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Epson Part Feeding 7.0 IF-80 Manual

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EPSON RC+ 7.0 Option
Part Feeding 7.0
IF-80
Rev.3
EM221S4980F

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Summary of Contents for Epson Part Feeding 7.0 IF-80

  • Page 1 EPSON RC+ 7.0 Option Part Feeding 7.0 IF-80 Rev.3 EM221S4980F...
  • Page 3 EPSON RC+ 7.0 Option Part Feeding 7.0 IF-80 Rev.3 Copyright  2020-2022 SEIKO EPSON CORPORATION. All rights reserved. Part Feeding 7.0 IF-80 Rev.3...
  • Page 4 FOREWORD Thank you for purchasing our robot system. This manual contains the information necessary for the correct use of the EPSON RC+ PartFeeding option. Please carefully read this manual and other related manuals before installing the robot system. Keep this manual handy for easy access at all times.

  • Page 5: Table Of Contents

    3.5.3 Vibration Decoupling ............... 22 3.5.4 Minimal Distance Between Part Feeding ........ 25 3.5.5 Technical Data Tables ............26 3.6 Conneting Cable ................. 29 3.6.1 Overview ................. 29 3.6.2 Power Connection ..............30 3.6.3 Communication ................ 32 Part Feeding 7.0 IF-80 Rev.3...
  • Page 6 6.2.3 Plate for Purging Option (Anti-static) ........48 6.2.4 Plate for Purging Option (FDA) ..........49 6.3 Hopper (series: IF-80) ................49 6.4 Others, Accessories (series: IF-80) ............. 49 6.5 Backlight (series: IF-80) ............... 50 6.6 License (series: common)..............50 7. Troubleshooting Part Feeding 7.0 IF-80 Rev.3...

  • Page 7: Hardware (If-80)

    Hardware (IF-80)

  • Page 9: Safety

    For more information on a specific subject, the reader should read another manual, or refer to other paragraph. ■ Epson shall not be liable whatsoever for any loss or damage arising from a failure to observe the items specified in Safety precautions. The customer is responsible CAUTION for providing the necessary instructions to the persons concerned.

  • Page 10: Safety Precautions

    ■ Be sure that all power sources and other cables to the unit are disconnected before working on the product. ■ Only qualified personnel (trained by Epson and with professional experience) are authorized to work on this device. ■ Do not plug or unplug cables of the system unless it is switched off.

  • Page 11: Danger

    LED radiation. This Backlight is not constructed to be used permanently. Please switch off the illumination after image acquisition. (Autoswitch OFF after a 30 second timeout). WARNING Figure 1-1: Specific warnings Part Feeding 7.0 IF-80 Rev.3...
  • Page 12 40°C in normal use. This temperature can nevertheless increase to 55°C in extreme use. It is the responsibility of customers to document their own application and instruct employees on procedures to avoid contact with these surfaces. CAUTION Figure 1-2: Specific warnings Part Feeding 7.0 IF-80 Rev.3...

  • Page 13: Specifications

    Model number IF80 no Light IF80 (No backlight) R12NZ9015B IF80 RED IF80+backlight: Red R12NZ9015C IF80 WHITE IF80+backlight: White R12NZ9015D IF80 GREEN IF80+backlight: Green R12NZ9015E IF80 BLUE IF80+backlight: Blue R12NZ9015F IF80 INFRARED IF80+backlight: Infrared light R12NZ9015G Part Feeding 7.0 IF-80 Rev.3...

  • Page 14: Part Names And Overall Dimensions

    (D) For more information on how to remove or change the platform, refer to 5.2.2 Remove the platform module (E) For more information on the backlight color and the procedure to exchange the backlight, refer to 5.3.1 Exchange of the backlight Part Feeding 7.0 IF-80 Rev.3...

  • Page 15: Overall Dimensions

    Additional space is needed around the IF-80 to unclamp and remove the platform with the integrated lever: Figure 2-3: overall dimensions with "lever" Refer to 5.2.2 Remove the platform module for more information on how to remove the platform. For details of installing, refer to 3.3 Installing IF-80. Part Feeding 7.0 IF-80 Rev.3...

  • Page 16: Visual Signals

    (refer to 3.6.2 Power connection for more information) Platform Platform vibrating Hopper Hopper vibrating Blinking Time on: 100ms System in standby State Blinking Time on: 900ms System in service 24V on backlight Backlight Synchronization input Communication Part Feeding 7.0 IF-80 Rev.3...

  • Page 17: Maximum Permissible External Force On The Platform

    Maximum weight of components (in addition to the maximum weight 50 g of the platform) 2.3.6 Permissible Hopper Weight IF-80 Maximum weight of the hopper (without components) 400 g Maximum weight of components (in addition to the maximum weight 400 g of the hopper) Part Feeding 7.0 IF-80 Rev.3...

  • Page 18: Maximum Plate Displacement

    2. Specifications 2.3.7 Maximum Plate Displacement IF-80 Maximum displacement x ±0.5mm Maximum displacement y ±0.5mm Maximum displacement z ±0.5mm 2.3.8 Plate Z Repeatability IF-80 Plate Z repeatability ±20 µm Part Feeding 7.0 IF-80 Rev.3...

  • Page 19: Specification Table

    *: Before using parts, try to feed actual parts to the feeder and operate feeder, and check if below works. - Parts scatter - Parts move - Stacked parts scatter etc. The parts that couldnot do the above are not suitable for feeder. Part Feeding 7.0 IF-80 Rev.3...

  • Page 20: Picking Surface

    2. Specifications 2.4.2 Picking Surface The maximum picking surface dimensions corresponds to the IF-80 platform size: Figure 2-5: Picking surface Part Feeding 7.0 IF-80 Rev.3...

  • Page 21: Environment And Installation

    ■ Do not use the product in an atmosphere of corrosive gases. CAUTION 3.1.2 Storage Environment The storage environment should be similar to the operating environment. In addition, you should protect the IF-80 against dust Part Feeding 7.0 IF-80 Rev.3...

  • Page 22: Base Table

    To guarantee a proper behavior of the IF-80 a tight fastening to a solid underground is necessary. The following holes in the base plate of different IF-80 feeders can be used to mount it mechanically. Figure 3-1: Installing dimension of IF-80 Figure 3-2: Precise positioning of the IF-80 Part Feeding 7.0 IF-80 Rev.3...

  • Page 23: Unpacking And Transportation

    ■ Take care not to cut too deep or else you will damage the IF-80. WARNING Step 2 Verify that there is no visible damage NOTE ■ If the product (A) received does not match your order, or is damaged, contact your  Sales Representative. Part Feeding 7.0 IF-80 Rev.3...

  • Page 24: Packaging Of The Product, Transportation And Handling

    The IF-80 is shipped in a cardboard box with the following dimensions: IF-80 Dimensions 500 × 330 × 130 mm Gross weight 5 kg Table 3-1: gross weight and dimensions of the product in packaging Part Feeding 7.0 IF-80 Rev.3...

  • Page 25: Installation

    3.5.1 Symbols and Acronyms in this Manual This section describes symbols and acronyms. 3.5.1.1 Symbols Wrong implementation Correct implementation Active / operating feature (moving) Movements Passive / NOT operating feature (NOT moving) Perturbation / undesired vibration Part Feeding 7.0 IF-80 Rev.3...
  • Page 26 APSOvib; compression in Z direction (axial direction) max. allowed compressive force of the round buffer APSOvib Length of male screws mass not applicable Qty. quantity Ref. reference Depth of female screws Part Feeding 7.0 IF-80 Rev.3...

  • Page 27: Installing Part Feeding

    3.5.2.2 Installing Part Feeding on the table The Part Feeding must be properly installed on the base table. NOTE ■ About number of screws and size of screws when installing on the base table,  refer to 3.5.5.2 Specification of Screw. Part Feeding 7.0 IF-80 Rev.3...

  • Page 28: Vibration Decoupling

    3.5.3.1 Decoupling of Moving Devices If several moving devices are assembled in parallel, and close to each other, it is necessary to “decouple the vibrations”, to avoid that behavior of any product is disturbed by the movement of others. Part Feeding 7.0 IF-80 Rev.3...
  • Page 29 For the vibration isolators [], refer to 3.5.5.3 Specification of Vibration Isolators. ■ Increasing the mass of the base table to avoid the integration of the vibration NOTE  isolators does not ensure that the spread vibrations will be completely dampen- out. Part Feeding 7.0 IF-80 Rev.3...
  • Page 30 Therefore, it is recommended not to install feeders and cameras on the same support. When this solution is not applicable, be sure to mount the camera on a rigid and heavy enough base table to prevent back-feeding of vibrations into surrounding devices. Part Feeding 7.0 IF-80 Rev.3...

  • Page 31: Minimal Distance Between Part Feeding

    It is therefore recommended to install the feeders at enough distance to prevent them from disturbing each other. The minimal distance between Part Feeding, refer to 3.5.5.4. Minimal Distance Between Part Feeding. Part Feeding 7.0 IF-80 Rev.3...

  • Page 32: Technical Data Tables

    Table 3-2: Specification of Base Table.  ■ Dimension the base table so that the minimum mass [M] requirement is met. 3.5.5.2 Specification of Screw IF-80 IF-240 IF-380 IF-530 Quantity of screws Screw ø Table 3-3: Specification of Screw Part Feeding 7.0 IF-80 Rev.3...
  • Page 33 [Fz]. If the total mass exceeds the max. allowed compressive force, select new round buffer. CAUTION Vibration isolator (round buffer) Figure 3-4: Vibration isolator (round buffer) Part Feeding 7.0 IF-80 Rev.3...
  • Page 34 Elesa - www.elesa.com – (section: Rubber buffers) 3.5.5.4 Minimal Distance Between Part Feeding IF-80 IF-240 IF-380 IF-530 c – [mm] ≥ 10 ≥ 10 ≥ 30 ≥ 30 Table 3-5: Minimal Distance Between Part Feeding Part Feeding 7.0 IF-80 Rev.3...

  • Page 35: Conneting Cable

    The IF-80 is a standalone module with its own controller. The electrical interfaces of the IF-80 are located on the rear panel of the product: Figure 3-5: Electrical interfaces of the IF-80 A Power connection B Ethernet connection (RJ45) C Backlight synchronization Part Feeding 7.0 IF-80 Rev.3...

  • Page 36: Power Connection

    0V GND S-Power 24VDC PELV Power 0V GND Power EARTH Connector type (on IF-80 side): M16, 5 Poles, male ■ In case of all functions working simultaneously (vibration, backlight, hopper), the NOTE  current increases to 6A Part Feeding 7.0 IF-80 Rev.3...
  • Page 37 ■ Both Power and S-Power can be connected to a single power supply or to two different power supplies. NOTE  ■ The 0 V power supply and the 0 V S-power supply are internally connected in the feeder. short-circuit current rating: SCCR Power 40 A S-Power 40 A Part Feeding 7.0 IF-80 Rev.3...

  • Page 38: Communication

    Default IP address 192.168.0.64 Default subnet mask 255.255.255.0 Port 4001 MAC address Can be read by ARP request For more information on the procedure to restore the default IP address, please refer to 5.3.2 Resetting IP address. Part Feeding 7.0 IF-80 Rev.3...

  • Page 39: Option 4.1 Platform

    In order to improve the availability of certain components on the surface of the feeder, it is possible to structure the platform surface. EPSON offers various types of platforms including Flat, Anti-Stick and Anti-roll. Custom platforms with slots, holes or pockets must be designed and fabricated by the customer.
  • Page 40 Ex: Thin washers of the robot. Holes Holes are useful when cylindrical components are to be fed and presented upright. Ex: Pins For model number of Plate provided by Epson, refer to 6.2 Plate (series: IF-80). Part Feeding 7.0 IF-80 Rev.3...

  • Page 41: Plate Fixation Kit

    4 Option 4.1.2 Plate Fixation Kit In the case of custom platforms, a plate fixation kit can be ordered from Epson. The flat platform can be used for a large variety of components, mainly components with a flat surface allowing a stable resting position.

  • Page 42: Dimension Of Platform

    The purge option consists in a platform (A) with a special geometry, which allows the components to be evacuated in a dedicated box (B). The box can be easily removed by the operator without tooling. Figure 4-2: Purge option Part Feeding 7.0 IF-80 Rev.3...

  • Page 43: Hopper

    Product name Specification Model number 160cm HOPPER - 80 160cm3 Hopper R12NZ9016F 160cm HOPPER MEDICAL - 80 R12NZ9016G 160cm3 Hopper/ FDA* * We use materials which conformed FDA (Food and Drug Administration). (FDA 21CFR177.2470 & 21CFR178.3297) Part Feeding 7.0 IF-80 Rev.3...

  • Page 44: Backlight

    Ethernet RJ45 cable (5m) ■ All these cables are NOT adapted for cable carriers (cable tracks). WARNING Product name Specification Model number POWER CABLE 80/240 Power cable R12NZ9016K RJ45 CAT5e -SF/UTP 5m GREY CABLE Ethernet cable R12NZ9016L Part Feeding 7.0 IF-80 Rev.3...

  • Page 45: Maintenance And Component Replacement

    ■ Do not operate the system when it is damaged. Please ensure before use that there are no visual defects. CAUTION 5.1.2 Specific Warnings ■ Be sure that the platform is unloaded before any kind of maintenance. CAUTION Part Feeding 7.0 IF-80 Rev.3...

  • Page 46: Maintenance

    5. Maintenance and Component Replacement 5.2 Maintenance ■ For any kind of maintenance, always use Epson products. CAUTION 5.2.1 Periodic Maintenance Schedule The IF-80 is virtually maintenance-free. However, simple inspections should be done at regular intervals to ensure optimum performances, and safety operating of your product.

  • Page 47: Remove The Platform Module

    ■ Be sure that the backlight is off before removing the platform module. Failure to follow this instruction may cause permanent damage to the backlight. CAUTION Figure 5-1: Remove the platform Step 1 Turn the lever (A) clockwise and pull it forward. Step 2 Remove the platform (B). Part Feeding 7.0 IF-80 Rev.3...

  • Page 48: Control And Cleaning Of The Platform

    Figure 5-2: Platform Step1 Control the surface state of the platform (A) and be particularly careful of the following points: - Dirt or spotted surface - Oily or greasy surface Step2 Clean the surface of the platform. Part Feeding 7.0 IF-80 Rev.3...

  • Page 49: Component Replacement

    For a list of the components which can be replaced directly by the customer, please contact the supplier of your region. For any other repair, the product must be returned to the manufacturer. ■ For any kind of replacement, always use Epson products. CAUTION Replaceable parts...

  • Page 50: Exchange Of The Backlight

    Step 2 Remove the four screws (B). Step 3 Remove the backlight (C). Step 4 Place the new backlight. Step 5 Screw the four screws (0.2 N·m). Step 6 Remount the platform module. Part Feeding 7.0 IF-80 Rev.3...

  • Page 51: Resetting Ip Address

    Disconnect and reconnect the power cable. (or switch off and switch on the power on the IF-80.) The IF-80 will take the default parameters by the new startup: IP: 192.168.0.64 SubnetMask: 255.255.255.0 TCP Port: 4001 Part Feeding 7.0 IF-80 Rev.3...
  • Page 52 5. Maintenance and Component Replacement Step 4 Parameters in memory can now be modified from the EPSON RC+, go to the [Setup]-[System Configuration]-[Controller]-[Part Feeding] page For more details, refer to Software 2.1 System Configuration. Step 5 When parameters are defined as desired, replace selector 1 in position (D).

  • Page 53: Option Part List

    ANTI-ROLL PLATE (BLACK)-80dia.0.7-1.5 Supported work piece: ø0.7-1.5 R12NZ9015T Material: POM-C EC (Anti-static) Anti-roll (Black) ANTI-ROLL PLATE (BLACK)-80dia.1.5-3.5 Supported work piece: ø1.5-3.5 R12NZ9015U Material: POM-C EC (Anti-static) Anti-stick (Black) ANTI-STICK PLATE (BLACK)-80 R12NZ9015V Material: POM-C EC (Anti-static) Part Feeding 7.0 IF-80 Rev.3...

  • Page 54: Plate (Fda)

    ANTI-ROLL PLATE PURGE(BK)-80dia.0.7-1.5 Supported work piece: ø 0.7-1.5 R12NZ9015X Material: POM-C EC (Anti-static) Anti-roll (Black) ANTI-ROLL PLATE PURGE(BK)-80dia.1.5-3.5 Supported work piece: ø1.5-3.5 R12NZ9015Y Material: POM-C EC (Anti-static) Anti-stick (Black) ANTI-STIC PLATE PURGE(BK)-80 R12NZ9015Z Material: POM-C EC (Anti-static) Part Feeding 7.0 IF-80 Rev.3...

  • Page 55: Plate For Purging Option (Fda)

    Hopper height adjustment adapter R12NZ9016J POWER CABLE 80/240 Power cable R12NZ9016K RJ45 CAT5e -SF/UTP 5m GREY CABLE Ethernet cable R12NZ9016L * We use materials which conformed FDA (Food and Drug Administration). (FDA 21CFR177.2470 & 21CFR178.3297) Part Feeding 7.0 IF-80 Rev.3...

  • Page 56: Backlight (Series: If-80)

    INFRARED BACKLIGHT - 80 backlight: Infrared light R12NZ9016V 6.6 License (series: common) Product name Specification Model number Part Feeding License Part Feeding License R12NZ90106 Part Feeding License for USB Key Part Feeding License for USB Key R12NZ90107 Part Feeding 7.0 IF-80 Rev.3...

  • Page 57: Troubleshooting

    7. Troubleshooting 7. Troubleshooting For trouble, refer to following manual. EPSON RC+ 7.0 Option Part Feeding 7.0 Introduction & Software ” Trouble Shooting” Part Feeding 7.0 IF-80 Rev.3...
  • Page 58 7. Troubleshooting Part Feeding 7.0 IF-80 Rev.3...

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