ABB IRB 1300 Manuals

Manuals and User Guides for ABB IRB 1300. We have 2 ABB IRB 1300 manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 1300 Product Manual (770 pages)

Brand: ABB | Category: Robotics | Size: 21.02 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
28
Safety During Maintenance and Repair
29
Emergency Release of the Robot Axes
32
Brake Testing
33
Safety During Troubleshooting
34
Safety During Decommissioning
35
Technical Data
37
Dimensions
41
Working Range
44
The Unit Is Sensitive to ESD
50
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Unpacking
52
Pre-Installation Procedure
52
Risk of Tipping/Stability
53
Extra O-Rings
55
Transportation Bracket
56
On-Site Installation
58
Lifting the Robot
58
Lifting the Robot with Roundslings
58
Lifting and Rotating a Suspended Mounted Manipulator
64
Manually Releasing the Brakes
65
Orienting and Securing the Robot
67
Setting the System Parameters for an Inverted or a Tilted Robot
71
Loads Fitted to the Robot, Stopping Time and Braking Distances
74
Fitting Equipment on the Robot (Robot Dimensions)
75
Installation of Signal Lamp (Option)
83
Restricting the Working Range
85
Adjusting the Working Range
85
Mechanically Restricting the Working Range
86
Making Robot Ready for Operation
89
Additional Installation Procedure, Clean Room
89
Electrical Connections
90
Robot Cabling and Connection Points
90
Customer Connections
94
Start of Robot in Cold Environments
97
Test Run after Installation, Maintenance, or Repair
99
Maintenance
101
Introduction
101
Maintenance Schedule and Expected Component Life
102
Specification of Maintenance Intervals
102
Maintenance Schedule
103
Expected Component Life
105
Cleaning Activities
106
Cleaning the IRB 1300
106
Inspection Activities
108
Inspecting the Information Labels
108
Inspecting the Robot Cabling
110
Inspecting Mechanical Stops
111
Inspecting Timing Belts
115
Lubrication Activities
119
Lubricating the Cable Package
119
Replacement Activities
122
Replacing the Battery Pack
122
Changing Activities
129
Type of Lubrication in Gearboxes
129
Changing Oil, Axis-1 Gearbox
130
Changing Oil, Axis-2 Gearbox
135
Repair
141
Introduction
141
General Procedures
142
Mounting Instructions for Sealings
142
Cut the Paint or Surface on the Robot before Replacing Parts
145
The Brake Release Buttons May be Jammed after Service Work
147
Cable Harness
148
Replacing the Cable Package
148
Replacing the SMB Unit
193
Replacing the Brake Release Unit
202
Swing and Base
208
Replacing the Base
208
Replacing the Swing
237
Replacing the Axis-1 Mechanical Stops
290
Replacing the Axis-2 Mechanical Stops
292
Upper and Lower Arms
294
Replacing the Lower Arm
294
Replacing the Housing and Extender Unit
359
Replacing the Tubular and Tilt Unit
412
Replacing the Axis-3 Mechanical Stops
486
Replacing the Axis-4 Mechanical Stops
489
Motors
491
Replacing the Axis-1 Motor
491
Replacing the Axis-2 Motor
507
Replacing the Axis-3 Motor
523
Replacing the Axis-4 Motor
534
Replacing the Axis-5 Motor
545
Replacing the Axis-6 Motor
562
Gearboxes
578
Replacing the Axis-1 Gearbox
578
Replacing the Axis-2 Gearbox
585
Replacing the Axis-3 Gearbox
638
Replacing the Axis-4 Gearbox
676
Calibration
713
Introduction to Calibration
713
Introduction and Calibration Terminology
713
Calibration Methods
714
When to Calibrate
716
Synchronization Marks and Axis Movement Directions
717
Synchronization Marks and Synchronization Position for Axes
717
Calibration Movement Directions for All Axes
718
Updating Revolution Counters
719
Updating Revolution Counters on Omnicore Robots
719
Calibrating with Axis Calibration Method
721
Description of Axis Calibration
721
Calibration Tools for Axis Calibration
724
Installation Locations for the Calibration Tools
727
Axis Calibration - Running the Calibration Procedure
730
Reference Calibration
735
Verifying the Calibration
737
Checking the Synchronization Position
738
Troubleshooting
739
Introduction to Troubleshooting
739
Oil and Grease Stains on Motors and Gearboxes
741
Mechanical Noise or Dissonance
742
Manipulator Collapses on Power down
744
Motor Temperature too High
745
Decommissioning
747
Introduction
747
Environmental Information
748
Scrapping of Robot
750
Reference Information
751
Introduction
751
Applicable Standards
752
Unit Conversion
754
Screw Joints
755
Weight Specifications
758
Standard Toolkit
759
Special Tools
760
Lifting Accessories and Lifting Instructions
761
Spare Parts
763
Spare Part Lists and Illustrations
763

ABB IRB 1300 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2.11 MB

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