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8.
Use the frame mount as a template to locate
and mark the other 2 fender mounting holes in
the frame channel
1. Mark here.
9.
Remove the bolt and nut securing the clamp and
fender mount to the frame.
1. Drill here.
10.
At the locations that you marked in step 8, drill 2
holes (0.281-inch diameter) through the frame
channel
(Figure
11.
Loosely mount the hose clamp and fender
mount to the frame channel with the hose clamp,
bolt, and nut (see
(Figure
19).
Figure 19
Figure 20
20).
Figure
18).
12.
Using the newly drilled holes, secure the
fender mount to the frame channel with 2
thread-forming screws (5/16 x 5/8 inch) as
shown in
g029561
1. Thread-forming screw (5/16 x 5/8 inch)
13.
Tighten all the fasteners.
14.
Loosely mount the side of the right fender to the
fender mount with 2 bolts (1/4 x 5/8 inch) and 2
nuts (1/4 inch) as shown in
g029562
1. Right fender
2. Bolt (1/4 x 5/8 inch)
15.
Loosely mount the bracket, on the top of the
fender, to the fuel-tank bracket with 2 bolts (3/8
x 3/4 inch) and 2 nuts (3/8 inch) as shown in
Figure
22.
Note:
Make sure that the fender is not rubbing
on the brake rotor.
16.
Tighten the fasteners.
9
Figure
21.
Figure 21
Figure
Figure 22
3. Nut (1/4 inch)
g029563
22.
g029564
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