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Siemens LITHOSTAR Multiline Manual

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E r l w e i n
LITHOSTAR Multiline
Replacements of Parts
System
Unit not including shock wave system
Print No.:
RXL2-120.841.02.01.02
Replaces: n.a.
03127011
SP
2005
© Siemens AG
The reproduction, transmission or use
of this document or its contents is not
permitted
without
express
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
English
Doc. Gen. Date: 09.05
written

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Summary of Contents for Siemens LITHOSTAR Multiline

  • Page 1 E r l w e i n LITHOSTAR Multiline Replacements of Parts System Unit not including shock wave system 03127011 2005 © Siemens AG The reproduction, transmission or use of this document or its contents is not permitted without express written authority.
  • Page 2 Assemblers and other persons who are not employed by or otherwise directly affiliated with or authorized by Siemens or one of its affiliates are directed to contact one of the local offices of Siemens or one of its affiliates before attempting installation or service pro- cedures.

  • Page 3: Table Of Contents

    Board D51, ADC/DUEP plug-in board ........33 Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 3 of 72 Medical Solutions 09.05...
  • Page 4 Installing the am4 drive motor ..........69 8 _______ Appendix______________________________________________________ 70 9 _______ Changes to Previous Version _____________________________________ 71 LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 4 of 72 09.05...
  • Page 5 NOTICE Protective conductor test and backup: When service work is completed, perform a protective conductor test and a backup of the new parameters. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 5 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 6: Documents Required

    Prerequisites Documents required • SAFETY NOTES RA0-000.012.29... • LITHOSTAR Multiline Startup Instructions RXL2-120.034.01... • LITHOSTAR Multiline wiring diagram set J1042 • Operation of the service software RXL2-120.113.01... • Setting the software parameters RXL2-120.032.01... • Jumper log 31 27 011 EBP 01S •...

  • Page 7: Required Measurement And Adjusting Devices

    A stretching belt or similar device (approximately 4.5 m long and 25 mm wide), must be purchased locally. • 5 mm Allen wrench with guide pin Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 7 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 8: Disposal Information

    Prerequisites Disposal information When disposing of boards and components no longer required, adhere to the Disposal Instructions RXL2-120.163.01..LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 8 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 9: Service Information On The Intranet

    Prerequisites Service information on the Intranet The most recent information is available on the Intranet. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 9 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 10: Component N11 (In Control Cabinet A12)

    - J1 Part no. 47 81 857 J1042 - J2 Part no. 47 81 865 J1042 Check jumpers; replace Prom; check U setting on D8 with R220 LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 10 of 72 09.05 CS PS 24...
  • Page 11 Note: Do not change the potentiometer setting! 84 37 337 Power Check fuses F1/F2, (Board D4, K2013 supply power sup- wiring diagram J1042-44 D25/D26 ply, respira- tory and triggering / p. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 11 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 12: Collimator Component N

    An adjustment test must be performed following replacement ((Replacing electric components / p. 28)). • In case of electronics errors, parts will be replaced according to spare parts list RX74-020.081.10..LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 12 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 13: Videomed Di-M Component

    Select the LITHOSTAR measurement field; board perform a dose rate check; n.a. perform an IQ test For 33 cm I.I. only: select horizontal and vertical image reversal Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 13 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 14: Memoskop Component

    Overview of Measures Memoskop component Use Service Instructions RX57-029.061.01... when working on the Memoskop. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 14 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 15: Multispot Component

    Overview of Measures Multispot component Use the Setting Instructions RX57-091.032.01... when working on the Multispot 2000. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 15 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 16: Laser Light Localizer Component

    Overview of Measures Laser light localizer component The complete laser light localizer unit is replaced. It can be converted from battery opera- tion to rechargeable battery pack operation (refer to Instructions RXL2-120.033.03...). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 16 of 72 09.05...

  • Page 17: Unit/Control Console Component

    PC D51, jumper log, wiring diagram J1042-71 ADC/DU plug-in board / p. r3-6, 8 30 28 009 B0611 Potentiometer Potentio n.a. meters / p. 35) Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 17 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 18 31 23 994 J1042 Shock wave Replace completely, no special attention n.a. necessary release n.a. 47 82 707 J1042 System floor Replace completely; n.a. switch LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 18 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 19: Generator Component

    Overview of Measures Generator component The following instructions should be used when working on the generator. LITHOSTAR Multiline Serial no. ≤ 6073 RX63-020.034.12... Serial no. > 7000 POLYDOROS SX RXL2-120.034.05... Serial no. > 7000 POLYDOROS LX RXL2-120.034.02... Troubleshooting POLYDOROS LX RX63-020.072.01...

  • Page 20: Ultrasound Option

    Overview of Measures Ultrasound option Use Start-up Instructions RXL2-120.091.10.01... when working on the ultrasound system. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 20 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 21: Component N 11

    > 2.7 V is normal. batt • If the battery voltage is < 2.7 V, replace the battery. • Insert board D1. • After switching on the system: Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 21 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 22: Board D1, (Old Type) Host Computer Or When Replacing The Battery

    The Appendix of this manual contains a layout of the new D1 board. When board D1 is replaced, this layout is to be attached to the LITHOSTAR Multiline wiring diagram. Board D1, (old type) host computer or when replacing the battery...
  • Page 23 Reset shock counter US probe (starting with Rev. 05) • If necessary, reset the values in the Value column (Reset with "FF"/normal operation with "00", refer to "Setting the software parame- ters" RXL2-120.032.01..) Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 23 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 24: Board D4Xx, Motor Controller

    Measure and record the voltage value for every actual value potentiometer (r1 ... r6) (Mp X10 ... X15). • Read out and record the value of the ADC value for the corresponding potentiometer with the service PC in the Diagnostic, Monitoring menu. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 24 of 72 09.05...

  • Page 25: Smp Bus Board D10

    Reinstall module N11 in reverse order. • When installing the EMC shielding plate, ensure that the cables fit in the recesses pro- vided and are not damaged. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 25 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 26: Board D11, Backplane

    Supply voltage of function switches and safety circuits LED V11 X2.10 +23 V to +26 V regulated X2.6 Supply voltage of the DUEP interface to the image memory LED V12 LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 26 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 27: Board D4, Power Supply, Respiratory And Ecg Triggering

    • Measure the operating voltage (place the board on the extension) + 12 V ± 10% (X1.d/b/z4) LED V4 The - 5V are not used in the LITHOSTAR Multiline - 12 V ± 10% (X1.d/b/z4) LED V11 (X1.d/b/z4) Siemens AG RXL2-120.841.02.01.02...

  • Page 28: Collimator N

    Replace the electric components according to the spare parts list and perform the ad- justment test. D1/S2.5 Collimator without prefiltration Collimator with prefiltration (On D1X7, check that the cable for the drive is connected) LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 28 of 72 09.05 CS PS 24...

  • Page 29: Adjustment Test

    A radiation field of comparable size 44 mm (± 0.75%) x 44 mm (± 0.75%) - is visible on the monitor at a SID of 125 cm. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 29 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 30: Videomed Di-M Component

    • For 33 cm I.I. only: Select "H-image reverse" and "V-image reverse" in the specific parameters and transfer them individually to the system (Refer to the Service Instructions RX52-022.061.01...). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 30 of 72 09.05 CS PS 24...

  • Page 31: Unit/Control Console Component

    Replace the board and the power transistor at the same time. • Check fuses F2 and F3. • Check the operating voltage 27 V ± 10% for V11 "ON"; Tp 27 V → Tp 0. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 31 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 32: Tableside Control Panel (Nbf), Board D41

    Join the housing parts together so that one of the screws can be inserted through the hole of the grounding tape. The metal spacers must not move during assembly. • Tighten the screws. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 32 of 72 09.05...

  • Page 33: System Unit

    Set and check the jumpers and Proms according to the jumper or wiring diagram. • Check the 7-segment display (Refer to the error list RXL2-120-072.03...). Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 33 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 34: Overview Of The Potentiometers And Reference Switches

    Potentiometers and Reference Switches Overview of the potentiometers and reference switches 4Potentiometers and Reference Switches Fig. 3: Overview of potentiometers and reference switches LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 34 of 72 09.05 CS PS 24 Medical Solutions...

  • Page 35: Basic Information On The Replacement And Adjustment Of Potentiometers, Reference Switches And Motor Encoders

    The potentiometer values are set in accordance with ADC values. • Exit "unregulated motion" and select the "ADC value" for the corresponding drive in Di- agnostic, Monitoring. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 35 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 36 Move the drive over the reference switch position several times to check. • Check the drive function. • Move the activator of the drive up to approx. 1 cm in front of the reference switch. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 36 of 72 09.05...
  • Page 37 "MC position" and "ADC position" are displayed on the service PC (Diagnostic, Monitor- ing). • Move the respective drive into an end position. • Reset board D1 with button S1. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 37 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 38 Perform a functional check. If necessary, repeat the check of the display ("MC/ADC position") for the corresponding drive in the ser- vice PC. If there is no improvement, adjust the toothed belt. Error display: LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 38 of 72 09.05...
  • Page 39 →0← button. • Perform a functional check. If necessary, repeat the check of the display ("MC/ADC position") for the corresponding drive in the ser- vice PC. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 39 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 40: Checking, Replacement And/Or Adjustment

    The test points of the ACTUAL value potentiometers are shown in wiring diagram J 1042-25. - Remove the front plug X2 of board D5 and reconnect it using the short 96-pin exten- sion board 85 73 628 G5206. (service accessory for the engineer). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 40 of 72 09.05...

  • Page 41: Cone Drive Tl, Reference Switch S8 And Potentiometer R8

    RXL2-120.841.01. Checking the travel range • The shock wave head is in the therapy position. • The C-arm is in the + 30° fluoroscopy position. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 41 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 42: Checking The Travel Range With Us Probe (Optional)

    The cone drive travels back to MCESWL position 470 ± 1 bit. • Use the cone longitudinal back button to move the cone drive to the back end position. The LED on the US tableside control panel lights up. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 42 of 72 09.05...

  • Page 43: Cone Drive Tr, Reference Switch S 9 And Potentiometer R9

    43). Fig. 8: Switching hysteresis S9 Setting the parameters Refer to the "Parameter Groups" section of the "Service software, Software parameter / Monitoring" instructions RXL2-120.032.02.. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 43 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 44: Checking The Travel Range

    Move the US probe +90° and -90° by pressing the "Cone rotation left or right" key. • Check the angular position on the US tableside control panel display. • Safety limit switch S42 must not be actuated in the ± 90° setting. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 44 of 72 09.05...

  • Page 45: Longitudinal System Y Drive

    Move the Y drive in inching mode to display "00" on the control monitor or on the ser- vice PC (Diagnostic, Monitoring) Y Length ADC position in 1/10mm display to "000". Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 45 of 72 Medical Solutions 09.05...
  • Page 46 Set the potentiometer value to ADC value = 512 by turning the adjustment wheel ((E/Fig. 4 / p. 35)). • Tighten the set screw. • Reset board D1 with button S1. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 46 of 72 09.05 CS PS 24 Medical Solutions...
  • Page 47 When doing this, be sure to correctly position the mounting holes and to use the upper threads of the metal shutter. • Reattach the cover of the cable inlet. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 47 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 48: Transverse System, X Drive

    PC (Diagnostic, Monitoring) X Length ADC position in 1/10mm display to "200". • Adjust the reference switch S5 so that switching is assured within the stated tolerance range (refer to (Fig. 5 / p. 36)). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 48 of 72 09.05 CS PS 24...
  • Page 49 NOTICE Changing the reference voltage When changing the reference voltage D5 U = 5.120 V ± 5 mV, check the switching hysteresis for all drives. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 49 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 50 Move to the back end position in Litho mode (shock wave head in therapy position). - The safety limit switch S78 must not respond - Restricted unit movement must stop at - 30 ± 2 mm to the back. (control monitor display). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 50 of 72 09.05...

  • Page 51: C-Arm Orbital Drive

    Reset the system on board D1 with S1. • Move the drive over the reference switch position several times to check. Replacing reference switch S4 or potentiometer r4 Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 51 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 52 (check the position indicated on the control monitor and at the reference mark). - Fluoroscopy is enabled in the + 30° / 0° / -10° positions. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 52 of 72 09.05...

  • Page 53: Shock Head Mount W System

    Bring the X drive and the Y drive into mid-range position (basic position).. • Bring the orbital drive into +30°. • Select "unregulated motion" mode for the W drive. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 53 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 54 "Switch ON" with the DVM on board D32 X41 PIN 3 and at ground GND. • Install the URO insert. • Move to the basic →0← position. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 54 of 72 09.05 CS PS 24...
  • Page 55 Switch S79 must open in the MC position - 430 ± 2 mm and switches S 76; S77; S78 must be activated. If necessary, check "Switch ON" with the DVM on board D32 X41 PIN 3 and at ground GND. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 55 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 56: Checking Potentiometers R1/R2 And Reference Switches S1 And S25

    The position indicator on the control monitor will display the value "1033". Check this with the service PC (MC position) in 1/10 mm (display "10330" / control monitor Z = 1033). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 56 of 72 09.05...
  • Page 57 (wooden plank) approx. 80 cm to 95 cm high and with a load capacity of approx. 40 kg to support the tabletop. The engineer must obtain this item locally. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 57 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 58: Preparation

    Use caution to prevent collision haz- ards. • Retract the column using the "Table down" button on the tableside control panel. • Switch the system off. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 58 of 72 09.05 CS PS 24...

  • Page 59: Removing The Lifting Column

    Remove the strain relief on the two cables for the lifting column. • Remove the mounting screws on the base of the lifting column ((Fig. 24 / p. 59)) and re- move the column. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 59 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 60: Installing The New Lifting Column

    Raise the column in unregulated mode until it just makes contact with the tabletop. • Apply Loctite 221 to the four Allen screws (M8) and bolt the column to the tabletop from below. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 60 of 72 09.05...
  • Page 61 • Reconnect the cables to the cable harness in the base frame. • Close the covers of the unit base frame. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 61 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 62 Working on the orbital / W drive When working on the orbital drive, secure the C-arm against uncontrolled movement. When working on the W drive, secure the bearing block from backing up into the mechanical stop. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 62 of 72 09.05...

  • Page 63: Removing The Am4 Drive Motor

    Remove the retaining rails ((1/Fig. 30 / p. 63)) for the cover plate. • Switch the system on. • Select "unregulated mode" on the service PC. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 63 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 64 ((4/Fig. 31 / p. 64)) at the energy chain guide. • Lift up the energy chain guide and secure it above ((6/Fig. 32 / p. 64)). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 64 of 72 09.05 CS PS 24 Medical Solutions...
  • Page 65 Loosen the set screw M (1.5 Allen) at potentiometer r4 ((9/Fig. 33 / p. 64)) on the left side of the system. Fig. 35: Tensioning belt_A Fig. 36: Tensioning belt_B Fig. 37: Cable guides Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 65 of 72 Medical Solutions 09.05 CS PS 24...

  • Page 66: Replacing The Toothed Belt

    Remove both upper screws from the X-ray tube holder ((18/Fig. 39 / p. 66)). • Remove both tensioning screws ((19/Fig. 39 / p. 66) (19/Fig. 40 / p. 67)). LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 66 of 72 09.05 CS PS 24 Medical Solutions...
  • Page 67 Re-tighten both upper screws of the X-ray tube holder ((18/Fig. 39 / p. 66)). • Raise the C-arm, passing the -10° position, to make the attachment holes visible. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 67 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 68 Tighten the 5 screws ((20/Fig. 39 / p. 66)). • Move the C-arm through its entire travel range again and check whether the alignment is still correct. LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 68 of 72 09.05 CS PS 24...

  • Page 69: Installing The Am4 Drive Motor

    Move the C-arm within the range from -10° to +30° and check whether the toothed gears of the drive motor make any noise. • Re-install all covers. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 69 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 70 Appendix 8Appendix Fig. 41: D1 LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 70 of 72 09.05 CS PS 24 Medical Solutions...
  • Page 71 Changes to Previous Version 9Changes to Previous Version No changes; initial version. Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline Page 71 of 72 Medical Solutions 09.05 CS PS 24...
  • Page 72 Changes to Previous Version LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG Page 72 of 72 09.05 CS PS 24 Medical Solutions...

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