating temperatures are listed in Operating conditions, robot on page See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 31 WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Related information See also the safety information related to installation and operation. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 32: Emergency Release Of The Robot Axes
When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 33: Brake Testing
For robots with the option SafeMove, the Cyclic Brake Check routine is recommended. See the manual for SafeMove in References on page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 34: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
Page 35: Safety During Decommissioning
Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
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Page 37: Technical Data
Force in any direction in the XY plane Force in the Z plane Bending torque in any direction in the XY plane Bending torque in the Z plane Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 38 ±2186 N Force z 428 N±1000 N 1547 N±1000 N Torque xy ±814 Nm ±2392 Nm Torque z ±236 Nm ±583 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 39 The table shows the allowed operating conditions for the robot: Parameter Value Minimum ambient temperature +5°C (41°F) Maximum ambient temperature +45°C (113°F) Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 40 Environmental information The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 41: Dimensions
2 Technical data 2.2 Dimensions 2.2 Dimensions Main dimensions of IRB 1300-11/0.9 240,6 62,5 R101,5 xx1900001331 Description Turning radius: R84 Turning radius: R207 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 42 2 Technical data 2.2 Dimensions Continued Main dimensions of IRB 1300-10/1.15 240,6 62,5 R101,5 xx1900001332 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 43 2 Technical data 2.2 Dimensions Continued Main dimensions of IRB 1300-7/1.4 and IRB 1300-12/1.4 240,6 62,5 R101,5 xx1900001333 Description Turning radius: R84 Turning radius: R282 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 44: Working Range
170.3 -100° -210° pos6 -43.3 746.7 -100° 65° pos7 -801.9 -90° -84.6° pos8 -788.9 396.1 -100° -84.6° pos9 696.3 130° -210° Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 45 -146.3 168.7 -95° -210° pos6 -74.8 -95° 65° pos7 -851.9 -90° -84.6° pos8 -848.1 456.9 -95° -84.6° pos9 155° -210° Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 46 -36.1 -95° -210° pos6 166.3 825.7 -95° 69° pos7 -1,101.2 -90° -86.6° pos8 -1,096.4 -95° -86.6° pos9 747.4 598.7 155° -210° Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 47 -36.1 -95° -210° pos6 166.3 825.7 -95° 69° pos7 -1,101.2 -90° -86.6° pos8 -1,096.4 -95° -86.6° pos9 747.4 598.7 155° -210° Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 48 R1401.2 (IRB 1300-7/1.400 and -12/1.400 ) R1151.9 (IRB 1300-10/1.150) R901.9 (IRB 1300-11/0.900) R298.89 (IRB 1300-10/1.150) R282.17 (IRB 1300-7/1.400 and -12/1.400) R223.22 (IRB 1300-11/0.900) xx1900001341 R282 (IRB 1300-7/1.400, -12/1.400 and -10/1.150) (A) R207 (IRB 1300-11/0.900) (A) xx1900001342 Working range Axis Working range Note Axis 1 ±180°...
Page 49 ±400° Default value. ±242 Maximum revolution value. The default working range for axis 6 can be extended by changing parameter values in the soft- ware. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 50: The Unit Is Sensitive To Esd
The mat must be grounded through a current-limiting resistor. • Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 51: Installation And Commissioning
Safety on page 15 before performing any installation work. Note Always connect the IRB 1300 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...
Page 52: Unpacking
It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.
Page 53: Risk Of Tipping/Stability
At delivery, the robot is locked in the correct position with a transportation bracket for securing the position during shipping and transport. The bracket must be removed before conducting any service work. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 54 How to use the transportation bracket is described further in Transportation bracket on page WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 55: Extra O-Rings
Robots with manipulator cables routed from below (3309-1): xx2000002339 Further information For installation information, see On-site installation on page 58 Electrical connections on page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 56: Transportation Bracket
Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 57 Continued Action Note Remove the screws and washers. xx1900001529 xx1900001530 Remove the bracket. The transportation bracket of IRB 1300-11/0.9 is used as an example. xx1900001531 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 58: On-Site Installation
Attempting to lift a robot in any other position than the recommended lifting position may result in the robot tipping over, causing severe damage or injury. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 59 Roundsling, 1.7 m Length: 1.7 m Lifting capacity: >400 kg Lifting accessory, robot 3HAC077885-001 Includes lifting accessories, lifting beam and screws. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 60 • Axis 6: 0° WARNING The robot is mechanically unstable if not se- cured to the foundation. xx1900001577 Valid for IRB 1300-7/1.4 and IRB 1300-12/1.4 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: -52°...
Page 61 Make sure the roundsling has free them to the lifting beam. space and does not wear against any part of the robot. Roundsling, 1.7 m xx1900001595 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 62 Fit the roundslings to the lifting beam and to Roundsling, 0.8 m the overhead crane. xx1900001579 CAUTION The weight of the IRB 1300 robot is IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg All lifting accessories used must be sized ac- cordingly.
Page 63 Note If the manipulator should be mounted on a wall, or in an suspended position the manipulator can now be tilted slowly by hand. xx1900001596 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 64: Lifting And Rotating A Suspended Mounted Manipulator
Special tools on page 760. Any additional equipment required is specified in the instruction for the lifting accessory. Contact ABB for more information. How to lift and turn the robot into position for wall position: Contact ABB for more information. Illustration xx1900001596...
Page 65: Manually Releasing The Brakes
Make sure no personnel is near or beneath the ro- bot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 66 If they are mixed up, damage can be caused to internal electrical components. xx1900001654 Use the brake releasing button as described in Releasing the brakes on page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 67: Orienting And Securing The Robot
For robots with protection class IP67 (option 3350-670) For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 68 Hole con- The foundation surface must be clean and un- figuration, base on page painted. CAUTION The weight of the IRB 1300 robot is IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg All lifting accessories used must be sized accord- ingly.
Page 69 Fit the O-ring 3HAB3772-19 to the main power connector on the robot base. xx2000002338 Robots with manipulator cables routed from below (3309-1): xx2000002339 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 70 This illustration shows the hole configuration used when securing the robot. H7 + 0.015 0.08 Detail A H7 + 0.015 Section B 0.08 R101,5 xx1900001337 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 71: Setting The System Parameters For An Inverted Or A Tilted Robot
If the robot is mounted on a wall (rotated around the x-axis), then the robot base frame and the system parameter Gravity Alpha must be redefined. The value of Gravity Alpha should then be ±π/2 (±1.570796). Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 72 Examples of mounting angles tilted around the X axis (Gravity Alpha) The following illustration shows the IRB 120, but the same principle applies for all robots. 0° xx2100000297 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 73 Robot, in the topic Motion. The system parameters are described in Technical reference manual - System parameters. The system parameters are configured in RobotStudio or on the FlexPendant. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 74: Loads Fitted To The Robot, Stopping Time And Braking Distances
The performance of the motor brake depends on if there are any loads attached to the robot. See Product specification - Robot stopping distances according to ISO 10218-1. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 75: Fitting Equipment On The Robot (Robot Dimensions)
The figure shows the dimension of the robot. Main dimensions of IRB 1300-11/0.9 240,6 62,5 R101,5 xx1900001331 Description Turning radius: R84 Turning radius: R207 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 76 3.3.6 Fitting equipment on the robot (robot dimensions) Continued Main dimensions of IRB 1300-10/1.15 240,6 62,5 R101,5 xx1900001332 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 77 3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued Main dimensions of IRB 1300-7/1.4 and IRB 1300-12/1.4 240,6 62,5 R101,5 xx1900001333 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 78 87.5 87.5 62.5 xx1900001599 Variant Max. armload (kg) IRB 1300-11/0.9 IRB 1300-10/1.15 IRB 1300-7/1.4 IRB 1300-12/1.4 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 79 Holes for fitting extra equipment The robot is supplied with holes for fitting extra equipment, as shown in the following figures (4x)M4x8 (4x)M4x8 (4x)M10x15 xx1900001338 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 80 3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued (2x)M4x6 (2x)M4x8 (2x)M5x10 xx1900001339 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 81 + 0.021 25 H7 + 0.012 6 H7 SECTION N-N 0.04 4xM6 + 0.012 5 H7 DETAIL L IRB1300 Foundry 0.04 xx2100000705 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 82 When fitting tools on the tool flange, only use screws with quality 12.9. For other equipment use suitable screws and tightening torque for your application. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 83: Installation Of Signal Lamp (Option)
The X15 connector provides MON_LAMP output signals for use. For more details, see chapter Descriptions for connectors in OmniCore product manuals. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 84 Further information about how to set up I/O system may be found in Technical reference manual - System parameters. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 85: Restricting The Working Range
Part of the casting or fixed on the casting and can not /should not be removed. Can be installed in one or more than one position, to ensure a reduced working range, or be removed to allow extended working range. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 86: Mechanically Restricting The Working Range
Location of mechanical stops Axis 1 xx2000000406 Mechanical stop, axis 1, slider Mechanical stop, axis 1, fixed block Axis 2 xx2000000407 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 87 3 Installation and commissioning 3.4.2 Mechanically restricting the working range Continued Axis 3 IRB 1300-11/0.9, IRB 1300-7/1.4 and IRB 1300-12/1.4 IRB 1300-10/1.15 xx2000000408 xx2000000471 Axis 4 xx2000000409 Mechanical stop, axis 4, flange Mechanical stop, axis 4, slider Continues on next page...
Page 88 Replacing the axis-2 mechanical stops on page 292 • Replacing the axis-3 mechanical stops on page 486 • Replacing the axis-4 mechanical stops on page 489 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 89: Making Robot Ready For Operation
Any Clean Room parts that are replaced must be replaced with parts designed for use in Clean Room environments. Clean Room class 4 According to IPA test result, the robot IRB 1300 is suitable for use in Clean Room environment. Classification of airborne molecular contamination...
Page 90: Electrical Connections
Robot cable, signals Transfers resolver data from R1.SMB and power supply to the serial measurement board. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 91 Bending radius for static floor cables The minimum bending radius is 10 times the cable diameter for static floor cables. xx1600002016 Diameter Diameter x10 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 92 For robots with protection class IP67 (option 3350-670) For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 93 15 m 3HAC067449-003 It is recommended to always use the CP/CS cable provided by ABB. If users still require to do wiring by their own, make sure to use R1.C1 connector in M12 A-code 12p female type. It is the responsibility of the users to guarantee the safety of the system when self-prepared cables and connectors are used.
Page 94: Customer Connections
42 V DC or 25 V AC, 4 A Max. 6 bar Outer diameter of air hose: 6 mm Contact ABB for more information if to use the (R1)R2.C3 connection for an application with a higher voltage. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 95 3HAC068413-001 nector kits Ethernet R2.C2 M12 Ethernet CAT6a Male 3HAC067413-001 straight connector kits M12 Ethernet CAT6a Male 3HAC067414-001 angled connector kits Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 96 Always remember to refit the protection covers after removing them. xx2000001008 CP/CS or Ethernet connector protection covers SMB connector protection cover Air hose connector protection covers Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 97: Start Of Robot In Cold Environments
60, 60 v600 (600 mm/s) 5 Work cycles 100, 100 v1000 (1000 mm/s) More than 5 Work cycles 100, 100 Max. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 98 If the program consists of large wrist movements, it is possible that the reorientation velocity, which is always high in predefined velocities, needs to be included in the ramping up. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 99: Test Run After Installation, Maintenance, Or Repair
Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
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Page 101: Maintenance
Note If the IRB 1300 is connected to power, always make sure that the IRB 1300 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.
Page 102: Maintenance Schedule And Expected Component Life
4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the IRB 1300: • Calendar time: specified in months regardless of whether the system is running or not.
Page 103: Maintenance Schedule
Lubricating the cable package Lubricating the robot harness on page 119 Replacing the battery pack on Replacing the SMB battery pack page 122 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 104 The battery is to be replaced at given maintenance interval or at battery low alert. vi Not needed separately if already included in the application. vii Recommended test interval is within the range 8-48 hours. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 105: Expected Component Life
Examples of "extreme usage" in regard to movement: press tending, very severe palletizing applications, major use of axis 1 movement and major use of bending backwards of axis 3. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 106: Cleaning Activities
4.3.1 Cleaning the IRB 1300 General To secure high uptime it is important that the IRB 1300 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 1300.
Page 107 Cleaning with water and steam Instructions for rinsing with water IRB 1300 with protection class IP67 (option) and with protection type Foundry Plus can be cleaned by rinsing with water (water cleaner). The following list defines the prerequisites: •...
Page 108: Inspection Activities
Rating label, CE label and AbsAcc label UL label Calibration label Foundry Plus label Clean Room label Required tools and equipment Visual inspection, no tools are required. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 109 Inspect the labels, located as shown in the figures. Replace any missing or damaged labels. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 110: Inspecting The Robot Cabling
Look for abrasions, cuts or crush damage. Replace the cabling if wear or damage is detected. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 111: Inspecting Mechanical Stops
145 Location of mechanical stops Axis 1 xx2000000406 Mechanical stop, axis 1, slider Mechanical stop, axis 1, fixed block Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 112 4 Maintenance 4.4.3 Inspecting mechanical stops Continued Axis 2 xx2000000407 Axis 3 IRB 1300-11/0.9, IRB 1300-7/1.4 and IRB 1300-12/1.4 IRB 1300-10/1.15 xx2000000408 xx2000000471 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 113 Mechanical stop, axis 4, slider Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 114 • bent • loose • damaged. Note The expected life of gearboxes can be re- duced as a result of collisions with the mechanical stop. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 115: Inspecting Timing Belts
Cut the paint or surface on the robot before replacing parts on page 145. Location of timing belts Note It is recommended to inspect the axis-4 timing belt when replacing the motor. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 116 4 Maintenance 4.4.4 Inspecting timing belts Continued The timing belts are located as shown in the figures. Axis Location xx2000001490 xx2000001491 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 117 87.8-92.1 Hz Axis 4 16.7-19.1 N 23.9-26.2 N 175-187 Hz 209-219 Hz Axis 5 9.68-11.1 N 13.8-15.2 N 59.3-63.4 Hz 70.8-74.3 Hz Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 118 Use a sonic tension meter to measure the Timing belt tension on page 117. timing belt tension. If the belt has no tension, adjust it! Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 119: Lubrication Activities
4.5.1 Lubricating the cable package Location of the cable package The IRB 1300 main cable package has three lengths corresponding to three robot variants, and is also differentiated by connector interface location. The cable packages are located as shown in the figures.
Page 121 Apply grease to the cable package, cover all moving area of the package. Apply grease to the covers that have con- tacting area with the cable package. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 122: Replacement Activities
The battery pack is located as shown in the figure. xx2000001495 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 123 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 124 Take photos of the connector and cable position before disconnecting them, to have as a reference xx2000001504 when reconnecting. Remove the SMB cover completely from the base. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 125 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 126 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 127 For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002508 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 128 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 129: Changing Activities
The figure shows the location of the gearboxes. xx2000001510 Gearbox, axis 1 (inside base) Gearbox, axis 2 Gearbox, axis 3 Gearbox, axis 4 (inside housing) Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 130: Changing Oil, Axis-1 Gearbox
Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes. Type and amount of oil in gearboxes on page 129. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 131 Draining oil of axis-1 gearbox Action Note WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 132 Remove the quick coupling connector and clean the pipe after the oil is drained. Note There will be some oil left in the gearbox after draining. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 133 The amount of oil to be filled depends on the amount previously being drained. Refit the oil plugs. Tightening torque: 10 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 134 After all repair work, wipe the Clean Room robot free from particles with spirit on a lint free cloth. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 135: Changing Oil, Axis-2 Gearbox
Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes. Type and amount of oil in gearboxes on page 129. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 136 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 137 Remove the oil plug, venting and keep it opened to speed up the drainage. xx2000001517 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 138 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 139 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 140 After all repair work, wipe the Clean Room robot free from particles with spirit on a lint free cloth. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 141: Repair
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the IRB 1300, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 142: General Procedures
Do not try to grind or polish the shaft surface to get rid of the defect. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 143 Never hammer directly on the sealing as this may result in leakage. xx2000000072 A Gap Make sure that no grease is left on the robot surface. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 144 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.
Page 145: Cut The Paint Or Surface On The Robot Before Replacing Parts
Use ethanol on a lint free cloth. so that it is free from oil and grease. Place the tooling pin in hot water. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 146 Clean Room/Hygienic. Note After all repair work, wipe the robot free from particles with spirit on a lint free cloth. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 147: The Brake Release Buttons May Be Jammed After Service Work
If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 148: Cable Harness
Location of the cable package The main cable package runs from the base, up through the swing, lower arm and housing, and into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and tubular. The main cable package includes the air hoses and the cabling for all the six motors.
Page 149 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 150 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L, basic 3HAC073297-001 Used with IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L (CP/CS and 3HAC073298-001 Used with IRB 1300-7/1.4 and IRB...
Page 151 Room (CP/CS and air hose, with Used with protection type Clean Ethernet) Room. Main cable harness, L, basic, Clean 3HAC077827-001 Used with IRB 1300-7/1.4 and IRB Room 1300-12/1.4. Used with protection type Clean Room. Main cable harness, L, Clean 3HAC077828-001 Used with IRB 1300-7/1.4 and IRB...
Page 152 Swing cover, long, Clean Room 3HAC077825-001 Used for IRB 1300-10/1.15, IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection type Clean Room. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 153 Gasket for swing cover, long 3HAC067825-001 Used for IRB 1300-10/1.15, IRB 1300-7/1.4 and IRB 1300-12/1.4. Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 154 If no previous reference values exist, and routine on page 722. no new reference values can be created, then reference calibration is not possible. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 155 Removing the covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 156 Cut the paint or surface on the robot before replacing parts on page 145. Cut the cable straps. xx2000001530 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 157 Snap loose and remove the male head of the connectors from the connector plate. xx2000001533 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 158 Disconnecting CP/CS cabling (if equipped) Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 159 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 160 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 161 Disconnecting the axis-4 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 162 Snap loose and remove the male head of the connectors from the connector plate. xx2000001545 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 163 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 164 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 165 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 166 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 167 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 168 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 169 Cut the paint or surface on the robot before replacing parts on page 145. Valid for cabling with bottom interface (option 3309-1) Remove the base rear cover. xx2000001573 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 170 Pulling out the cable package Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 171 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Wrap the connectors with the masking tape. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 172 Refit the connector plate to the cable package. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001564 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 173 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 174 CAUTION xx2000001745 Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001747 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 175 2C2B/FC6.9 (2 pcs for each bracket on cable package and 2 pcs on swing) Tightening torque: 2.6 Nm xx2100001466 xx2000001557 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 176 Refit the connector plate to the cable package. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001554 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 177 Insert the male header of the motor connectors to the connector plate. xx2000001551 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 178 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 179 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 180 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 181 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 182 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 183 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 184 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 185 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 186 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 187 For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002526 Reconnect the earth cable. xx2000001574 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 188 • SMB.J1 • SMB.J2 • R2.SMB See the number markings on the connectors for help to find the corresponding connector. xx2000001504 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 189 For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Check the seal bolt. Replace if damaged. xx2000002515 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 190 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 191 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 192 5 Repair 5.3.1 Replacing the cable package Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 193: Replacing The Smb Unit
The SMB unit is located as shown in the figure. xx2000001494 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 194 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 195 Disconnecting the SMB connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 196 Removing the battery pack Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 197 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 198 Refit the screws. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 1.3 Nm xx2000001507 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 199 For robots with protection type Clean Room Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 200 Refit the SMB cover to the base. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (6 pcs) Tightening torque: 2.6 Nm xx2000001503 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 201 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 202: Replacing The Brake Release Unit
The brake release unit is located as shown in the figure. xx1900001653 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 203 Preparations before removing the brake release unit Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 204 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 205 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 206 Refit the brake release unit. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (6 pcs) Tightening torque: 2.6 Nm xx2000001577 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 207 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 208: Swing And Base
The base is located as shown in the figure. xx2000001473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 209 Main cable harness, M, basic 3HAC073300-001 Used with IRB 1300-10/1.15. Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 210 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L, basic 3HAC073297-001 Used with IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L (CP/CS and 3HAC073298-001 Used with IRB 1300-7/1.4 and IRB...
Page 211 Room (CP/CS and air hose, with Used with protection type Clean Ethernet) Room. Main cable harness, L, basic, Clean 3HAC077827-001 Used with IRB 1300-7/1.4 and IRB Room 1300-12/1.4. Used with protection type Clean Room. Main cable harness, L, Clean 3HAC077828-001 Used with IRB 1300-7/1.4 and IRB...
Page 212 Not used with protection class IP40. Replace if damaged. Gasket for SMB cover 3HAC067820-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 213 Replace if damaged. Radial sealing on swing (to base) 3HAC070148-003 Used with protection types Clean Room and Foundry Plus. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 214 Article number Note Cable straps Grease 3HAC029132-001 FM 222 Lubricating oil 3HAC032140-001 Kyodo Yushi TMO150 Flange sealant for conical fittings Loctite 577 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 215 Draining oil of axis-1 gearbox Action Note WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 216 Remove the quick coupling connector and clean the pipe after the oil is drained. Note There will be some oil left in the gearbox after draining. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 217 All lifting accessories used must be sized accord- ingly! WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 218 Remove screws and washers. xx2000000502 Lift the arm system little by little to separate the arm system from the base. xx2000001702 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 219 Removing the base from foundation Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 220 Removing the axis-1 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 221 Access the screws and washers securing the axis- 1 motor from the base bottom. xx2000001643 Remove the screws and washers. xx2000001644 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 222 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001694 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 223 Place the new motor-side radial sealing in its Radial sealing: 3HAC066433-001 groove in the base. The sealing lip is towards the swing side. xx2000001714 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 224 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 225 Check the O-ring. O-ring on axis-1 gear unit: 3HAC063187-007 Replace if damaged. xx2000001696 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 226 Put the base onto the gearbox. xx2000001710 Turn the base together with the gearbox over to the standing position. xx2000001711 Remove the assembly cap. xx2000001712 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 227 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 228 Refit the screws and washers. Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (4 pcs) Tightening torque: 10 Nm xx2000001644 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 229 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 230 Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002453 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 231 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 232 (3HAC078203-001). xx2000002458 xx2000002459 Screw the screws, little by little and evenly, to press the sealing into place. Remove the assembly tool. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 233 Check the gasket. Gasket on swing: 3HAC067626-001 Replace if damaged. xx2000001704 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 234 Refilling oil to axis-1 gearbox Action Note WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 235 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 236 5 Repair 5.4.1 Replacing the base Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 237: Replacing The Swing
The swing is located as shown in the figure. xx2000001474 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 238 Used with protection type Clean Room. Motor unit, axis 2 3HAC073078-001 Used for IRB 1300-11/0.9, IRB 1300-10/1.15 and IRB 1300-7/1.4. Motor unit, axis 2 (IRB 1300-12/1.4) 3HAC082078-001 Used for IRB 1300-12/1.4. O-ring on motor unit 3HAC061327-037 Sealing ring, swing support side...
Page 239 3HAC077820-001 Used with protection type Clean Room. Gasket for process hub 3HAC070887-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 240 Used with protection class IP67 and protection type Foundry Plus. O-ring on lower arm 3HAC061327-015 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 241 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 242 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 243 Drain the gearbox oil. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 244 Removing the covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 245 Cut the paint or surface on the robot before replacing parts on page 145. Cut the cable straps. xx2000001530 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 246 Snap loose and remove the male head of the connectors from the connector plate. xx2000001533 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 247 Disconnecting CP/CS cabling (if equipped) Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 248 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 249 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 250 Disconnecting the axis-4 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 251 Snap loose and remove the male head of the connectors from the connector plate. xx2000001545 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 252 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 253 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 254 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 255 Cut the paint or surface on the robot before replacing parts on page 145. Wrap the connectors with the masking tape. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 256 Supporting the lower and upper arms with roundslings Note The lower and upper arms include the lower arm, housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 257 The robot is likely to be mechanically unstable if not secured to the foundation! WARNING Personnel must not, under any circumstances, be present under the suspended load. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 258 If the swing is hard to loosen from the lower arm, use a plastic hammer to knock on the swing lightly. xx2000001687 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 259 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 260 Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002453 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 261 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 262 (3HAC078203-001). xx2000002458 xx2000002459 Screw the screws, little by little and evenly, to press the sealing into place. Remove the assembly tool. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 263 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 264 Special toolkit for IP67/Clean Room/Foundry Plus Place the ring of the axis-2 sealing assembly tool robots (3HAC078203-001). against the sealing. xx2000002463 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 265 Check the axis-2 mechanical stops. Replacing the axis-2 mechan- ical stops on page 293. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 266 Place the swing down to the base. Align the oil plugs on the swing with the marked screws on the axis-1 gearbox. xx2000001699 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 267 For robots with protection class Replace if damaged. IP67 (option 3350-670) xx2000002516 For robots with protection type Foundry Plus (option 3352-10) xx2000002527 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 268 Make sure the lower and upper arms are firmly secured with the swing. Remove the roundslings. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 269 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 270 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002469 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 271 Sealing ring, swing support side: 3HAC065676-001 Replace if damaged. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (16 pcs) Tightening torque: 3.8 Nm xx2000001692 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 272 CAUTION xx2000001745 Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001747 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 273 Make sure that the the air hoses are facing outside in the axis-2 cable protector, see the figure as a guidance for the cable twisting way. xx2000001746 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 274 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 275 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 276 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 277 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 278 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 279 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 280 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 281 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 282 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 283 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 284 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 285 If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to Supplying power to connector R1.MP on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 286 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 287 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 288 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 289 5 Repair 5.4.2 Replacing the swing Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 290: Replacing The Axis-1 Mechanical Stops
Mechanical stop, axis 1, fixed block Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 291 Replacement of axis-1 mechanical stops The axis-1 mechanical stops, both block and slider, are accessible after removing the base, see Replacing the base on page 208. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 292: Replacing The Axis-2 Mechanical Stops
The mechanical stops are located as shown in the figure. xx2000000407 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 293 Remove residual locking liquid after refitting. Secure the mechanical stops. Screw: M4x16 stainless steel (1 pcs per stop) Tightening torque: 1 Nm Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 294: Upper And Lower Arms
The lower arm is located as shown in the figure. xx2000001475 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 295 Gear unit, axis 2 3HAC064977-001 Motor unit, axis 2 3HAC073078-001 Used for IRB 1300-11/0.9, IRB 1300-10/1.15 and IRB 1300-7/1.4. Motor unit, axis 2 (IRB 1300-12/1.4) 3HAC082078-001 Used for IRB 1300-12/1.4. O-ring on motor unit 3HAC061327-037 Sealing ring, swing support side...
Page 296 Article number Note Mechanical stop, block A 3HAC065651-001 Replace if damaged. Mechanical stop, block B 3HAC065671-001 Used for axis 3 of IRB 1300- 10/1.15. Replace if damaged. Magnetic oil plug, G 1/4" 3HAC037925-001 Process hub, basic 3HAC073306-001 Used with protection classes IP40 and IP67.
Page 297 Not used with protection class IP40. Replace if damaged. Seal bolt 3HAC032050-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 298 Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Lubricating oil 3HAC032140-001 Kyodo Yushi TMO150 Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 299 Draining oil of axis-2 gearbox Action Note WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 300 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 747 for more informa- tion. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 301 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 302 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 303 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 304 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 305 • J1.C3 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001536 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 306 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Remove the second semicircular bracket from the tubular. xx2000001749 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 307 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 308 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 309 Separating the cable package from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 310 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 311 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 312 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 313 Cut the paint or surface on the robot before replacing parts on page 145. Wrap the connectors with the masking tape. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 314 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
Page 315 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 316 If the lower arm support is hard to loosen from the swing, use a plastic hammer to knock on the lower arm support lightly. xx2000001663 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 317 Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tu- bular and tilt unit, weighs 17 kg. xx2000001664 Separate the lower arm from the housing.
Page 318 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Cut the cable strap. xx2000001624 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 319 Removing the swing support Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 320 Cut the paint or surface on the robot before replacing parts on page 145. Remove the screws. xx2000001686 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 321 (option 3352-10) Remove the sealing ring on the swing side. xx2000002516 Remove the sealing ring on the swing support side. xx2000001692 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 322 Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001688 Pull out the gearbox. xx2000001689 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 323 Check the O-ring. O-ring on axis-2 gear unit: 3HAC064977-004 Replace if damaged. xx2000001690 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 324 Secure with screws. Screw: M5x25 12.9 Lafre 2C2B/FC6.9 (16 pcs) Tightening torque: 8.9 Nm±3% xx2000001707 Remove the guide pins. xx2000001708 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 325 Screw: M4x12 12.9 Lafre (option 3352-10) 2C2B/FC6.9 (8 pcs) Refit the sealing ring on the swing side. Tightening torque: 3.8 Nm xx2000002516 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 326 (opposite side of the ra- sealing assembly tool, included in dial sealing) with three M4x12 screws. Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002461 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 327 Special toolkit for IP67/Clean Room/Foundry Plus Place the ring of the axis-2 sealing assembly tool robots (3HAC078203-001). against the sealing. xx2000002463 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 328 Check the O-ring. O-ring on swing: 3HAC061327-036 Replace if damaged. xx2000001750 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 329 M4x12 screws. Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002467 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 330 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002469 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 331 Gasket for swing support, long: (option 3351-4) 3HAC067823-001 For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002520 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 332 Axis-2 motor for IRB 1300-7/1.4: 3HAC073078-001 CAUTION Axis-2 motor for IRB 1300-12/1.4: Do not mix the axis-2 motor used for IRB 1300- 3HAC082078-001 7/1.4 and IRB 1300-12/1.4. Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
Page 333 Make sure the motor is properly fit to gearbox. regard to the encircled motor con- nector. xx2000001630 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 334 (opposite side of the sealing assembly tool, included in radial sealing) with three M4x12 screws. Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002473 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 335 Ring of the axis-3 sealing assembly against the sealing. tool, included in Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002499 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 336 Refit the lower arm to the housing. Screw: M4x16 12.9 Lafre 2C2B/FC6.9+PrO-COat111 (16 pcs) Tightening torque: 4.5 Nm±3% xx2000001664 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 337 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 338 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 339 For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 340 Axis-3 motor for IRB 1300-7/1.4: 3HAC073086-001 CAUTION Axis-3 motor for IRB 1300-12/1.4: Do not mix the axis-3 motor used for IRB 1300- 3HAC082079-001 7/1.4 and IRB 1300-12/1.4. Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
Page 341 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 342 Make sure that the the air hoses are facing outside in the axis-2 cable protector, see the figure as a guidance for the cable twisting way. xx2000001746 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 343 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 344 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 345 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 346 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 347 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 348 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 349 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 350 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 351 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 352 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 353 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 354 If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to Supplying power to connector R1.MP on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 355 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 356 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 357 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 358 5 Repair 5.5.1 Replacing the lower arm Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 359: Replacing The Housing And Extender Unit
5.5.2 Replacing the housing and extender unit Locations of the housing and extender unit The housing is located as shown in the figure. xx2000001476 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 360 5 Repair 5.5.2 Replacing the housing and extender unit Continued The extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) is located as shown in the figure. xx2000001477 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB.
Page 361 5.5.2 Replacing the housing and extender unit Continued Spare part Article number Note Extender unit, Foundry Plus 3HAC077852-001 Used for IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection type Foundry Plus. Lower arm support 3HAC073076-001 Used with protection classes IP40 and IP67.
Page 362 Not used with protection type Clean Room. Replace if damaged. Plug screw, Clean Room 3HAC078351-001 Used with protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 363 Preparations before removing the housing Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 364 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 365 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 366 Disconnecting the axis-5 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 367 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 368 Cut the paint or surface on the robot before replacing parts on page 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 369 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 370 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 371 Separating the cable package from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 372 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 373 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 374 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 375 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Carefully lift out the motor. xx2000001669 Remove the timing belt. xx2000001670 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 376 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 377 Action Note CAUTION The upper arms, which includes housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
Page 378 Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tu- bular and tilt unit, weighs 17 kg. xx2000001664 Separate the lower arm from the housing.
Page 379 Cut the paint or surface on the robot before replacing parts on page 145. Support the weight of the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit, and remove the screws. xx2000001729 Continues on next page...
Page 380 5 Repair 5.5.2 Replacing the housing and extender unit Continued Action Note Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Separate the tubular from the housing. xx2000001728 Valid for IRB 1300-7/1.4 and IRB 1300-12/1.4 Separate the extender unit from the housing.
Page 381 5.5.2 Replacing the housing and extender unit Continued Removing the extender unit Note Only IRB 1300-7/1.4 and IRB 1300-12/1.4 have an extender unit, connecting the housing and tubular. Use these procedures to continuously remove the extender unit after removing the housing.
Page 382 Separating the extender unit Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 383 Separate the extender unit from the tubular. xx2000001730 Refitting the extender unit Note Only IRB 1300-7/1.4 and IRB 1300-12/1.4 have an extender unit, connecting the housing and tubular. Use these procedures to refit the extender unit before refitting the housing. Refitting the extender unit...
Page 384 O-ring on flexible spline side, axis (option 3351-4) 4: 3HAC061327-017 For robots with protection type Foundry Plus (option 3352-10) Check the o-rings. Replace if damaged. xx2000002525 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 385 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 386 Check the radial sealing on the housing. Replace if damaged, as described below. xx2000002483 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 387 (option 3352-10) xx2000002486 The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002537 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 388 Place the axis-4 mechanical stop slider in the housing. xx2000001732 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 389 3350-670) For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Refit the tubular to the housing.
Page 390 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 391 Fit the new sealing into the lower arm. The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002474 xx2000002537 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 392 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 393 M4x12 Special toolkit for IP67/Clean screws. Room/Foundry Plus robots (3HAC078203-001). xx2000002478 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 394 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 395 For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 396 Secure the motor with the screws. Tightening torque: 3.3 Nm xx2000001614 Release the support to the upper arm. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 397 Refit the motor and verify that the timing belt runs correctly in the groove of the motor pulley. xx2000001680 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 398 Fit the tension adjustment tool for axis-4 timing Tension adjustment tool for axis-4 belt to the screw hole. timing belt. Included in special toolkit 3HAC076396-001. xx2000001610 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 399 New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Secure the motor with the screws. Tightening torque: 3.3 Nm±3% xx2000001604 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 400 Refit the connector plate to the cable package. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001554 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 401 Insert the male header of the motor connectors to the connector plate. xx2000001551 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 402 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 403 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 404 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 405 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 406 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 407 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 408 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 409 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 410 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 411 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 412: Replacing The Tubular And Tilt Unit
5.5.3 Replacing the tubular and tilt unit Locations of the tubular and tilt unit The tubular is located as shown in the figure. xx2000001478 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 413 The tilt unit is located as shown in the figure. xx2000001479 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 414 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Tubular cover, Clean Room 3HAC077823-001 Used with protection type Clean Room. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 415 Outer ring cover on tilt unit 3HAC075326-001 Used with protection type Foundry Plus. Gasket for tool mounting 3HAC077475-001 Used with protection type Foundry Plus. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 416 Loctite 574 Cleaning agent Isopropanol Removing the tubular and tilt unit (IRB 1300-11/0.9 and IRB 1300-10/1.15) Use these procedures to remove the tubular and tilt unit for IRB 1300-11/0.9 and IRB 1300-10/1.15. Preparations before removing the tubular and tilt unit Action...
Page 417 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 418 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 419 Disconnecting the axis-5 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 420 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 421 Cut the paint or surface on the robot before replacing parts on page 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 422 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 423 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 424 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 425 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 426 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 427 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001542 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 428 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 429 Removing the axis-4 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 430 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Carefully lift out the motor. xx2000001669 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 431 Support the weight of the tubular and tilt unit, and remove the screws. xx2000001729 Separate the tubular from the housing. xx2000001734 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 432 Removing the axis-4 gearbox Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 433 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 434 Remove the tilt unit. xx2000001741 Removing the tubular and tilt unit (IRB 1300-7/1.4 and IRB 1300-12/1.4) Use these procedures to remove the tubular and tilt unit for IRB 1300-7/1.4 and IRB 1300-12/1.4. Preparations before removing the tubular and tilt unit...
Page 435 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 436 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 437 Disconnecting the axis-5 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 438 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 439 Cut the paint or surface on the robot before replacing parts on page 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 440 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 441 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 442 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 443 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 444 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 445 Cut the paint or surface on the robot before replacing parts on page 145. Remove the tubular and tilt unit from the extender unit. xx2000001739 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 446 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 447 Remove the tilt unit. xx2000001741 Refitting the tubular and tilt unit (IRB 1300-11/0.9 and IRB 1300-10/1.15) Use these procedures to refit the tubular and tilt unit for IRB 1300-11/0.9 and IRB 1300-10/1.15. Checking the sealing set on the tilt unit (Foundry Plus)
Page 448 IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002493 4. Screw the screws, little by little and evenly, to press the sealing into place. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 449 Check the M2 variseal sealings on both sides. Replace if damaged. Note The sealing lip is facing outside of the robot. xx2000002522 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 450 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 451 Refit the axis-4 gearbox. xx2000001737 Make sure that the screws on the gearbox are properly fitted into the notches on the tubular. xx2000001720 xx2000001738 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 452 (process hub side). • the notches on the tubular and the mechan- ical stop flange are aligned. xx2000001678 xx2000001718 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 453 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 454 Screw the screws, little by little and evenly, to press the sealing into place. Remove the assembly tool. Check that the sealing is undamaged and properly fitted. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 455 3350-670) For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Refit the tubular to the housing. xx2000001734...
Page 456 Note Make sure the motor flange does not press on the timing belt. xx2000001607 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 457 Fit the tension adjustment tool for axis-4 timing Tension adjustment tool for axis-4 belt to the screw hole. timing belt. Included in special toolkit 3HAC076396-001. xx2000001610 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 458 New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Secure the motor with the screws. Tightening torque: 3.3 Nm±3% xx2000001604 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 459 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 460 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 461 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 462 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 463 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 464 Install the timing belt to the pulleys and verify that the belt runs correctly in the grooves of the pul- leys. xx2000001600 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 465 Orient the motor correctly and fit it into the tubular. Motor orientation: orient the motor according to the figure below, in regard to the encircled motor con- nector. xx2000001598 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 466 If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Secure the motor with the screws. Tightening torque: 6 Nm xx2000001594 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 467 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 468 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 469 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 470 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 471 Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 472 5.5.3 Replacing the tubular and tilt unit Continued Refitting the tubular and tilt unit (IRB 1300-7/1.4 and IRB 1300-12/1.4) Use these procedures to refit the tubular and tilt unit for IRB 1300-7/1.4 and IRB 1300-12/1.4. Checking the sealing set on the tilt unit (Foundry Plus)
Page 473 IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002493 4. Screw the screws, little by little and evenly, to press the sealing into place. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 474 Check the M2 variseal sealings on both sides. Replace if damaged. Note The sealing lip is facing outside of the robot. xx2000002522 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 475 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 476 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 477 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 478 Refit the screws and washers. Screw: M5x16 12.9 Lafre 2C2B/FC6.9 (4 pcs) Note Do not tighten the screws yet. xx2000001596 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 479 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 480 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 481 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 482 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 483 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 484 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 485 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 486: Replacing The Axis-3 Mechanical Stops
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 487 Note If there is locking liquid residues on the screw, please clean it before refitting. Remove residual locking liquid after refitting. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 488 5.5.4 Replacing the axis-3 mechanical stops Continued Action Note Secure the mechanical stops. Screw: M4x16 stainless steel (1 pcs per stop) Tightening torque: 1 Nm Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 489: Replacing The Axis-4 Mechanical Stops
Mechanical stop, axis 4, slider Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 490 Replacement of axis-4 mechanical stops The axis-4 mechanical stops, both flange and slider, are accessible after removing the housing, see Replacing the housing and extender unit on page 359. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 491: Motors
The axis-1 motor is located as shown in the figure. xx2000001480 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 492 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L, basic 3HAC073297-001 Used with IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L (CP/CS and 3HAC073298-001 Used with IRB 1300-7/1.4 and IRB...
Page 493 Room (CP/CS and air hose, with Used with protection type Clean Ethernet) Room. Main cable harness, L, basic, Clean 3HAC077827-001 Used with IRB 1300-7/1.4 and IRB Room 1300-12/1.4. Used with protection type Clean Room. Main cable harness, L, Clean 3HAC077828-001 Used with IRB 1300-7/1.4 and IRB...
Page 494 1300-7/1.4 and IRB 1300-12/1.4. Used with protection type Clean Room. Swing top cover, Clean Room 3HAC077820-001 Used with protection type Clean Room. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 495 Not used with protection class IP40. Replace if damaged. Seal bolt 3HAC032050-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 496 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 497 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 498 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 747 for more informa- tion. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 499 145. Run a roundsling around the lower arm. Roundsling, 1.7 m (1 pcs), Lifting capacity: >400 kg xx2000001651 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 500 5 Repair 5.6.1 Replacing the axis-1 motor Continued Action Note CAUTION The IRB 1300 robot weighs . IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg All lifting accessories used must be sized accord-...
Page 501 Make sure axes are well supported before remov- ing motors. Access the screws and washers securing the axis- 1 motor from the base bottom. xx2000001643 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 502 • the motor is clean and undamaged. Check the O-ring. O-ring on motor unit: 3HAC061327- Replace if damaged. xx2000001646 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 503 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 504 Run a roundsling around the lower arm. Roundsling, 1.7 m, Lifting capacity: >400 kg xx2000001649 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 505 5 Repair 5.6.1 Replacing the axis-1 motor Continued Action Note CAUTION The IRB 1300 robot weighs . IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg All lifting accessories used must be sized accord-...
Page 506 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 507: Replacing The Axis-2 Motor
The axis-2 motor is located as shown in the figure. xx2000001481 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 508 Used to release the motor brakes. Roundsling, 1.7 m Length: 1.7 m Lifting capacity: >400 kg Overhead crane Required consumables Consumable Article number Note Cable straps Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 509 Preparations before removing the axis-2 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 510 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 511 Run a roundsling around the lower arm. Roundsling, 1.7 m (1 pcs), Lifting capacity: >400 kg xx2000001650 CAUTION The IRB 1300 robot weighs . IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg...
Page 512 Cut the paint or surface on the robot before replacing parts on page 145. Remove the cable bracket in the lower arm. xx2000001553 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 514 Be- fore proceeding, please read the safety informa- tion in the section Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 515 Access the screws and washers securing the axis- 2 motor from the swing support. xx2000001627 Remove the screws and washers. xx2000001626 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 516 Axis-2 motor for IRB 1300-7/1.4: 3HAC073078-001 CAUTION Axis-2 motor for IRB 1300-12/1.4: Do not mix the axis-2 motor used for IRB 1300- 3HAC082078-001 7/1.4 and IRB 1300-12/1.4. Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
Page 517 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 518 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001640 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 519 Refit the cable bracket in the swing. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001623 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 520 Refit the covers. Screw: M4x10 12.9 Lafre • lower arm support cover 2C2B/FC6.9 • swing support cover Tightening torque: 2.6 Nm xx2000001622 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 521 Run a roundsling around the lower arm. Roundsling, 1.7 m, Lifting capacity: >400 kg xx2000001648 CAUTION The IRB 1300 robot weighs . IRB 1300-11/0.9: 75 kg IRB 1300-10/1.15: 77 kg IRB 1300-7/1.4: 79 kg IRB 1300-12/1.4: 79 kg All lifting accessories used must be sized accord-...
Page 522 5 Repair 5.6.2 Replacing the axis-2 motor Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 523: Replacing The Axis-3 Motor
The axis-3 motor is located as shown in the figure. xx2000001482 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 524 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 525 Removing the lower arm covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 526 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 527 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 528 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
Page 529 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 530 Axis-3 motor for IRB 1300-7/1.4: 3HAC073086-001 CAUTION Axis-3 motor for IRB 1300-12/1.4: Do not mix the axis-3 motor used for IRB 1300- 3HAC082079-001 7/1.4 and IRB 1300-12/1.4. Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
Page 531 Insert the male header of the motor connectors to the connector plate. xx2000001621 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 532 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 533 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 534: Replacing The Axis-4 Motor
The axis-4 motor is located as shown in the figure. xx2000001483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 535 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 536 Removing the housing cover Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 537 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001542 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 538 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 539 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 540 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 541 Used belt: 16.7-19.1 N in the allowed force range. New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 542 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 543 Refit the connector plate. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001542 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 544 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 545: Replacing The Axis-5 Motor
The axis-5 motor is located as shown in the figure. xx2000001485 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 546 Sonic tension meter Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 547 Preparations before removing the axis-5 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 548 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 549 Loosening the cables in the tubular Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 550 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 551 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 552 • J1.C3 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001536 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 553 Make sure axes are well supported before loosening timing belts. Loosen the screws and move the motor slightly to slacken the timing belt. xx2000001594 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 554 Make sure axes are well supported before remov- ing motors. Remove the screws and washers. xx2000001596 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 555 Refit the screws and washers. Screw: M5x16 12.9 Lafre 2C2B/FC6.9 (4 pcs) Note Do not tighten the screws yet. xx2000001596 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 556 Insert the male header of the connectors to the connector plate. xx2000001537 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 557 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 558 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001530 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 559 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 560 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 561 5 Repair 5.6.5 Replacing the axis-5 motor Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 562: Replacing The Axis-6 Motor
The axis-6 motor is located as shown in the figure. xx2000001484 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 563 Sonic tension meter Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 564 Preparations before removing the axis-6 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 565 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 566 Loosening the cables in the tubular Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 567 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 568 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 569 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 570 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 571 Leave the axis-6 motor connectors accessible from the tubular support side. xx2000001603 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 572 If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Secure the motor with the screws. Tightening torque: 6 Nm xx2000001599 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 573 Insert the male header of the motor connectors to the connector plate. xx2000001533 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 574 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 575 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 576 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 577 5 Repair 5.6.6 Replacing the axis-6 motor Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 578: Gearboxes
The axis-1 gearbox is located as shown in the figure. xx2000001486 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 579 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L, basic 3HAC073297-001 Used with IRB 1300-7/1.4 and IRB 1300-12/1.4. Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Main cable harness, L (CP/CS and 3HAC073298-001 Used with IRB 1300-7/1.4 and IRB...
Page 580 Room (CP/CS and air hose, with Used with protection type Clean Ethernet) Room. Main cable harness, L, basic, Clean 3HAC077827-001 Used with IRB 1300-7/1.4 and IRB Room 1300-12/1.4. Used with protection type Clean Room. Main cable harness, L, Clean 3HAC077828-001 Used with IRB 1300-7/1.4 and IRB...
Page 581 Lower arm cover, Clean Room 3HAC077821-001 Used with protection type Clean Room. Swing cover, short, Clean Room 3HAC077824-001 Used with protection type Clean Room. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 582 Not used with protection class IP40. Replace if damaged. Gasket for swing top cover 3HAC067821-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 583 Article number Note Cable straps Grease 3HAC029132-001 FM 222 Lubricating oil 3HAC032140-001 Kyodo Yushi TMO150 Flange sealant for conical fittings Loctite 577 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 584 (DressPack) and tools from the robot. Replacement of the axis-1 gearbox The axis-1 gearbox is accessible after removing the base, see Replacing the base on page 208. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 585: Replacing The Axis-2 Gearbox
The axis-2 gearbox is located as shown in the figure. xx2000001487 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 586 Used with protection type Foundry Plus. Lower arm cover 3HAC073092-001 Used with protection classes IP40 and IP67. Used with protection type Foundry Plus. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 587 Replace if damaged. Gasket for swing cover, short 3HAC067824-001 Used for IRB 1300-11/0.9. Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 588 Used for the press-fitting of radial sealings. Includes five sets of ra- dial sealing assembly tool for axes 1 to 4 and axis 6. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 589 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 590 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 591 Drain the gearbox oil. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 592 Removing the covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 593 Cut the paint or surface on the robot before replacing parts on page 145. Cut the cable straps. xx2000001530 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 594 Snap loose and remove the male head of the connectors from the connector plate. xx2000001533 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 595 Disconnecting CP/CS cabling (if equipped) Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 596 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 597 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 598 Disconnecting the axis-4 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 599 Snap loose and remove the male head of the connectors from the connector plate. xx2000001545 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 600 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 601 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 602 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 603 Cut the paint or surface on the robot before replacing parts on page 145. Wrap the connectors with the masking tape. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 604 Supporting the lower and upper arms with roundslings Note The lower and upper arms include the lower arm, housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 605 The robot is likely to be mechanically unstable if not secured to the foundation! WARNING Personnel must not, under any circumstances, be present under the suspended load. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 606 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Cut the cable strap. xx2000001624 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 607 Separating the swing from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 608 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 609 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001688 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 610 Fit guide pins to the axis-2 gearbox. Guide pin for axis-2 gearbox. In- cluded in special toolkit 3HAC076396-001. Note Always use two guide pins together. xx2000001705 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 611 Check the radial sealing on the swing top. Replace if damaged, as described below. xx2000002460 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 612 (option 3352-10) The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002462 xx2000002537 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 613 Screw the screws, little by little and evenly, to press the sealing into place. Remove the assembly tool. Check that the sealing is undamaged and properly fitted. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 614 For robots with protection type Foundry Plus (option 3352-10) xx2000002527 Check the O-ring. O-ring on swing: 3HAC061327-036 Replace if damaged. xx2000001750 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 615 M4x12 screws. Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002467 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 616 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002469 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 617 Sealing ring, swing support side: 3HAC065676-001 Replace if damaged. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (16 pcs) Tightening torque: 3.8 Nm xx2000001692 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 618 CAUTION xx2000001745 Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001747 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 619 Axis-2 motor for IRB 1300-7/1.4: 3HAC073078-001 CAUTION Axis-2 motor for IRB 1300-12/1.4: Do not mix the axis-2 motor used for IRB 1300- 3HAC082078-001 7/1.4 and IRB 1300-12/1.4. Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
Page 620 Refit the screws and washers. Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (4 pcs) Tightening torque: 10 Nm xx2000001626 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 621 Make sure that the the air hoses are facing outside in the axis-2 cable protector, see the figure as a guidance for the cable twisting way. xx2000001746 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 622 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 623 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 624 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 625 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 626 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 627 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 628 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 629 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 630 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 631 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 632 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 633 If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to Supplying power to connector R1.MP on page Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 634 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 635 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 636 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 637 5 Repair 5.7.2 Replacing the axis-2 gearbox Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 638: Replacing The Axis-3 Gearbox
The axis-3 gearbox is located as shown in the figure. xx2000001488 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 639 Not used with protection class IP40. Replace if damaged. Gasket for lower arm support 3HAC067826-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 640 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 641 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 642 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 643 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 644 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 645 • J1.C3 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001536 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 646 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Remove the second semicircular bracket from the tubular. xx2000001749 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 647 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 648 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 649 Separating the cable package from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 650 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 651 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 652 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 653 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
Page 654 This releases the upper arm from the lower arm. Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4), tu- bular and tilt unit, weighs 17 kg. xx2000001664 Continues on next page...
Page 655 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001666 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 656 For robots with protection type Foundry Plus (option 3352-10) Check the O-ring. Replace if damaged. xx2000002524 Refit the axis-3 gearbox. xx2000001667 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 657 (opposite side of the sealing assembly tool, included in radial sealing) with three M4x12 screws. Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002473 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 658 Ring of the axis-3 sealing assembly against the sealing. tool, included in Special toolkit for IP67/Clean Room/Foundry Plus robots (3HAC078203-001). xx2000002499 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 659 Refit the lower arm to the housing. Screw: M4x16 12.9 Lafre 2C2B/FC6.9+PrO-COat111 (16 pcs) Tightening torque: 4.5 Nm±3% xx2000001664 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 660 Note For Clean Room robots, make sure no grease is applied to the sealing grooves. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 661 For robots with protection type Foundry Plus robots (3HAC078203-001). (option 3352-10) Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 662 For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 663 Secure the motor with the screws. Tightening torque: 3.3 Nm xx2000001614 Release the support to the upper arm. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 664 If replaced, apply grease to the axis-3 cable pro- tector before refitting. xx2000001568 Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2.6 Nm xx2000001552 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 665 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001549 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 666 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 667 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 668 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 669 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 670 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 671 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 672 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 673 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 674 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 675 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 676: Replacing The Axis-4 Gearbox
The axis-4 gearbox is located as shown in the figure. xx2000001489 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 677 Not used with protection class IP40. Replace if damaged. Gasket for housing cover 3HAC067833-001 Not used with protection class IP40. Replace if damaged. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 678 1 to 4 and axis 6. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 679 Preparations before removing the axis-4 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 680 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 681 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 682 Disconnecting the axis-5 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 683 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 684 Cut the paint or surface on the robot before replacing parts on page 145. Remove the first semicircular bracket that fixes the cable package. xx2000001748 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 685 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2000001538 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 686 Cut the paint or surface on the robot before replacing parts on page 145. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 687 Separating the cable package from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 688 145. Wrap the connectors with the masking tape. Pull the cable package out to the lower arm sup- port. xx2000001662 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 689 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 690 Cut the paint or surface on the robot before replacing parts on page 145. Support the weight of the extender unit (only for IRB 1300-7/1.4), tubular and tilt unit, and remove the screws. xx2000001671 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 691 5 Repair 5.7.4 Replacing the axis-4 gearbox Continued Action Note Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Separate the tubular from the housing. xx2000001721 Valid for IRB 1300-7/1.4 and IRB 1300-12/1.4 Separate the extender unit from the housing. xx2000001672 Removing the axis-4 mechanical stops...
Page 692 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 693 O-ring on flexible spline side, axis (option 3351-4) 4: 3HAC061327-017 For robots with protection type Foundry Plus (option 3352-10) Check the o-rings. Replace if damaged. xx2000002525 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 694 Refit the axis-4 gearbox. xx2000001676 Make sure that the screws on the gearbox are properly fitted into the notches on the extender unit/tubular. xx2000001720 Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 xx2000001719 Valid for IRB 1300-7/1.4 and IRB 1300-12/1.4 xx2000001679...
Page 695 Refit the axis-4 mechanical stop flange to the gearbox. xx2000001673 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 696 (process hub side). • the notches on the extender unit/tubular and the mechanical stop flange are aligned. xx2000001678 Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 xx2000001718 Valid for IRB 1300-7/1.4 and IRB 1300-12/1.4 xx2000001677...
Page 697 (option 3352-10) xx2000002486 The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002537 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 698 Place the axis-4 mechanical stop slider in the housing. xx2000001732 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 699 3350-670) For robots with protection type Clean Room (option 3351-4) For robots with protection type Foundry Plus (option 3352-10) Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Valid for IRB 1300-11/0.9 and IRB 1300-10/1.15 Refit the tubular to the housing.
Page 700 Refit the motor and verify that the timing belt runs correctly in the groove of the motor pulley. xx2000001680 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 701 Fit the tension adjustment tool for axis-4 timing Tension adjustment tool for axis-4 belt to the screw hole. timing belt. Included in special toolkit 3HAC076396-001. xx2000001610 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 702 New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Secure the motor with the screws. Tightening torque: 3.3 Nm±3% xx2000001604 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 703 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 704 Slip the axis-4 cable protector over the cable Plastic cable protector, axis 4: package. 3HAC064694-001: xx2000001570 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 705 Action Note Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for IRB 1300-7/1.4 and IRB 1300-12/1.4) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
Page 706 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 707 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2000001540 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 708 Insert the male header of the motor connectors to the connector plate. xx2000001535 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 709 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 710 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 711 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 712 Recalibrate the robot. Calibration is detailed in section Calibration on page 713. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 713: Calibration
Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.
Page 714: Calibration Methods
Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of IRB 1300. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
Page 715 References Article numbers for the calibration tools are listed in the section Special tools on page 760. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 716: When To Calibrate
The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.
Page 717: Synchronization Marks And Axis Movement Directions
6.2.1 Synchronization marks and synchronization position for axes Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, IRB 1300 xx2000000404 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 718: Calibration Movement Directions For All Axes
Positive directions are shown in the graphic below. Calibration service routines will handle the calibration movements automatically and these might be different from the positive directions shown below. Manual movement directions xx2000000405 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 719: Updating Revolution Counters
The calibration options are displayed. Tap Revolution Counters. In the Selection column select the axes for which revolution counters need to be up- dated. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 720 Check the synchronization position very carefully after each update. See Checking the synchronization position on page 738. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 721: Calibrating With Axis Calibration Method
FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
Page 722 A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
Page 723 SafeMove. How to calibrate a suspended or wall mounted robot The IRB 1300 is fine calibrated floor standing in factory, prior to shipping. To calibrate a suspended or wall mounted robot, reference calibration could be used.
Page 724: Calibration Tools For Axis Calibration
There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
Page 725 It is possible to make the calibration tool identifiable with, for example, an RFID chip. The procedure of how to install an RFID chip is described below. Note The tool identifier is NOT delivered from ABB, it is a customized solution. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G ©...
Page 726 6.4.2 Calibration tools for Axis Calibration Continued Action Note It is possible to use any RFID solution, with the correct dimensions. ABB has verifed function on some suppliers fulfilling the requirements of NFC compatible devices (13.56 Mhz) according to ISO 14443 or ISO 15693. Note The maximum dimensions on the RFID chip must not exceed Ø7.9 mm x 8.0 mm, Ø5.9 mm x 8.0...
Page 727: Installation Locations For The Calibration Tools
For axis 6 there is only one bushing, the second calibration tool is installed at the mounting flange of the turning disk. xx2000001310 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 728 6 Calibration 6.4.3 Installation locations for the calibration tools Continued xx2000001311 xx2000001312 Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 729 Replace if damaged or missing. Rubber sealing washer for 14- 3HAC075323-001 Used with protection type Clean Room. mm calibration pin cover Replace if damaged or missing. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 730: Axis Calibration - Running The Calibration Procedure
WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
Page 731 Use this procedure to start the Axis Calibration routine on the FlexPendant. Action Note Tap the calibration icon and enter the calibration main page. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 732 For RobotWare 7, the mechanical unit page is displayed only if there is more than one mechan- ical unit available. The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
Page 733 3HAC075324-001 Rubber sealing washer for 10-mm calibration pin cover: 3HAC075325- Rubber sealing washer for 14-mm calibration pin cover: 3HAC075323- Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 734 Replace the plug and the sealing with new spare part, if missing or damaged. xx1500000952 Protective plug for 10-mm bushing: 3HAC053237-003. Protective plug for 12-mm bushing: 3HAC053237-002. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 735: Reference Calibration
(step 5, see Brief introduction to Reference Calibration on page 735). Example "Adjust axis 4": 1 Create a backup. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 736 10 Check again against the verification position. 11 Repeat the manual tuning if needed. 12 Create a new reference if the intention is to use the reference in the future. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 737: Verifying The Calibration
717. Write down the values on a new label and stick it on top of the calibration label. The label is located on the base. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 738: Checking The Synchronization Position
If they do not, up- ization position for axes on page 717 date the revolution counters. Updating revolution counters on page 719. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 739: Troubleshooting
Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 740 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 741: Oil And Grease Stains On Motors And Gearboxes
"cooling periods" into the your local ABB representative. application. • Overpressure created inside gearbox. Inspect all sealings and gaskets between motor and gearbox. Replace broken parts. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 742: Mechanical Noise Or Dissonance
Make sure the bearings are fitted correctly. Tighten the screws if a heat sink, fan, or metal sheet is loose. Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 743 Investigate whether it chased from your local ABB representat- is possible to program small "cooling ive. periods" into the application. • Overpressure created inside gearbox. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 744: Manipulator Collapses On Power Down
Remove the motor from the gearbox to in- If found faulty, the motor must be replaced spect it from the drive side. as a complete unit. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 745: Motor Temperature Too High
The ways could be but not limited to op- tor utilization. timizing robot movement cycle, adjusting acc, dec as well as external force, adding wait time, and introducing alternative path/RAPID, etc. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
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Page 747: Decommissioning
These parts must also be disposed of in accordance with the current legislation of the country in which the robot and control unit are installed. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 748: Environmental Information
8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 749 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of IRB 1300 according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
Page 750: Scrapping Of Robot
• When motors are removed from the robot, the robot will collapse if it is not properly supported before the motor is removed. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 751: Reference Information
9.1 Introduction 9 Reference information 9.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 752: Applicable Standards
Equipment (Excluding Electrically Initiated Explosive Devices) EN ISO 10218-1 Robots and robotic devices — Safety requirements for indus- trial robots — Part 1: Robots Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 753 Deviations Deviation for IRB 1300 The IRB 1300 does not provide means of installing adjustable mechanical stops on axis 1. Optional features provided by SafeMove, safety-rated soft axis and space limiting can be used as risk reduction measures in specific applications.
Page 754: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 755: Screw Joints
9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
Page 756 Dimension Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 757 Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 758: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 759: Standard Toolkit
Ratchet head for torque wrench 1/2 Hexagon-headed screw M10x100 Hexagon-headed screw M16x90 Hex head allen wrench drill bit set M2-M8 (φ 2.5 mm - φ 10 mm) Plastic mallet Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 760: Special Tools
If the replacing procedure is not listed in the table below, only standard tools are needed for the procedure. Tools and equipment with spare part number: (These tools can be ordered from ABB) 24 VDC power supply 3HAC074119-001 Calibration toolbox, Axis Calibration Delivered as a set of calibration tools.
Page 761: Lifting Accessories And Lifting Instructions
The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 762 This page is intentionally left blank...
Page 763: Spare Parts
Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB. All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - IRB 1300 3HAC070390-001 Revision: G...
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Page 765 717 hot gearbox oil, 741–742 CalibWare, 714 hot surfaces, 29 carbon dioxide extinguisher, 27 housing changing oil replacing, 359 axis 1, 130 HRA, 26 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 766 545 motor, axis-1 axis-4, 534 replacing, 491 axis-3, 523 mounting, equipment, 75 axis-2, 507 MoveAbsJ instruction, 738 axis-1, 491 SMB unit, 193 swing, 237 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 767 752 ANSI, 752 replacing, 53 CAN, 752 start of robot in cold environments, 97 steel zero position disposal, 748 checking, 738 storage conditions, 39 Product manual - IRB 1300 3HAC070390-001 Revision: G © Copyright 2020-2022 ABB. All rights reserved.
Page 770 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2020-2022 ABB. All rights reserved. Specifications subject to change without notice.

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