ABB HD4/R Installation And Operating Instructions Manual
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- Installation and operating instructions manual (38 pages) ,
- Installation and service instructions manual (37 pages)
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M E D I U M V O LTA G E P R O D U C T S
HD4/R - HD4/R-SEC - HD4/RE-SEC
Installation and operating instructions
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01
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01 HD4/R series circuit breakers
02 HD4/RE series circuit breakers
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02
Table of Contents
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Table of Contents
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Summary of Contents for ABB HD4/R
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Page 1: Table Of Contents
— M E D I U M V O LTA G E P R O D U C T S HD4/R - HD4/R-SEC - HD4/RE-SEC Installation and operating instructions Table of Contents Introduction 1. Packing and transport 2. Inspection on arrival 3. - Page 2 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — For your safety! • Make sure that the installation room (space, • Make sure that the rated performance of the divisions and environment) is suitable for the apparatus is not exceeded during service.
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Page 3: Introduction
Besides this manual, it is therefore always for installing and putting the following medium necessary to consult the latest technical voltage circuit breakers into service: HD4/R, HD4/ documentation (electric circuit and wiring RE, HD4/R-SEC, HD4/RE-SEC. diagrams, assembly and installation drawings, any Please read the manual carefully to ensure that the protection coordination studies, etc.), especially... -
Page 4: Packing And Transport
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 1. Packing and transport The circuit breaker is shipped in special packing in Handling and transport must only be carried out the open position, with the springs discharged by expert and properly trained personnel. -
Page 5: Inspection On Arrival
• Test certificate the nameplate data (see fig. 1) correspond to the • Identification label information in the order confirmation sent by ABB • Fiscal copy of the shipping notification and in the shipping note. • Wiring diagram. -
Page 6: Storage
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 3. Storage When the apparatus must be stored for a certain Should the original packing no longer be available period of time, our workshops can (on request) and the apparatus cannot be installed immediately,... -
Page 7: Handling
M E D I U M V O LTA G E P R O D U C T S — 4. Handling Before proceeding with any operation, always make sure that the springs of the operating mechanism spring are discharged and that the apparatus is in the open position. -
Page 8: Description
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 5. Description General information 5.2 Basic configuration HD4/R circuit breakers made with the separate The basic coded versions of the circuit breakers pole construction technique. They are sulphur are always three-pole and comprise the following hexafluoride insulated for indoor installation and equipment (fig. - Page 9 5.3.2 Operating mechanism for HD4/RE series circuit breakers 5.3.1 Operating mechanism for HD4/R series The EL operating mechanism with energy stored circuit breakers by means of preloaded springs is used for fixed or The ESH operating mechanism with energy stored plu-in HD4/RE circuit breakers.
- Page 10 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 5. Description 5.4 Fixed circuit breakers The fixed circuit breaker (fig. 7) is the basic version, previously described in sect. 5.2. There are two drilled supports in the lower part of the structure to allow the circuit breaker to be fixed.
- Page 11 M E D I U M V O LTA G E P R O D U C T S Circuit breaker specifications 5.7.1 General specifications of HD4/R series fixed circuit breakers with rh lateral operating mechanisms (12 - 17.5 - 24 - 36 kV) Circuit breaker...
- Page 12 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 5. Description 5.7.2 General specifications of HD4/RE series fixed circuit breakers with rh lateral operating mechanisms (12 - 17.5 - 24 kV) Circuit breaker HD4/RE 12 HD4/RE 17 HD4/RE 24 Standards IEC 62271-100 •...
- Page 13 M E D I U M V O LTA G E P R O D U C T S 5.7.3 General specifications of fixed circuit breakers with rh lateral operating mechanisms for ABB UniSec switchgear (12 - 17.5 - 24 kV) Circuit breaker HD4/R SEC 12...
- Page 14 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 5. Description 5.7.4 General specifications of fixed circuit breakers with rh lateral operating mechanisms for ABB UniSec switchgear (12 - 17.5 - 24 kV) Circuit breaker HD4/RE SEC 12 HD4/RE SEC 17 HD4/RE SEC 24...
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Page 15: Instructions For Operating The Circuit Breaker
M E D I U M V O LTA G E P R O D U C T S — 6. Instructions for operating the circuit breaker Safety indications 6.3 Instructions for HD4/R series circuit breaker operation HD4/... circuit breakers guarantee a minimum IP3X degree of protection when... - Page 16 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 6. Instructions for operating the circuit breaker 6.5 Instructions for HD4/RE series 6.3.4 Closing operation Make sure that the springs of the operating circuit breaker operation mechanism are loaded, as indicated by the yellow signal in the window (7).
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Page 17: Installation
Comply with the indications in the product standards (IEC 62271-100) if other installation Whatever the method used, the fixing surface conditions are involved. Please contact ABB for must be welllevelled and all the resting points special installation requirements. must be on the same horizontal plane. - Page 18 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 7. Installation Table of tightening torque values 7.6.2 Maximum dimensions of the connections Screw Tightening torque values For fixed version HD4/R and HD4/RE circuit 10 Nm breakers, the connections must be shaped and...
- Page 19 M E D I U M V O LTA G E P R O D U C T S Overall dimensions 7.9.1 Fixed HD4/R, 12 ... 24 kV, 630 ... 1250 A TN 7237 Figure 14...
- Page 20 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 7. Installation 7.9.2 Fixed HD4/R, 12 ... 24 kV, 630 ... 1250 A TN 7234 Figure 15...
- Page 21 M E D I U M V O LTA G E P R O D U C T S 7.9.3 Fixed HD4/R, 36 kV, 630 ... 1250 A TN 7238 Type (A) 630 307.5 800-1250 302.5 Figure 16...
- Page 22 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 7. Installation 7.9.4 HD4/R-SEC, 12 ... 24 kV, 630 ... 800 A 1VCD003536 Figure 17...
- Page 23 M E D I U M V O LTA G E P R O D U C T S 7.9.5 HD4/RE-SEC fisso, 12 ... 24 kV, 630 A 1VCD000196 426,5 354,5 2xM10/22 DEEP 230 ±1 230 ±1 21,5 194 with C.S. 102 without C.S.
- Page 24 HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 7. Installation 7.9.6 HD4/RE 12 ... 24 kV, 630 A 1VCD000207 426,5 230 ±1 230 ±1 2xM10/22 deep 21,5 35,5 1002 194 with C.S. 102 without C.S. Figure 19...
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Page 25: Putting Into Service
All the operations for putting into service • make sure that the power connections to the must be carried out by ABB personnel or circuit breaker terminals are tight; by the customer’s qualified personnel. • establish the setting of the primary electronic If the operations are obstructed in any overcurrent release (if provided);... -
Page 26: Routine Inspections
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 9. Routine inspections 9.2 Inspection schedule Before proceeding with any operation, always make sure that the springs of the Inspection Frequency Criteria operating mechanism are discharged and Perform five mechanical... - Page 27 • Visually inspect the jaw isolating contacts, sliding “List of spare parts/accessories” (sect. 11.1) surfaces, etc., to make sure that they are properly must only be carried out by ABB personnel. lubricated. In particular: • Check the electrical and mechanical operation of •...
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Page 28: Instructions For Handling Apparatus Containing Sf6 Gas
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 10. Instructions for handling apparatus containing SF6 gas In its pure state, SF6 is an odourless, colourless, The Electric Industry uses SF6 in a closed cycle, non-toxic gas with a density about six times e.g. -
Page 29: Spare Parts And Accessories
11.1 List of spare parts/Accessories All assembly operations of spare parts/ accessories must only be carried out by • Opening release ABB personnel or by the customer’s suitably • Undervoltage release qualified personnel, in compliance with the • Contact for signalling undervoltage release... -
Page 30: Quality Of The Products And Environmental Protection
HD4/R - HD4/R-SEC - HD4/RE-SEC - INSTALLATION AND OPERATING INSTRUCTIONS — 12. Quality of the products and environmental protection The apparatus is manufactured in accordance with Disposal methods the requirements established by the international The products can be disposed of by means of heat... - Page 31 M E D I U M V O LTA G E P R O D U C T S — Notes ....... . .
- Page 32 Phone: +49(0)2102/12-1230 Fax: +49(0)2102/12-1916 E-mail: powertech@de.abb.com The data and illustrations are not binding. We reserve the right to modify the contents of this document without prior notice following technical www.abb.de/calor and product developments. © Copyright 2022 ABB. All rights reserved.