LG 50UH63 Series Service Manual
LG 50UH63 Series Service Manual

LG 50UH63 Series Service Manual

Chassis : ud63p
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LED TV
SERVICE MANUAL
CHASSIS : UD63P
MODEL : 50/58UH63**
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69502017 (1603-REV00)
Internal Use Only
50/58UH63**-ZA

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Summary of Contents for LG 50UH63 Series

  • Page 1 Internal Use Only LED TV SERVICE MANUAL CHASSIS : UD63P MODEL : 50/58UH63** 50/58UH63**-ZA CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL69502017 (1603-REV00)
  • Page 2 ADJUSTMENT INSTRUCTION .............. 11 BLOCK DIAGRAM .................. 21 EXPLODED VIEW .................. 31 DISASSEMBLY ..................32 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 3: Safety Precautions

    An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 4: Servicing Precautions

    - 4 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 6: Specification

    SAT10&7 68.5E, INTELSAT15 85.2E, INTELSAT1R 50.0W, INTEL- SAT903 33.5W, INTELSAT904 60.0E, NILESAT 7.0W, NSS12 57.0E, THOR 0.8W, TURKSAT 42.0E,YAMAL201 90.0E, OTHER - 6 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 7 S Band III : 300 ~ 470 Mhz Maximum number of 6,000 3,000 storable programmes External antenna 75 Ω impedance - 7 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 8 74.250 HDTV 1080i 1920*1080 56.25 148.50 HDTV 1080p 1920*1080 67.43 59.94 148.350 HDTV 1080p 1920*1080 67.50 148.50 HDTV 1080p - 8 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 9 UDTV 2160P(DVB) UHD only 4096*2160 134.86 59.94 593.41 UDTV 2160P UHD only 4096*2160 135.00 60.00 594.00 UDTV 2160P UHD only - 9 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 10 2D to 3D, Side by Side, Top & Bottom 1920*1080 28.13 74.25 HDTV 1080I 2D to 3D, Side by Side, Top & Bottom - 10 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 11: Adjustment Instruction

    : DETECT → MAC → ESN → Widevine → CI → HDCP20 ▪ Play: Press Enter key ▪ Result: Ready, Test, OK or NG ▪ Printer Out (MAC Address Label) - 11 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 12: Equipment Setting

    4) Check the model name Instart menu. → Factory name displayed. (ex 65UG870V-ZA) 5) Check the Diagnostics.(DTV country only) → Buyer model displayed. (ex 65UG870V-ZA) - 12 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 13: Manual Adjustment

    ⓒ Month, Year: Controlled on production line: ex) Monthly : ‘01’ → ‘01’, Year : ‘2016’ → ‘1A’ EDID Block 1, Bytes 128-255 [80H-FFH] ⓓ Model Name(Hex): LGTV ⓔ Checksum(LG TV): Changeable by total EDID data. 4B F1 ⓕ Vendor Specific(HDMI) 01 5D 5E 5F...
  • Page 14 88 3C 00 0A 20 00 FC C0 71 1C 16 58 2C 25 00 4C 47 0A 20 D0 50 - 14 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 15 58 2C 45 00 FD 00 60 3E 1E 88 3C 00 0A 20 00 FC 00 4C 47 0A 20 - 15 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 16 B0 67 D8 5D C4 01 05 C0 00 E4 0F C0 18 01 1D 80 71 1C 16 58 2C D0 00 - 16 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 17: White Balance Adjustment

    → Only when internal pattern is not available G Gain Color Analyzer Matrix should be calibrated using CS-100. • Warm B Gain R Cut G Cut - 17 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 18 - After Aging Start, Keep the Power ON status during 5 Minutes. - In case of LCD, Back-light on should be checked using no signal or Full-white pattern. - 18 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 19 - If OK, Good lamp will lit up and the stopper will allow the - MSHG-600 (SW: 1220 ↑) pallet to move on to next process. - HDMI Cable (for 1.4 version) - 19 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 20 (2) Select "Tool Option 1" and push "OK" key. (3) Punch in the number. (Each model has their number) - 20 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 21: Block Diagram

    BLOCK DIAGRAM 1. M16 Only - 21 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 22 2. M16 ONLY (Internal) - 22 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 23 3. M16 Only I2C - 23 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 24 4. M16 only Power - 24 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 25 5. Tuner/CI - 25 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 26 6. Video/Audio In - 26 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 27: Audio Out

    7. Audio Out - 27 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 28 8. HDMI - 28 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 29 9. USB / WIFI / M-REMOTE / UART - 29 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 30 10. WOL - 30 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 31: Exploded View

    Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 31 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 32 2. Disassemble screw (58UH63) *SCREW TORQUE : SCREW : 6 ~ 8Kgf .cm SCREW : 5 ~ 7Kgf .cm - 32 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 33 (1) Disassemble Screw and then Hold B/C Bottom Side. (2) Pull the upward at point of picture. (3) Disassemble Back Cover. - 33 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 34: Troubleshooting Guide

    TROUBLE SHOOTING GUIDE LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 35 Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 36 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 37 No Video/ voltages of Power Normal replace Board ( 13V) voltage? No audio MAIN B/D Replace Power Board and repair parts LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 38 2. Install Booster S/W Upgrade Normal Contact with signal distributor or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 39 Request repair for external device/cable Check external External device HDMI device and Replace Main/T-con B/D /Cable error cable normal LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 40 Screen (Check normal operation of Main /T-con External Input, Component, normal? and HDMI by connecting Jig, pattern Generator ,Set-top Box etc. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 41: Power Error

    Measure voltage of each output of Power B/D Normal? ※ Normal Replace Main B/D voltage? Close Normal Check ST-BY 3.5V voltage? ☞A18 Replace Power B/D Replace Power LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 42 Power off by unknown status except listed case "POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble Abnormal "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 43 Speaker off Board Cancel OFF Replace Power Board and repair parts Check Replace MAIN Board Disconnection Speaker disconnection Replace Speaker LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 44 Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 45: Function Error

    (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 46 Down load the Firmware * If you conduct the loop at 3times, change the MR15R. * INSTART MENU14.RF remote control Test3. Firmware download LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 47 Main B/D ☞A24 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value is “NG”? Close Change the Wifi assy LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 48 Check the Camera Ver. Reconnect the Normal Replace INSTART menu is “NULL”? operation? Camera module Main B/D Close Change the Camera module LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 49 - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in external device/cable Recognition error accordance with technical information LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 50 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 51 Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote Replace remote control control damage Stand Replace stand dent LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 52 Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5 Inverter/ Module Exchange Module (1) A-4/5 Exchange Module (2) A-5/5 Continue to the next page LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 53 Voltage and speaker checking method when there is no audio remote control operation checking D. Function error method A23/ A24 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 54 After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 55 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 56 Channel Tuning  Auto Tuning DTV Antenna When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Satellite Antenna LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 57 <ALL MODELS> 1. Checking method for remote control for adjustment Version Press the IN-START with the remote control for adjustment LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 58 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. 3. If you can`t see the UHD live TV, please connect signal at left side of jack. (Korea model only) LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 59 Content connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 60 Content Check Link Cable(EPI) reconnection condition date <43UH750V-ZA> Check the contact condition of the Link Cable, especially dust or mis insertion. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 61 Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 62 Solder defect, CNT Broken Solder defect, CNT Broken T-Con Defect, CNT Broken Abnormal Power Section Solder defect, Short/Crack Solder defect, Short/Crack A - 1/5 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 63 Abnormal Power Section Solder defect, Short/Crack Abnormal Display Fuse Open, Abnormal power section Solder defect, Short/Crack Noise GRADATION GRADATION A - 2/5 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 64 Appendix : Exchange Power Board (PSU) No Light Dim Light Dim Light Dim Light No picture/Sound Ok A - 3/5 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 65 Appendix : Exchange the Module (1) Press damage Crosstalk Crosstalk Press damage Press damage Un-repairable Cases In this case please exchange the module. A - 4/5 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 66 Un-repairable Cases In this case please exchange the module. Horizontal Block Gate TAB IC Defect Gate TAB IC Defect A - 5/5 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 67 Revised Content Check front Power Indicator date <UH75 MODELS> ST-BY condition: On or Off Power ON condition: Turn Off LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 68 B. Power error _No power symptom date Revised Check power input voltage and ST-BY 3.5V Content date Check the DC 13.2V LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 69 Entry method 1. Press the IN-START button of the remote control for adjustment 2. Check the entry into adjustment item 3 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 70: Checking Method

    1. Press the Setting button on the remote control 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 71 3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 72 3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 73 Checking order 1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2.Check the 3.5V on the terminal 1 (+3.5V_WIFI) A23/A24 LGE Internal Use Only Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. Only for training and service purposes...

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