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IRB 140
ABB IRB 140 Manuals
Manuals and User Guides for ABB IRB 140. We have
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ABB IRB 140 manuals available for free PDF download: Product Manual, Instructions Manual
ABB IRB 140 Product Manual (252 pages)
Brand:
ABB
| Category:
Robotics
| Size: 11.23 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Emergency Release of the Robot Axes
21
Make Sure that the Main Power Has Been Switched off
22
Safety Risks
23
Safety Risks During Installation and Service Work on Robots
23
Moving Robots Are Potentially Lethal
25
First Test Run May Cause Injury or Damage
26
Work Inside the Working Range of the Robot
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
The Unit Is Sensitive to ESD
31
Hot Parts May Cause Burns
32
Safety Risks Related to Pneumatic/Hydraulic Systems
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
40
2 Installation and Commissioning
47
Introduction
47
Product Manual - IRC5
47
Unpacking
48
Pre-Installation Procedure
48
Working Range, IRB 140
52
Risk of Tipping/Stability
54
On-Site Installation
55
Lifting the Manipulator with Lifting Slings
55
Lifting and Turning the Manipulator
56
Manually Releasing the Brakes
59
Orienting and Securing the Manipulator
62
Fitting Equipment on Manipulator
63
Loads
65
Setting the System Parameters for a Suspended or Tilted Robot
66
Bolt Pattern
71
Installation of Signal Lamp (Option)
73
Restricting the Working Range
74
Electrical Connections
75
Grounding and Bonding Point on Manipulator
75
Customer Connections on Manipulator
76
Start of Robot in Cold Environments
78
3 Maintenance
79
Introduction
79
Product Manual - IRC5
79
Maintenance Schedules
80
Specification of Maintenance Intervals
80
Maintenance Schedule
81
Continues on Next Page
81
Inspection Activities
83
Inspection, Damper Axes 2, 3 and 5
83
Inspecting the Robot Cabling
85
Inspection, Timing Belts
86
Inspecting Oil Level Gearbox Axis 1
89
Inspecting Oil Level Gearbox Axis 2
92
Inspecting Oil Level Gearbox Axis 3
95
Inspecting Oil Level Gearbox Axis 4
98
Inspecting Oil Level Gearbox Axes
101
Inspecting Information Labels
104
Cleaning Activities
106
Cleaning the IRB 140 Type C
106
Changing/ Replacing Activities
109
Type of Lubrication in Gearboxes
109
Changing the Oil in Axes 5 and 6 Gearboxes
110
4 Repair
113
Introduction
113
General Procedures
114
Mounting Instructions for Bearings
114
Mounting Instructions for Seals
116
Cut the Paint or Surface on the Robot before Replacing Parts
118
Complete Robot
120
Replacement of Cable Harness
120
Replacement of Complete Upper Arm
128
Replacement of Complete Lower Arm
134
Replacement of Base
138
Product Manual - IRB
140
Upper Arm
142
Replacing the Wrist Unit, IRB 1600
142
Replacing the Damper, Axis
146
Replacement of Damper, Axis
148
Replacement of Cover, Arm Housing
150
Lower Arm
153
Replacement of Lower Arm Cover and Gasket
153
Replacing the Damper, Axis
157
Frame and Base
159
Replacement of Cover, Console
159
Replacement of Console
162
Replacing the Serial Measurement Unit and the Battery Pack
167
Replacement of Control Cable
173
Motors
177
Replacement of Motor, Axis 1
177
Replacement of Motor, Axis 2
181
Replacement of Motor and Timing Belt, Axis
186
Replacement of Motor, Axis 4, IRB 1600
192
Replacement of Motor and Timing Belt, Axes 5 or
197
Adjustments and Measurements
203
Measuring the Gear Play, Axis
203
Measuring the Gear Play, Axis
205
Gearboxes
207
Replacement of Gearbox, Axes 1-2 and Damper, Axis
207
Service Work on Gearbox, Axis
213
5 Calibration Information
215
When to Calibrate
215
Calibration Methods
216
Synchronization Marks and Synchronization Position for Axes
218
Calibration Movement Directions for All Axes
219
Updating Revolution Counters
220
Checking the Synchronization Position
224
6 Decommissioning
225
Environmental Information
225
Scrapping of Robot
227
7 Robot Description
229
Type C of IRB
229
8 Reference Information
231
Introduction
231
Applicable Standards
232
Unit Conversion
234
Screw Joints
235
Weight Specifications
238
Standard Tools
239
Special Tools
240
Performing a Leak-Down Test
241
Lifting Accessories and Lifting Instructions
242
9 Spare Part Lists
243
Spare Part Lists and Illustrations
243
10 Circuit Diagram
245
Circuit Diagrams
245
Index
247
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ABB IRB 140 Product Manual (236 pages)
IRB 140 series type C
Brand:
ABB
| Category:
Robotics
| Size: 8.15 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety
15
Introduction to Safety Information
15
General Safety Information
16
Introduction to General Safety Information
16
Safety in the Manipulator System
17
Safety Risks
18
Safety Risks During Installation and Service Work on Manipulators
18
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Work Pieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
27
Safety Fence Dimensions
27
Fire Extinguishing
28
Emergency Release of the Manipulator's Arm
29
Brake Testing
30
Risk of Disabling Function "Reduced Speed 250 MM/S
31
Safe Use of the Flexpendant
32
Work Inside the Manipulator's Working Range
33
Safety Stops
34
What Is an Emergency Stop
34
Safety Related Instructions
36
Safety Signals in the Manual
36
Safety Symbols on Manipulator Labels
38
DANGER - Moving Manipulators Are Potentially Lethal
43
DANGER - First Test Run May Cause Injury or Damage
44
DANGER - Make Sure that the Main Power Has Been Switched off
45
WARNING - the Unit Is Sensitive to ESD
47
WARNING - Safety Risks During Handling of Batteries
49
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
50
2 Installation and Commissioning
53
Introduction
53
Unpacking
54
Pre-Installation Procedure
54
Working Range, IRB 140
58
Risk of Tipping/Stability
60
On-Site Installation
61
Lifting the Manipulator with Lifting Slings
61
Lifting and Turning the Manipulator
62
Manually Releasing the Brakes
63
Orienting and Securing the Manipulator
66
Fitting Equipment on Manipulator
67
Loads
69
Setting the System Parameters for a Suspended Robot
70
Bolt Pattern
72
Installation of Signal Lamp (Option)
74
Restricting the Working Range
75
Electrical Connections
76
Customer Connections on Manipulator
76
3 Maintenance
79
Introduction
79
Maintenance Schedules
80
Specification of Maintenance Intervals
80
Maintenance Schedule
81
Inspection Activities
83
Inspection, Damper Axes 2, 3 and 5 ............................................................. 3.3.2 Inspection, Robot Cabling
83
Inspection, Timing Belts
86
Cleaning Activities
89
Cleaning, Robot
89
Changing/ Replacing Activities
91
Type of Lubrication in Gearboxes
91
Changing the Oil in Axes 5 and 6 Gearboxes
92
4 Repair
95
Introduction
95
General Procedures
96
Mounting Instructions for Bearings
96
Mounting Instructions for Seals
98
Replacing Parts on Clean Room Robots
100
Complete Robot
102
Replacement of Cable Harness
102
Replacement of Complete Upper Arm
110
Replacement of Complete Lower Arm
116
Replacement of Base
120
Upper Arm
124
Replacement of Wrist Unit
124
Replacing the Damper, Axis 3
128
Replacement of Damper, Axis 5
130
Replacement of Cover, Arm Housing
132
Lower Arm
135
Replacement of Lower Arm Cover and Gasket
135
Replacing the Damper, Axis 2
139
Frame and Base
141
Replacement of Cover, Console
141
Replacement of Console
144
Replacing the Serial Measurement Unit and the Battery Pack
148
Replacement of Control Cable
154
Motors
158
Replacement of Motor, Axis 1
158
Replacement of Motor, Axis 2
162
Replacement of Motor and Timing Belt, Axis 3
166
Replacement of Motor, Axis 4
172
Replacement of Motor and Timing Belt, Axes 5 or 6
176
Adjustments and Measurements
182
Measuring the Gear Play, Axis 5
182
Measuring the Gear Play, Axis 6
184
Gearboxes
186
Replacement of Gearbox, Axes 1-2 and Damper, Axis 1
186
Service Work on Gearbox, Axis 4
192
Amount of Oil
193
5 Calibration Information
195
Introduction
195
Calibration Methods
196
Calibration Scale and Correct Axis Position
198
Calibration Movement Directions for All Axes
199
Updating Revolution Counters
200
Checking the Calibration Position
202
6 Decommissioning
203
Environmental Information
203
7 Robot Description
205
Type C of IRB 140
205
8 Reference Information
207
Introduction
207
Applicable Safety Standards
208
Unit Conversion
210
Screw Joints
211
Weight Specifications
214
Standard Tools
215
Special Tools
216
Performing a Leak-Down Test
217
Lifting Accessories and Lifting Instructions
218
9 Spare Part Lists
219
Introduction
219
Spare Parts - Robot IRB 140
220
10 Circuit Diagram
229
About Circuit Diagrams
229
Index
231
ABB IRB 140 Instructions Manual (82 pages)
Brand:
ABB
| Category:
Measuring Instruments
| Size: 2.78 MB
Table of Contents
Table of Contents
5
Overview
7
1 Overview
9
Introduction
9
How and When to Calibrate the Robot System
10
Calibration, Prerequisites
12
Calibration Movement Directions for All Axes
13
2 Reference Information
15
Introduction
15
Calibration Equipment, Axis 1
16
Calibration Equipment, Axes 2-6
17
Calibration Scales and Correct Axis Position
18
Initialization of Levelmeter 2000
23
Checking the Calibration Position
25
Positions and Directions of Sensor
27
3 Calibration
39
Introduction
39
Calibration, Axis 1, IRB 140
40
Calibration, Axis 1, IRB 1400
42
Calibration Axis 1, IRB 2400
44
Calibration, Axis 1, IRB 4400
46
Calibration, Axis 1, IRB 6600 / IRB 6650 / IRB 6650S / IRB 7600
48
Calibration, Axis 1, IRB 7600 (Early Design)
50
Calibration, Axis 1, IRB 6400R
52
Calibration, Axis 2
54
Calibration, Axis 3
56
Calibration, Axis 4
59
Calibration, Axis 5
62
Calibration, Axis 6
65
Fine Calibration Procedure on TPU
67
Fine Calibration Procedure on Flexpendant
69
Resetting of Levelmeter 2000 and Sensor
71
Updating Revolution Counters
74
4 After Calibration
79
Introduction
79
Post Calibration Procedure
80
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