Toro Line Painter 1200 Operator's Manual
Hide thumbs Also See for Line Painter 1200:

Advertisement

Quick Links

Form No. 3354–515 Rev. A
Toro Line Painter 1200
Model No. 42004—260000001 and Up
Operator's Manual
Register your product at www.Toro.com
Original Instructions (EN,GB)

Advertisement

Table of Contents
loading

Summary of Contents for Toro Line Painter 1200

  • Page 1 Form No. 3354–515 Rev. A Toro Line Painter 1200 Model No. 42004—260000001 and Up Operator’s Manual Register your product at www.Toro.com Original Instructions (EN,GB)
  • Page 2: Table Of Contents

    Specifications ....... The Toro General Commercial Products Warranty General Specifications .
  • Page 3: Warning

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Safety Distributor or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on Toro designed and tested this machine to offer reasonably the product.
  • Page 4 • Never allow adults unfamiliar with these instructions – Use a respirator or mask if there is a chance fumes to operate the machine. may be inhaled. Read the instructions provided with the mask to insure proper protection is • Never operate the machine while people (especially provided.
  • Page 5: Sound Pressure Level

    • If you must drain the fuel from the fuel tank, do it outdoors. • To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories. • Maintain or replace safety and instruction decals when necessary.
  • Page 6: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7814 1. Entanglement hazard, belt—stay away from moving parts. 108-0233 108-0326 1.
  • Page 7: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications Kawasaki, 6 hp (4.5 kW), 180 cc, dual–element air cleaner. 1 gallon (3.8 l) fuel Engine tank. Transaxle 3–speed gear–drive with neutral and reverse. Front: 10 x 3.5” (25.4 x 8.9 cm), pneumatic: Rear: 13.5 x 5” @34.3 x 12.7 cm), Wheels pneumatic.
  • Page 8: Measurements

    Measurements Length (including handles) 64 in. (162.6 cm) Width (outside wheels) 29 in. (73.7 cm) (including spray head) 36 in. (91.4 cm) Height 46 in. (116.8 cm) Wheelbase 22 in. (55.9 cm) Weight (dry) 240 lb. (108.9 kg) Optional Equipment Hand Wand Kit Model No.
  • Page 9: Setup

    Setup Note: Determine the left and right sides of the machine from the normal operating position. Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts, total set-up cannot be completed. Some parts may have already been assembled at the factory. Description Qty.
  • Page 10: Install The Handle And Shift Rod

    Install the Handle and Shift 4. Select one of the upper mounting holes, position the handle at the desired operating position and secure the handle to the tank support with (2) bolts and nuts (Fig. 3). 1. Remove the hairpin cotter, washer and cable tie 5.
  • Page 11: Install The Spray Boom

    Install the Spray Boom Install the Line Guide 1. Slide the spray boom onto the mounting tube and Insert the line guide (Fig. 8) into the tube and tighten the secure with the mounting pin (Fig. 6). The spray boom adjusting knobs.
  • Page 12: Before Operating

    American Petroleum Institute (API) service hole to raise the oil level to the Full mark on the classification SF, SG, SH, SJ or higher. dipstick. Toro Premium Engine oil is available from your Important Do not overfill the crankcase with oil and distributor.
  • Page 13: Check The Tire Pressure

    1. Clean around the fuel tank cap (Fig. 9). Danger 2. Remove the cap from the tank. 3. Fill the fuel tank with unleaded gasoline to within 1/4 In certain conditions, gasoline is extremely to 1/2 inch (6 to 13 mm) from the top of the tank. Do flammable and highly explosive.
  • Page 14: Operation

    Operation Paint Control Lever Latch Rotate the latch over the paint control lever to lock the Note: Determine the left and right sides of the machine lever in place (Fig. 12). Use lever latch when painting long lines or when cleaning the system. from the normal operating position.
  • Page 15: Starting The Engine

    Primer Flush/Paint Lever Rotate the flush/paint lever up to flush the system. Rotate Press in the primer three times before starting a cold the lever down to paint. Center position is Off (Fig. 13) engine (Fig. 14). The Off position closes all flow to the pump. Use the Off position when paint is in the tank and the paint filter has to be serviced.
  • Page 16: Stopping The Engine

    Mixing the Paint Note: Do not use the primer when the engine is warm. 6. Rotate the ignition key to the Start position (Fig. 12). • The line painter is designed to operate only with latex based water soluble paint. 7.
  • Page 17: Mixing Paint In The Tank

    Figure 21 Figure 20 1. Spray shield 3. Boom arm stop 1. Tank cover 2. Spray shield wing nuts 5. Pour the desired amount of mixed paint, through the 2. Move the shields (Fig. 21) in or out until the desired strainer and into the tank.
  • Page 18: Nozzle Description

    • If the shields are positioned too low, they can leave Note: Spray contact will cause paint buildup on the shield that may drip or leave streaks when the paint is streaks. shut off. Figure 25 1. Boom arm stop Figure 23 Adjusting the Spray Pressure 6.
  • Page 19: Operating Tips

    • Thoroughly inspect the area where you will use the work site. Toro does not recommend leaving paint in the machine and remove all foreign objects. tank overnight. The paint may thicken and clog the lines.
  • Page 20 Figure 30 Figure 28 1. Agitation line 2. Tank drain valve 1. Tank strainer 4. Start the engine which allows the pump to circulate. 1. Remove the paint tank strainer (Fig. 28) and clean with water. 5. Make sure the Flush/Paint lever (Fig. 31) is in the PAINT position.
  • Page 21: Cleaning The Pump Filter

    Cleaning the Pump Filter Remove and clean the paint filter (Fig. 32). 1. Turn the engine off. 2. Using the filter wrench provided, remove the pump filter cap. 3. Remove the pump filter and clean with water. 4. Install pump filter and cap. Figure 34 1.
  • Page 22: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Each Use • Check the engine oil level. 5 Hours • Check the engine mounting fasteners. Tighten them if they are loose. 25 Hours •...
  • Page 23: Checking The Engine Oil Level

    Checking the Engine Oil Level Before you use the line painter, make sure that the oil level is between the Add and the Full marks as shown on the dipstick (Fig. 35). If the oil level is below the Add mark, add oil.
  • Page 24: Changing The Engine Oil

    Changing the Engine Oil Changing the Oil Filter Change the oil after the first 8 operating hours and then Replace the oil filter (Fig. 39) after every 100 operating after every 50 operating hours or every season (more hours or yearly, whichever comes first. frequently in dusty or dirty conditions).
  • Page 25: Emptying Fuel Tank And Cleaning The Fuel Filter

    Emptying the Fuel Tank and 7. Torque the plug to 17 ft-lb (23 Nm). Cleaning the Fuel Filter 8. Connect the wire to the spark plug. The fuel filter (screen) element is located inside the fuel Inspecting the Belts tank. Clean the fuel filter element every 100 operating hours.
  • Page 26: Storage

    Storage Warning To prepare the line painter for off-season storage, perform Gasoline can vaporize if you store it over long the recommended maintenance procedures. Refer to periods of time and explode if it comes into Maintenance Section in Manual. contact with an open flame. Store the machine in a cool, clean, and dry place.
  • Page 27: Troubleshooting

    Troubleshooting Toro designed and built your line painter for trouble-free operation. Check the following components and items carefully, and refer to the Maintenance Section of Manual for more information. If a problem continues, contact an Authorized Service distributor. Problem Possible Causes...
  • Page 28: Paint System Schematic

    Paint System Schematic...
  • Page 29 Notes...
  • Page 30 Notes...
  • Page 31: Evaporative Emission Control Warranty Statement

    Owner’s Warranty Responsibilities: ® • As the equipment owner, you are responsible for performance of the required maintenance listed in your Operator’s Manual. The Toro ® Company recommends that you retain all receipts covering maintenance on your equipment, but The Toro Company cannot deny warranty solely for the lack of receipts.
  • Page 32: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

42004

Table of Contents