Related Manuals for Siemens SIMOGEAR BA 203-KS
Summary of Contents for Siemens SIMOGEAR BA 203-KS
- Page 1 Edition 05/2022 ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS SIMOGEAR Adapter for gearbox BA 2039 - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ www.siemens.com...
- Page 3 Introduction Fundamental safety instructions Specific safety instructions SIMOGEAR Technical description Geared motors SIMOGEAR adapters for gearboxes Installing - KS, K2, K3, K4, K5, KQ, KQS, K8, A, Operation Operating Instructions Service and maintenance Spare parts Supplement to the SIMOGEAR gearbox operating instructions BA 2030 Original instructions 05/2022...
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Introduction
(Page 21) • Attention deleted -> General information on installation (Page 25) • z12 and z values changed in the KS adapter, size KS8.1 -> Mounting SIEMENS servomotors without parallel key onto adapter KS (Page 30) • Assignment of coupling size and IEC B5 corrected --> Fit the standard motor to the K2 or K3 adapter (Page 33) •... - Page 6 Introduction Avoiding dangers Avoid dangers. Ensure safe, problem-free operation and a maximum service life: • Before you start using the motor, you must read these Operating Instructions • Always follow the safety instructions and notices in these operating instructions. The warning notice system is explained at the beginning of this document. This documentation should be kept in a location where it can be easily accessed and made available to the personnel responsible.
- Page 7 Later, you can log on with your login data. You can create your own personal library under "mySupport" using the following procedure. Precondition You have registered for and logged on to "Siemens Industry Online Support", hereinafter referred to as "SIOS". SIOS (https://support.industry.siemens.com/cs/de/en/) Procedure for creating a personal library 1.
- Page 8 Your questions, suggestions and corrections of the technical documentation are welcome. For this purpose, please use the "Send feedback" link in Siemens Industry Online Support at the end of an entry or send an Email (mailto:docu.motioncontrol@siemens.com) to the following address.
- Page 9 Introduction (e.g. time stamps). If the user links these data with other data (e.g. shift plans) or if he stores person-related data on the same data medium (e.g. hard disk), thus personalizing these data, he has to ensure compliance with the applicable data protection stipulations. SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
- Page 10 Introduction SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
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Page 11: Table Of Contents
Mounting an input or output element on the gearbox shaft..........27 Mounting the motor ......................29 4.5.1 Mounting SIEMENS servomotors without parallel key onto adapter KS ........ 30 4.5.2 Fit the standard motor to the K2 or K3 adapter ..............33 4.5.3... - Page 12 Table of contents Spares on Web ........................50 Lists of spare parts ......................51 7.3.1 Adapter KS......................... 51 7.3.2 K2 and K3 adapters with elastic coupling................52 7.3.3 K4 and K5 short adapters with plug-in connection .............. 54 7.3.4 KQ, K8 and KQS adapters for mounting a servomotor ............55 7.3.5 A, AZ adapter........................
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Page 13: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •... - Page 14 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
- Page 15 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off.
- Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
- Page 17 Fundamental safety instructions 1.1 General safety instructions WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. •...
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Page 18: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber... -
Page 19: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.4 Residual risks of power drive systems Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. - Page 20 Fundamental safety instructions 1.4 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example: – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
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Page 21: Specific Safety Instructions
This symbol marks notes and measures. This symbol applies to gearboxes and geared motors in an Ex design. Note Siemens does not accept any liability for damage and operational disturbances that result from the non-observance of these operating instructions. Note... - Page 22 The described gearboxes correspond to the state-of-the-art at the time these operating instructions were printed. Siemens reserves the right to change individual components and accessory parts in the interest of ongoing development. The changes are designed to improve performance and safety. The...
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Page 23: Intended Use
The latest versions of the operating instructions, the declaration of incorporation and the declarations of conformity are available in Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/ps/13424/man). Intended use Ex-version gearboxes The Ex gearbox fulfills the requirements of the Explosion Protection Direc‐... - Page 24 Specific safety instructions 2.3 Specific hazard types and fundamental obligations WARNING Poisonous vapors when working with solvents Avoid breathing vapors when working with solvents. Ensure adequate ventilation. WARNING Risk of explosion when working with solvents Ensure adequate ventilation. Do not smoke. The company operating the unit must ensure that all persons assigned to work on the geared motor have read and understood these operating instructions and that they comply with them fully in all points in order to:...
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Page 25: Technical Description
Technical description General technical description The adapters are intended for the mounting of IEC and NEMA standard motors or SIEMENS servomotors. The adapters are equipped with grease-lubricated roller bearings. The bearings are permanently lubricated. The adapters are made of aluminum or gray cast iron. - Page 26 Technical description 3.4 Backstop K2X, K3X NOTICE Damage or destruction due to incorrect direction of rotation Do not run the motor against the backstop. Note the directional arrow on the motor. Note The backstop is not suitable for ambient temperatures under ‑25 °C. The gearbox can be fitted with a mechanical backstop in the coupling adapter.
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Page 27: Installing
Installing Unpacking NOTICE Transport damage impairs the correct function of the geared motor Never commission faulty or defective motors. Check the motor for completeness and damage. Report any missing parts or damage immediately. Remove and dispose of the packaging material and transport equipment in compliance with regulations. - Page 28 Installing 4.2 General information on installation NOTICE Overheating caused by solar radiation Overheating of the gearbox due to exposure to direct sunlight. Provide suitable protective equipment such as covers or roofs. Prevent heat accumulation. NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox.
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Page 29: Thread Sizes And Tightening Torques For Fastening Bolts
Installing 4.4 Mounting an input or output element on the gearbox shaft Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10%. The tightening torque is based on a friction coefficient of μ = 0.14. Table 4-1 Tightening torques for fixing screws Thread size... - Page 30 Installing 4.4 Mounting an input or output element on the gearbox shaft NOTICE Premature wear or material damage due to misalignment Misalignment caused by excessive angular or axial misalignment of the shaft ends to be joined. Ensure precise alignment of the individual components. NOTICE Damage caused by improper handling Bearings, housing, shaft and locking rings are damaged due to improper handling.
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Page 31: Mounting The Motor
Installing 4.5 Mounting the motor Correct Incorrect Force Figure 4-2 Mounting arrangement for low stress on shafts and bearings Procedure 1. Use benzine or a solvent to remove the anti-corrosion protection from the shaft ends and flanges. Or remove the existing protective skin. 2. -
Page 32: Mounting Siemens Servomotors Without Parallel Key Onto Adapter Ks
Installing 4.5 Mounting the motor 4.5.1 Mounting SIEMENS servomotors without parallel key onto adapter KS Ex-version gearboxes Impacts can cause sparks. Apply adhesive (medium strength, e.g. Loctite 243) to the bolts 1505 and 1. Ex-version gearboxes The flange-mounted motor must be sealed across the entire contact surface in order to prevent the penetration of a potentially explosive atmosphere. - Page 33 Installing 4.5 Mounting the motor Mounting of smooth shafts The KS adapter has been designed for mounting servomotors with smooth shafts (without feather key). Permissible SIMOTICS S-1FL6 1FL6XXX‑XXXXX‑XXGX 1FL6XXX‑XXXXX‑XXHX SIMOTICS S‑1FK2 1FK2XXX‑XXXXX‑0XXX SIMOTICS S-1FK7 1FK7XXX‑XXXXX‑XXGX 1FK7XXX‑XXXXX‑XXHX SIMOTICS S-1FT7 1FT7XXX‑XXXXX‑XXGX 1FT7XXX‑XXXXX‑XXHX 1FT7XXX‑XXXXX‑XXKX 1FT7XXX‑XXXXX‑XXLX SIMOTICS M‑1PH8...
- Page 34 Installing 4.5 Mounting the motor Size KS3 to KS10 Bolt 1556 Coupling half 1505 Bolt 1557 Elastomer 1555 Coupling half Figure 4-3 KS adapter Procedure 1. Loosen the bolt 1 slightly. 2. Fit the coupling half 1556 onto the motor shaft end, as described in Mounting an input or output element on the gearbox shaft (Page 27).
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Page 35: Fit The Standard Motor To The K2 Or K3 Adapter
Installing 4.5 Mounting the motor You have mounted the SIEMENS servomotor onto the KS adapter. Table 4-2 KS adapter Size Coupling Grub screw Bolt 1505 size 1564 KS3.1 25.7 -0.8 KS3.2 25.7 -0.8 KS4.1 KS4.2 KS5.1 KS5.2 KS5.3 KS6.1 KS6.2 KS8.1... - Page 36 Installing 4.5 Mounting the motor 1505 Bolt 1555 Coupling half 1556 Coupling half 1557 Flexible element 1564 Grub screw Figure 4-4 Adapter K2 and K3 Procedure 1. Fit the coupling half 1556 onto the motor shaft end, as described in Mounting an input or output element on the gearbox shaft (Page 27).
- Page 37 Installing 4.5 Mounting the motor 7. Apply adhesive (medium strength, e.g. Loctite 243) to the bolts 1505. 8. Fasten the motor using the bolts 1505 with the specified torque based on the table in Thread sizes and tightening torques for fastening bolts (Page 27). You have mounted the standard motor onto the K2 or K3 adapter.
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Page 38: Mount The Standard Motor To The K4 Or K5 Short Adapter
Installing 4.5 Mounting the motor 4.5.3 Mount the standard motor to the K4 or K5 short adapter Ex-version gearboxes Impacts can cause sparks. Apply adhesive (medium strength, e.g. Loctite 243) to the bolts 1505. Ex-version gearboxes The flange-mounted motor must be sealed across the entire contact surface in order to prevent the penetration of a potentially explosive atmosphere. -
Page 39: Mount The Servomotor With Parallel Key To The Kq Or K8 Adapter
Installing 4.5 Mounting the motor Procedure ① 1. Check the correct position of the plastic ring in the shaft. Correct the position. ② 2. Align the position of the motor shaft so that you can insert it in the shaft . - Page 40 Installing 4.5 Mounting the motor Note Reduce assembling force Lightly grease or oil the gear ring tooth flanks of the flexible element 1557 or the hub. The following are permitted: • Mineral-oil based oils or greases • Silicon-based lubricants • Vaseline Note The force required to join the coupling halves is released after assembly, meaning that there is no danger of excessive axial load on the bearings.
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Page 41: Mount Servomotor Without Parallel Key To The Kqs Adapter
Installing 4.5 Mounting the motor 6. Place the flexible element 1557 inside the coupling half 1555. 7. Lightly grease or oil the tooth flanks to reduce the mounting force. 8. Apply adhesive (medium strength, e.g. Loctite 243) to the bolts 1505. 9. - Page 42 Installing 4.5 Mounting the motor NOTICE Soiling impairs the torque transmission Any soiling in the vicinity of the shaft/hub connection will have a detrimental effect on the torque transmission. Keep the drill hole and motor shaft completely free from grease. Do not use soiled cleaning cloths or contaminated solvents.
- Page 43 Installing 4.5 Mounting the motor Sizes 703 to 708 and size 710 1, 1* Bolt 1556 Coupling half 1505 Bolt 1557 Flexible element 1555 Coupling half Figure 4-7 KQS adapter Procedure 1. Loosen the bolt 1 or 1* slightly. 2. Fit the coupling half 1556 onto the motor shaft end, as described in Mounting an input or output element on the gearbox shaft (Page 27).
- Page 44 Installing 4.5 Mounting the motor You have mounted the servomotor onto the KQS adapter. Table 4-8 KQS adapter Size Coupling size z12 in mm 23.5 z in mm 40.5 -0.5 -1.5 Bolt 1, 1* SW in Nm 1.34 10.5 10.5 SW in mm Bolt 1505 SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ...
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Page 45: Operation
Operation Ex-version gearboxes The difference between the temperature of the housing and the ambient tempera‐ ture of max. +40 °C must not exceed 70 K. If the ambient temperatures differ, contact Technical Support. Using a suitable temperature sensor, measure the temperature at the lowest point of the housing (oil sump) or at the mounting surface in the case of output units. - Page 46 Operation SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
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Page 47: Service And Maintenance
Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. Only original parts supplied by Siemens may be installed. Only qualified personnel may perform the inspection, maintenance and servicing work. Please observe the General information and safety notes (Page 19). -
Page 48: Maintenance Of The Friction Clutch
Service and maintenance 6.3 Lubrication Maintenance of the friction clutch Note Check the condition of the friction clutch initially after 500 operating hours and then at least once yearly and after every blockage of the machine. Note Friction clutches with proximity switch are not suitable for ambient air temperatures under -20 °C. - Page 49 Service and maintenance 6.3 Lubrication Table 6-2 Grease service life in operating hours [h] with permanent lubrication Frame size Input speed n in rpm Grease quantity in 3 600 3 000 1 800 1 500 1 200 ≤ 1 000 the bearing K3, K5 K4 A, AZ Operating hours in h...
- Page 50 Service and maintenance 6.3 Lubrication SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
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Page 51: Spare Parts
Siemens explicitly states that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens. If you do not use original spare parts and original accessories, Siemens excludes any liability and warranty. Siemens accepts the warranty only for original spare parts. -
Page 52: Spares On Web
The proven services therefore contribute to reducing the total cost of ownership for you, as well as to creating sustainable values and solutions. The technical product lists are provided in Spares on Web (https://www.sow.siemens.com/? lang=en). SIEMENS ①... -
Page 53: Lists Of Spare Parts
1530 Bearing 1509 Nut 1556 Coupling half 1512 Washer 1557 Elastomer 1513 O-ring Figure 7-3 Adapter KS for mounting a SIEMENS servomotor SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL... -
Page 54: K2 And K3 Adapters With Elastic Coupling
Spare parts 7.3 Lists of spare parts 7.3.2 K2 and K3 adapters with elastic coupling Adapter K2 sizes 80 - 250, adapter K3 sizes 56 - 280 1303 Slip-on pinion 1525 Shaft sealing ring 1304 Parallel key 1528 Washer 1401 Screw plug 1529 Bearing 1420 Vent filter 1530 Bearing... - Page 55 Spare parts 7.3 Lists of spare parts Figure 7-5 Adapter K2 sizes 280 - 315 SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
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Page 56: K4 And K5 Short Adapters With Plug-In Connection
Spare parts 7.3 Lists of spare parts 7.3.3 K4 and K5 short adapters with plug-in connection 1401 Screw plug 1514 Locking ring 1420 Vent filter 1515 Shaft 1501 Adapter 1516 Bush 1504 Bearing shield 1520 Bearing 1505 Bolt 1521 Locking ring 1506 Plate / locking ring 1522 Locking ring 1507 Nut... -
Page 57: Kq, K8 And Kqs Adapters For Mounting A Servomotor
Spare parts 7.3 Lists of spare parts 7.3.4 KQ, K8 and KQS adapters for mounting a servomotor Sizes KQ 703, 704, 706, 708 / K8 808, 813, 816 Size KQ 710 / K8 810 Figure 7-7 KQ, K8 and KQS adapters for servomotor 1303 Slip-on pinion 1520 Bearing 1304 Parallel key... - Page 58 Spare parts 7.3 Lists of spare parts 1518 Bolt 1560 Coupling 1519 Sleeve 1561 Parallel key Figure 7-8 K8 sizes 818 - 822 SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
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Page 59: A, Az Adapter
Spare parts 7.3 Lists of spare parts 7.3.5 A, AZ adapter 1401 Screw plug 1420 Vent filter 1501 Adapter 1504 Bearing shield 1508 Bolt 1509 1513 O-ring 1515 Shaft 1520 Bearing 1521 Locking ring 1522 Locking ring 1523 Sealing washer 1525 Shaft sealing ring 1526... - Page 60 Spare parts 7.3 Lists of spare parts SIMOGEAR adapters for gearboxes - KS, K2, K3, K4, K5, KQ, KQS, K8, A, AZ Operating Instructions, 05/2022, A5E37431501A/RS-AL...
- Page 62 More information SIMOGEAR on the Internet: www.siemens.com/simogear Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Siemens AG Digital Industries Motion Control Postfach 3180 91050 ERLANGEN, Germany Scan the QR code for more information on SIMOGEAR.