Page 1 Questions about Displacement Lasers? Have an application question? Ready to place an order? Contact Ramco Innovations today Compact Laser Displacement Sensor HL-G1 Series User's Manual WUME-HLG1-8 2015.1 panasonic.net/id/pidsx/global Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 2 4. The utmost attention has been paid to the creation of this manual. Should you find any errors, omissions or inaccuracies, contact the nearest office of Panasonic Industrial Devices SUNX Co., Ltd. 5. Panasonic Industrial Devices SUNX Co., Ltd. shall be in no case responsible for any consequences resulting from your operation of the product. Conventions The following conventions are used to indicate and classify precautions in this manual.
Page 3: About This Manual
About this Manual Introduction provides precautions on the safe and correct use of this system. Be sure to read the Introduction precautions provided in this section. Chapter 1 provides information on the configuration, Chapter installation, and connection of the system (including the Before Use sensor head and Setting and monitoring software HL-G1SMI.
Page 4: Table Of Contents
Table of Contents About this Manual······························· Compact Console (Optional for High-function Type Only) ··········································· 1-5 Table of Contents ······························· 1-2 Part Names and Functions ···········1-6 Safety Precautions·····························4 1-3 Installation Method······················1-7 WARNING ········································ 4 Caution ············································ 4 Extension Cable ··································· 1-7 Mounting Direction of Sensor Head ··········...
Page 5 Measurement Value Display on Panel ····· 3-29 Value Setting ··························· 4-10 FORMAT 3-3-6 Analog Settings ······················ 3-30 All Outputs Read ······················ 4-12 FORMAT Normal Read of Buffering Data ··· 4-13 Analog Output Selection ······················· 3-30 FORMAT Read of Differential Data in Analog Scaling ···································...
Page 6: Safety Precautions
Safety Precautions This product is used to detect objects, and does not incorporate control functions for the purpose of maintaining safety including the prevention of accidents. Do not use this product as a human sensor to protect human bodies. Use products that conform to the laws, regulations, and international standards, such as OSHA, ANSI, and IEC standards, for applications protecting human bodies.
Page 7: Correct Handling
Correct Handling Pay attention to the following items when installing and using the system. Installation Environment Do not install the system in the following places. Places where the ambient temperature, humidity, or the illumination level of the light receiving surface is in excess of the operating environmental conditions. Refer to “Operating Environment”.) Places that causes dew condensation as a result of radical temperature changes.
Page 8: Power Supply Voltage
ambient temperature is 40°C or higher. In the case of installing two or more sensor heads in parallel, mount each sensor head to an aluminum or steel plate with a minimum surface area of 200 cm make sure that the ambient temperature does not exceed 40°C. Ambient humidity Use the system within a relative humidity (RH) range of 35% to 85%.
Page 9: Warm-Up Time
Warm-up Time In order to ensure the performance of the system, allow a warm-up time of at least 30 minutes after the system is turned ON. Countermeasures against Noise Install the system separated as much as possible from noise generating sources, such as high-tension lines, high-voltage equipment, power lines, power equipment, machines generating high-voltage ON/OFF surges, welding machines, and inverter motors.
Page 10: Power Supply
Power Supply Applicable Power Supply Select a power supply with a maximum ripple of 0.5 V (peak to peak) and a minimum current capacity of 0.5 A. Be sure to ground the FG terminal in order to prevent an adverse influence of high-frequency noise if a commercially available switching regulator is used for the power supply.
Page 11: Applicable Standards / Regulations
Attach a ferrite core to the head cable as shown below. Recommended ferrite core: SEIWA ELECTRIC MFG. Co., Ltd.E04SR200935AB or equivalent one 30 mm max. Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15, 22525 Hamburg,Germany Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 12: Laser Product Handling
3) Contact the nearest office of Panasonic Industrial Devices SUNX Co., Ltd. if the system breaks down. The product is not provided with a function to stop laser beam radiation automatically when the sensor head is disassembled.
Page 13: Warning Label
Warning label Diffuse reflection type In English In Japanese In Chinese In Korean <Label position> Specular reflection type <Label position> Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 14: Fda
Export to US The laser product mounted on equipment and exported to the United States is subjected to the regulation of the Food and Drug Administration (FDA). In order to prevent the users’ injury caused by laser products, the FDA specifies PART 1040 (Performance Standards for Light-Emitting Products).
Page 15: Fda Standards
FDA Standards Class Requirements IIIa IIIb Performance (all laser products) Protective housing [1040.10(f)(1)] *3,4 *3,4 *3,4 *3,4 *3,4 *3,4 Safety interlock [1040.10 (f) (2)] Location of controls [1040.10(f)(7)] Viewing optics [1040.10(f)(8)] Scanning safeguard [1040.10(f)(9)] Performance (laser system) Remote interlock connector [1040.10(f)(3)] Key control [1040.10(f)(4)] Emission indicator [1040.10(f)(5)] Beam attenuator [1040.10(f)(6)]...
Page 16 Class is based on the maximum level of laser exposure duringoperation. Required wherever and whenever such human access to laser radiation levels that exceed the limits of Class I is not necessary for the product to perform its intended function. Required at the protective housing which is designed to be removed or displaced during operation or maintenance, if removal or displacement of the protective housing could permit human access to laser or collateral radiation.
Page 17: Maintenance And Inspection
Maintenance and Inspection Maintenance Instructions Be sure to turn OFF the system to stop laser emission before cleaning the system. Molded resin is used in some parts of the system. Do not use organic solvents such as paint thinner or benzine to wipe the dirt on the system. Do not wipe the glass portion of the laser aperture too strongly.
Page 18 Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 19: Before Use
Before Use This Chapter provides information on the configuration, installation, and connection of the system (including the sensor head and Setting and Monitoring Software HL-G1SMI). 1-1 System Configuration 1-1-1 System Configuration 1-1-2 List of System Components & Accessories 1-2 Part Names and Functions 1-3 Installation Method Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 20: System Configuration
(Panasonic Industrial Devices SUNX made) The user may use a different converter at the user's own discretion. Dedicated software (to be downloaded from the website of Panasonic Industrial Devices SUNX) is required if the GT02 or GT12 series is used as a converter.
Page 21: Accessories
1-1-2 List of System Components & Accessories Sensor Head Accessories The accessories of the sensor head are shown below. Sensor head (Standard type) Sensor head (high-function type) Sensor Head Instruction Manual Warning label Sticker: English Attachments: Japanese x 1 set Chinese x 1 set Korean x 1 set Japanese / English and...
Page 22: Extension Cable For Sensor Head (Optional For High-Function Type Only)
20 m HL-G1CCJ20 Setting and Monitoring Software HL-G1SMI (Optional for High-function Type Only) Software for the Setting and Monitoring Software HL-G1SMI can be downloaded from the website of Panasonic Industrial Devices SUNX Co., Ltd. http://panasonic.net/id/pidsx/global Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 23: Compact Console
(1 to 4 units) black AIG12MQ14D 120 dots GT12M White/Pink/Red AIG12MQ05D Hairline AIG12MQ15D silver The screen data and User’s Manual (Console-dedicated version) can be downloaded from the website of Panasonic Industrial Devices SUNX Co., Ltd. http://panasonic.net/id/pidsx/global Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 24: Part Names And Functions
Part Names and Functions (1) Laser Indicator (LASER) Lights up in green during laser emission. (2) Alarm Indicator (ALARM) Lights up in orange if a measurement alarm results. (3) OUT1 Indicator (OUT1) Lights up in yellow during OUT1 output. (4) OUT2 Indicator (OUT2) Lights up in yellow during OUT2 output.
Page 25: Installation Method
Installation Method Before installing each device, read carefully the explanation of the setting environment, concern about noise and radiation, and power supply. Refer to “Introduction” – “Correct Handling”.) Fix the sensor head securely with M4 screws inserted into the two screw holes of the sensor head.
Page 26: Mounting Direction Of Sensor Head
Mounting Direction of Sensor Head Mount the sensor head in the direction shown below toward the measuring target in order to ensure the precise and stable measurement operation of the sensor head. Measurement of targets with extremely different adjacent colors or materials When measuring a moving target that has extremely different adjacent colors or materials, set the direction of the sensor head as shown below in order to minimize...
Page 27 Measurement of targets with level differences When measuring a moving target that has level differences, set the direction of the sensor head as shown below in order to minimize interference caused by the edges of the target. Measurement of targets in narrow space or slots When measuring a target in a narrow space or slot, set the direction of the sensor head as shown below in order not to block the light path between the emitter and receiver.
Page 28 ounting the sensor head to a wall surface Set the direction of the sensor head as shown below so that the receiver will not receive multi-reflected light from the wall. If the wall reflectance is high, painting the surface matte-black is effective. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 29 Sensor head angle to the center of measurement target for a diffuse reflection-type sensor Mount the sensor head so that the emitter and receiver will be located in parallel to each other as shown in the illustration on the right-hand side. Refer to “6-1 Sensor Head Specifications”...
Page 30: Measurement Of Transparent Objects
Measurement of transparent objects Because the measured value for the closest reflected wave will be output from the sensor when an HL-G1 series specular reflection-type unit measures a multi-reflecting reflector such as transparent glass, only surface measurement is possible. To accurately measure the surface of a transparent object, it is necessary to separate the reflected wave from the front surface and the reflected wave from the back surface.
Page 31: O Terminal Block
I/O Terminal Block This chapter provides information on the I/O lines of the sensor head. 2-1 Functions and Arrangements of I/O Terminal Block 2-2 I/O Circuit 2-3 Analog Output Circuit 2-4 Timing Chart 2-5 Conditions When Output Data Become Unfixed Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 32 2-1 Functions and Arrangements of I/O Terminal Block Analog Output Lines Name Function Wiring color 7 A(V) Analog voltage output Shield single Black conductor 8 AGND Analog ground 9 A(I) Analog current output Shield single Gray conductor 10 AGND Analog ground I/O Terminal Block Name Function...
Page 33 * Multi-input wire (MI) varies with the period of input as shown below. Period of input Function 30 ms Zero-set ON 80 ms Reset 130 ms Memory change (M0) 180 ms Memory change (M1) 230 ms Memory change (M2) 280 ms Memory change (M3) 330 ms Teaching a (Determines displacement judgment value a)
Page 34: I/O Circuit
I/O Circuit Lead wire color (Brown) + V (Black) Output 1: OUT1 Load 50 mA max. (White) Output 2: OUT2 Load 50 mA max. (Gray) Output 3: OUT3 Load 50 mA max. (Pink/Purple) Main power supply NPN/PNP type switching input 24 VDC ±...
Page 35 Lead wire color (Brown) + V (Black) Output 1: OUT1 Load 50 mA max. (White) Output 2: OUT2 Load 50 mA max. (Gray) Output 3: OUT3 Load 50 mA max. (Pink/Purple) Main power supply NPN/PNP type switching input 24 VDC ± 10% Ripple 0.5 V (peak-to-peak) included (Pink)
Page 36: Analog Output Circuit
Analog Output Circuit Lead wire color Analog (Black) input device Analog voltage output: 0 to 11 V A (V) (Shield) AGND Analog ground: AGND (Gray) Analog current output: 3.2 to 22 mA A (I) (Shield) AGND Analog ground: AGND Sensor head External connection example internal circuit Do not short-circuit the analog output terminals or apply voltage to them.
Page 37: Timing Chart
Timing Chart Data is kept on hold by timing input. Analog output Zero Sensor measurement Zero set Zero set Laser Laser Zero set Zero set Reset Reset Multiple input * (Zero set input operation) (Reset input operation) (Laser input operation) Timing input Sensor measurement...
Page 38 A zero set will be enabled by timing input while the HOLD status is valid. A reset input by timing input during the HOLD status will cause a data unfixed status. The system will hold this status until the timing input is cancelled. No zero set will be enabled while the data unfixed status is kept on hold.
Page 39: Conditions When Output Data Become Unfixed
Conditions When Output Data Become Unfixed The operation status will be judged as a data unfixed status (i.e., there is no determined data) immediately after settings changes are made, the system is reset, or laser stop input is turned ON. This status is not an alarm status. The data unfixed status starts at the time of restarting measurement after setting refreshment or resetting until the number of data measurement times reaches an average.
Page 40 The following conditions will result in the data unfixed status. Reset input after the power is turned ON Sampling cycle switching Initialization Laser control interruption imes switching * There are cases where the data unfixed status does not occur depending on the setting conditions.
Page 41: Functions
Functions This Chapter provides information on the functions of the system. 3-1 Classification of Functions 3-2 Function List & Initial Values 3-3 Operation of Each Function 3-3-1 Basic Operation 3-3-2 Memory Change 3-3-3 Sensing Setting 3-3-4 Data Processing Settings 3-3-5 Output Settings 3-3-6 Analog Settings 3-3-7 Alarm Settings 3-3-8 COM Settings...
Page 42: Classification Of Functions
Classification of Functions In this system, all functions are classified into eight categories to ensure stable measurement and various outputs. Classification Panel display Function Function settings for precise and stable measurement by Sensing Settings controlling the received light intensity of the sensor. Data Processing Function settings for processing measurement values.
Page 43 Memory Ref. Class Function Details Initial value change* page Judgment Output Sets the operation of the output block. 3-23 Default: 2-state Selection Threshold a Sets threshold a Default: +(detection range) Displace and threshold b. Default: -(detection range) ment Threshold b 3-25 Judgment Hysteresis Sets the hysteresis.
Page 44 Memory Ref. Class Function Details Initial value change* page Zero-set Sets the measurement value to zero. 3-47 Reset Resets the measurement value. 3-49 Default: OFF Buffering Mode Sets the buffering mode. 3-52 Default: Continuous mode Loads measurement data for a long duration by Buffering Rate decimating the measurement data during data 3-53...
Page 45: Operation Of Each Function
Operation of Each Function 3-3-1 Basic Operation Panel Configuration (1) [ENTER] Key Used to enter items. (2) Digital Display Displays measurement values, set values, and system errors. (3) [UP] Key Used to select items. (4) [DOWN] Key Used to select items. Digital Display The decimal point position varies with each model.
Page 46: Basic Operation
Basic Operation The following section explains how to operate the system in RUN mode after the system is turned ON, make function changes in the system, and reset the system to RUN mode, along with the shortcut functions of the system in RUN mode. The operation of the system common to each function is explained below.
Page 47 (1) RUN mode The measurement value will appear on the digital display in this mode. The system will be set to this mode when the system is turned ON. RS-422/485 write and read commands will be received while the system is in this mode.
Page 48 "Span," "Offset," "Displacement judgment," "Analog scaling," "Number of alarm delay times" setting values can be changed freely. Change value Change digit Change digit Change sign Change digit All digits flash Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 49: Screen Transition In Setting Mode
Screen Transition in Setting Mode Run mode Setting mode Sampling cycle Sensing setting Shutter time Light intensity monitor Data processing Average times settings Analysis mode Span Offset Zero set OFF Judgment output selection Output setting Threshold a Threshold b Hysteresis Judgment Output OFF Delay Measurement Value Display on Panel will determine the set value at any level...
Page 50 Run mode Setting mode Analog settings Analog output selection Measurement value A Current a *1 Voltage a *2 Measurement value B Current b *1 Voltage b *2 Alarm settings Analog output at alarm Digital output at alarm Alarm delay times COM settings Terminating resistor selection Sensor no.
Page 51 3-3-2 Memory Change The memory to save setting contents can be changed with M0 through M3. Setting Function Panel display Memory M0 Memory M1 Memory M2 Memory M3 indicates the default value. Select the first number to be changed when the system goes into setting mode. Data unstability may result when the memory change is executed.
Page 52 Storable Functions in Memory The function settings that can be stored in the memory are divided into two types. One of them can be stored in each specified memory number and the other one can be stored as setting values common to all memories. refer to "3-2 Function For the above two types of storable functions in detail, List &...
Page 53: 3-3-3 Sensing Setting
3-3-3 Sensing Setting Sampling Cycle When measuring an object with poor received light intensity, such as black rubber, extend the sampling cycle to get sufficient light to perform stable measurement. Meas. Cycle Frequency Panel display object 5 kHz Bright 2 kHz 1 ms 1 kHz 2 ms...
Page 54: Shutter Time
Shutter Time The shutter time controls the receiving light intensity of the sensor according to the amount of reflected light from measurement targets. If the shutter time is set to AUTO, the light intensity feedback function automatically controls the light intensity to an optimum level. In the case of fixing the shutter time, use the light intensity monitor and select a fixed value of approximately 1000 to 1300.
Page 55: Light Intensity Monitor
Light Intensity Monitor This functio The peak light intensity will be displayed in a range of 0 to 4095. Display the "Sensing Setting" screen while the system is in setting mode. "Sampling Cycle" screen will appear. "Meas Suf Selection" screen will be displayed.
Page 56: 3-3-4 Data Processing Settings
3-3-4 Data Processing Settings Average Times This function is used to set the average number of times of moving average. Use the function to stabilize unstable measurement values (including variations). Setting Function Panel display 1 time 1-time moving average processing 4 times 4-time moving average processing 16 times...
Page 57: Analysis Mode
Analysis Mode This function is used to set the analysis mode. The following table shows the function of each analysis mode. Setting Function Panel display The measurement value is output in real NORMAL time. Holds and outputs the PEAK maximum measurement value.
Page 58 Press analysis mode changes. (Example: Switching to PEAK to PEAK mode.) mode setting. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 59: Span
Span The system can output measurement values with a span (factor) multiplied. Final measurement value = Span x measurement value + offset Output Final meas. value Meas. value Spanned meas. value Offset value Measurem ent range Center point of measurement Setting range Function Initial value...
Page 60 value of the selected digit. (Example: Changing the value to 2.0000.) span. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 61: Offset
Offset A desired setting value can be added to/subtracted from the measurement value. Measurement judgment will be possible from an offset in combination with “displacement judgment” by setting the size of the master workpiece (reference measurement object) for the offset, measuring the master workpiece, and turning the “zero set”...
Page 62: Zero-Set Off
Zero-set OFF This function cancels the zero set for measurement values. Setting Function Panel display Reset The zero set is not canceled. Hold The zero set is canceled. efer to "2-1 External multi input (MI) can turn the zero set ON and OFF. ( Display the "Data Processing Setting"...
Page 63: 3-3-5 Output Settings
3-3-5 Output Settings Judgment Output Selection An alarm will not be output if "3-state" is selected. The final decision process is done in digital measurements. When an alarm is turned ON, the value will be set to +999.9999 with which judgment processing will be performed, provided that a fixed value has been set with “digital output at alarm”.
Page 64 OUT3 settings are related to the operation of the output lines. An alarm is output through the OUT3 output line unless a 3-state value has been set. The OUT3 indicator on the sensor head and the OUT3 output readout function, however, will be turned OFF without being interlocked with the alarm.
Page 65: Displacement Judgment
Displacement Judgment This function is used to set an upper limit (threshold a), lower limit (threshold b), and hysteresis for the judgment of measurement values. Item Panel display Setting range Function -95000 to +95000 Threshold a Sets threshold a, threshold b and Threshold b -95000 to +95000 hysteresis.
Page 66 Press the [UP]/ change the selected digit. After all the be changed. For details, refer to page 3-8 the selected digit or its sign. (Example: Changing the value to +5 [mm].) threshold. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 67: Judgment Output Off Delay
Judgment Output OFF Delay This function delays the timing of switching ON to OFF of judgment output. This function is useful for applying output to a control device when the output is changing at high speed. Setting Function Panel display Output according to the sampling cycle.
Page 68 Display the "Output Setting" screen while the system is in setting mode. Output Selection" screen will be displayed. "OFF-delay" screen will be displayed. -delay settings will be displayed. OFF-delay setting changes. (Example: Changing the setting to Hold.) OFF-delay setting. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 69: Measurement Value Display On Panel
Measurement Value Display on Panel The rightmost digits on the digital display can be turned OFF. Setting Function Panel Display FULL All the digits are displayed. Set 1 The rightmost digit is OFF. Set 2 The rightmost two digits are OFF. indicates the default value.
Page 70: 3-3-6 Analog Settings
3-3-6 Analog Settings Analog Output Selection This function selects the desired output type from current output and voltage output. The accuracy of selected analog output will be guaranteed. Setting Function Panel display Current Output current Voltage Output voltage indicates the default value. Display the "Analog Setting"...
Page 71: Analog Scaling
Analog Scaling This function scales analog current output or analog voltage output to any desired value. Measurement values A and B on any two measurement point can be scaled with currents a and b or voltages a and b on any two points. Analog output is turned ON according to the scaling set for analog output selection.
Page 72 The display limit of the measurement value is ±95000. Make sure that the setting value does not exceed the display limit. Check the input range of your input device such as AD board before setting. The decimal point position of measurement values varies with each model. Setting current a (current for measurement value A) Display the "Analog Setting"...
Page 73: 3-3-7 Alarm Settings
3-3-7 Alarm Settings Analog Output at Alarm This function is used to set the analog output status at alarm operation. Analog output in the alarm state (where measurement is disabled owing to lack of light) can be kept on hold or set to a fixed value selectively. Setting Function Panel display...
Page 74: Digital Output At Alarm
Digital Output at Alarm This function is used to set the digital output status at alarm operation. This function makes settings related to digital output (on the digital display block of the sensor head and measurement values over serial communication) in the alarm state (where measurement is disabled owing to lack of light).
Page 75: Alarm Delay Times
Alarm Delay Times This function holds the previous normal value up to the setting number of times if an alarm is issued. The previous normal value will be kept on hold up to the setting number of delay times if an alarm is issued (where measurement is disabled owing to lack of light). Alarm output (OUT3) will be turned ON when the alarm status continues more than the setting number of delay times, and analog output and digital output will be turned ON according to the setting for analog output at alarm and the setting for digital...
Page 76: 3-3-8 Com Settings
3-3-8 COM Settings Make COM settings through the control panel. No COM settings are possible with serial communications commands. Terminating Resistor Selection This function selects the terminating resistor for the sensor head connecting to the host device over RS-422/485. Be sure to select R3 if the system is connected to RS-422 equipment. If a number of sensor heads are connected to RS-485 equipment, set R3 for the terminating sensor and the rest of the sensors to OFF.
Page 77: Sensor No
Sensor No. This function is used to set the number of each sensor head multi connected to an RS-485 device. Be sure to set each connecting sensor head number with no duplication. Setting range Function Initial value Set sensor numbers 01 through 01 to 16 16 in sequence.
Page 78: Baud Rate
Baud Rate This function is used to set the communication speed. Setting Function Panel display 9600 9,600 bps 19200 19,200 bps 38400 38,400 bps 115200 115,200 bps 230400 230,400 bps 460800 460,800 bps 921600 921,600 bps indicates the default value. Lower the communication speed if stable communication with the host device is not possible.
Page 79: Connection Mode
Connection Mode This function is used to select the performance settings for measurement data output to the host device. Select the operation settings for measurement data output to the host device. This section provides information on the condition that the RS-422 device is connected 1-to-1 and the RS-485 device is connected 1-to-N (sensor heads) to the system.
Page 80: Sending Delay Time
Sending Delay Time This is a useful function if the connection mode is set to RS-485 multi. Panel Panel Setting Function Setting Function display display No delay time Delay time 10ms Delay time 0.1ms 20ms 0.2ms 50ms 0.5ms 100ms 200ms 500ms 1000 1000ms...
Page 81: 3-3-9 System Settings
3-3-9 System Settings Timing Mode This function is used to set the timing input mode. Set the operation of the system with timing input turned ON. For the operation of the system in this mode, refer to "2-4 Timing Chart." Setting Function Panel display...
Page 82: Laser Control
Laser Control This function is used to select the laser emission/stop. This function makes it possible to stop unrequired laser emission while the system is not in measurement operation. Setting Function Panel display Emission Laser emission is ON Stop Laser emission is OFF indicates the default value.
Page 83: Eco Mode
Eco Mode This function turns OFF the LED indicators on the control panel while in RUN mode for energy saving. Setting Details Panel display Eco-OFF Eco Mode is OFF. Only LEDs on the digital display will be Eco-ON turned OFF. Other than LASER indicator, All the LEDs Eco-FULL will be turned OFF.
Page 84: View Version
View Version lays the program version of the sensor. Display the "System Setting" screen while in setting mode. Mode" screen will be displayed. "View Version" screen will be displayed. Press the [EN version will be displayed. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 85: 3-3-10 Other System Settings
3-3-10 Other System Settings Initialize This function is used to delete all the setting contents in the memory and returns them to the factory default settings. When the initialization of the system is executed through the operation of the panel, all settings will return to the factory default settings. When the initialization of the system is executed through the operation of the panel, all settings except COM settings and environment settings will return to the factory default settings.
Page 86: Save
Save There is a difference in setting saving method between the operation of the panel and the use of the communications command. Setting Changes in Control Panel of Sensor Head Press the [ENTER] key and save the change in each item. When the system is turned ON again, the last saved settings will be reflected.
Page 87: External Input
3-3-11 Measurement Control with External Input Timing desired timing. The measurement value will be kept on hold with external input timing (TM). The judgment output is kept on hold as well simultaneously. Timing settings can be executed with communications command but not with the operation of the panel.
Page 88 while in Run mode. Zero Set will be executed. Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 89: Reset
Reset The function resets the measurement value. At the time of making a peak measurement, valley measurement, or peak-to-peak measurement with external multi input (MI), the measurement value kept on hold at the desired timing can be reset. Input a specified pulse width as multi input. The pulse width can be input into the high-function type through a communications command.
Page 90: Buffering Settings
"4-3 Command List". The Setting and Monitoring Software HL-G1SMI can be downloaded from the website of Panasonic Industrial Devices SUNX. It is necessary to write a program over RS-422/485 to execute buffering. Buffering settings cannot be set through the control panel. Make settings with serial communications commands.
Page 91: Data Buffering Operation
Data Buffering Operation Data buffering procedure HL-G1 PC (Host device) buffering. Buffering mode (1) Send settings Buffering rate Accumulation amount Trigger conditions Trigger delay Trigger point Transmit the start command and start (2) Buffering start buffering. Buffering operation start Start data accumulation. Start accumulation to the built-in (3) Accumulation memory of the sensor head.
Page 92: Buffering Mode
Buffering Mode There are two types of buffering modes, either one of which can be selected. "Continuous Mode" is set by default. Continuous Mode Data accumulation to the built-in memory of the sensor head start with the start of buffering. Accumulation will stop when the amount of accumulation reaches the setting value or when buffering operation stops.
Page 93: Buffering Rate
Buffering Rate The buffering rate can be set for accumulating the measurement data for a Select from 1 (all measurement data), 1/2, 1/4, etc. to 1/65535. The buffering rate is set to “1/10” by default. If 1/4 is selected for example, measurement data will be accumulated once every four sampling cycles.
Page 94: Trigger Points
Trigger Points When the buffering mode is set to trigger mode, measurement data can be loaded by setting the data as a trigger point at the generation of the trigger. The setting range is in a range of 1 to the "accumulated amount" of data items. The value is set to 300 by default.
Page 95: Trigger Conditions
Trigger Conditions This function is used for setting the trigger generation conditions when the buffering mode is set to trigger mode. A value the same as or higher or lower than a threshold or the time of alarm occurrence or release can be set as a trigger condition if timing input is ON. The value is set to "At timing input ON"...
Page 96: Buffering Operation
Buffering Operation This function accumulates data while the system is in buffering operation. Set necessary parameters in advance and start buffering. All settings related to buffering cannot be changed during buffering. Non-buffering status cannot be set by only stopping buffering. Status Readout This fu Use this function for checking the accumulation status before reading out the...
Page 97: Binary Readout Of Buffering Data
Binary Readout of Buffering Data The accumulated measurement data in the sensor head memory can be read out. Data in a range from 1 to the readout result of the last data point is specified and read out. To read out the buffering data, stop buffering and check the "Final Data Point." The accumulated data to the final data point can be read out only when the result of "Status Readout"...
Page 98 Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 99: Communications Control
Communications Control provides information on RS-422 and This Chapter RS-485 communications control. 4-1 Communications Specifications 4-2 Type and Format of Commands 4-2-1 Commands 4-2-2 Command Formats 4-3 Command List 4-4 Setting Address List Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 100: 4-1 Communications Specifications
4-1 Communications Specifications Specifications The system has the following specifications. The user can make setting changes according to the external host device in use. Item Setting RS-422 RS-485 Communication mode Full duplex Semi-duplex 9,600/19,200/38,400/115,200/230,400/460,800/ Communication speed 921,600 bps Synchronization system Start-stop transmission (Asynchronous) Transmission code ASCII...
Page 101: Connecting Example With External Device
Connecting Example with External Device RS-422 1-to-1 connection Select “RS-422 handshake”, “RS-422 timing”, or “RS-422 continuous” for the COM setting connection mode. Set the prefix to 01. RS-422 host device HL-G1 +SD -SD +RD -RD SG (Green) transmission data:+SD (Sky Blue) transmission data:-SD (Orange) reception data:+RD Terminator (Yellow) reception data:-RD...
Page 102 RS-485 1-to-N connection Select “RS-485 multi” for COM setting connection mode. Set the prefix with no duplication. RS-485 host device HL-G1 Area:01 +SD -SD +RD -RD SG (Green) transmission data:+SD (Sky Blue) transmission data:-SD (Note 7) (Orange) reception data:+RD Terminator (Yellow) reception data:-RD (Shield)
Page 103 (Note 7) Connect the wires according to the specification of the top equipment. When sending the next command after HL-G1 returns a response (Note 8) while the RS- Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 104: Communications Protocol
Communications Protocol Make communications specification settings. 1. Make communications specification settings for the HL-G1. The table in "4-1 Communications Specifications" - "Specifications" shows the communications specifications for the HL-G1. Make settings according to the operating conditions. 2. Make communication specifications for the host device. Read through the operation manual of the external host device and change the communications settings for the host device in conformity with the settings for the HL-G1.
Page 105: 4-2 Type And Format Of Commands
4-2 Type and Format of Commands 4-2-1 Commands Data Transmission/Reception Data Transmission/Reception This section explains how to set or change various parameters or confirm and read measurement values by sending commands from an external host device to the HL-G1. (1) Normal sequence to read setting data The following data transmitting/receiving sequence will be used when request communication data instructing setting data read (with the head character of the command on the request communication data set to R) transmitted from...
Page 106 (3) Abnormal sequence to transmit/receive data The following data transmitting/receiving sequence will be used if request communication data transmitted from the external host device to the HL-G1 is abnormal (with data range error or garbled characters). HL-G1 External host device Request communication data (data settings, operation instruction, setting data read) Abnormal response communication data Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 107: 4-2-2 Command Formats
4-2-2 Command Formats The following section explains seven types of command formats transmitted from an external host device to the HL-G1. General Purpose FORMAT The following command formats are used to read or make general measurement mode settings or operating conditions. Read Command Read command formats are used to read operating conditions.
Page 108: Format
Data Setting/Operation Instruction Command Data setting/operation instruction command formats are used to make data settings or give operating instructions. Request communication data 0 1 2 3 4 Destination no. Command Data block: 1-character symbol + 5-character integral part (no zero suppress) Normal response data Sender no.
Page 109 Normal response data 9 5 0 0 0 Data block: 1-character symbol + Sender no. Command 7-character integral part (no zero suppress) Reading the present measurement value for sensor 03 in the RS-485 multi-mode. Request communication data % 0 3 # R M D Normal response data % 0 3 $ R M D 0 1 2 3 4...
Page 110: Format
Normal response data % 0 4 $ W H A All Outputs Read FORMAT The following special command formats are used to read all measurement value, received light intensity, and judgment output conditions together. Request communication data # R M B Destination no.
Page 111: Format
Normal response data Measured value Light intensity 567 % 0 1 $ R M B + 0 0 2 5 0 Output status OUT1=OFF OUT2=ON OUT3=OFF ALARM=OFF Normal Read of Buffering Data FORMAT The following special command formats are used to read buffering measurement data in 7-digit numeric sequence format.
Page 112: Format
Read of Differential Data in Buffering Data FORMAT The following special command formats are used to read buffering measurement data in signed differential sequence format. Request communication data # R L B Sender no. Command Head point: End point: 00001 to 03000 00001 to 03000 Normal response data Head point data...
Page 113: Format
Normal response data Head point Binary data to Sender no. Command binary data end point $ R L C Binary data to end point * Binary data on each point of response data is in 4 bytes in order of the lowest byte to highest byte.
Page 114: Error Response
Error Response Error response data is common to all formats. Sender no. Error code Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 115 Error code Error Code type Description code Command error The command is undefined. Address error The start address is larger than the end address or the address is larger than 999999 when the RDD or WDD command is executed. The address length has not reached the prescribed length when the RDD or WDD command is executed.
Page 116: Bcc
BCC is a horizontal parity check code used to improve the reliability of data communication. The exclusive OR is executed from the header ( )to final characters of communication data, and the exclusive OR in 8-bit data is converted to 2-character ASCII code. The sensor head is used to compare the exclusive OR from the header to final characters of the message received, and check if the exclusive OR coincides with the transmitted value of the PC.
Page 117: 4-3 Command List
4-3 Command List Basic Settings Item Command Data Description Format +00000 +00001 Sampling RSP WSP +00002 1 [ms] Cycle FORMAT +00003 2 [ms] +00000 to +00000: Auto Shutter Time RFB WFB +00031 +00001 to +00031: Fixed *1. The data section consists of 5 digits (zero suppress is omitted) indicated in decimal.
Page 118: Output Settings
Output Settings Item Command Data Description Format +00000 Logic +00001 Independent Judgment Output ROD WOD FORMAT Selection +00002 2-state +00003 3-state Threshold -9500000 to -950.0000 to RHA WHA +9500000 +950.0000 [mm] Displacement Threshold -9500000 to -950.0000 to RHB WHB FORMAT Judgment +9500000 +950.0000 [mm]...
Page 119: Analog Settings
Analog Settings Item Command Data Description Format +00000 Output current Analog Output RAS WAS FORMAT Selection +00001 Voltage output -9500000 to -950.0000 to +950.0000 Analog RAL WAL +9500000 [mm] Scaling FORMAT M easurement -9500000 to -950.0000 to +950.0000 RAH WAH Value +9500000 [mm]...
Page 120: System Settings
System Settings Item Command Data Description Format +00000 +00001 Memory RMC WMC Change +00002 +00003 +00000 Hold Timing Mode RTM WTM +00001 One shot +00000 Stop Laser Control RLR WLR +00001 Emission +00000 Eco-OFF Eco Mode RDP WDP +00001 Eco-ON +00002 Eco-FULL FORMAT...
Page 121: Read Commands
Read Commands Item Command Data Description Format Measurement -9500000 to -950.0000 to FORMAT Value Read +9500000 +950.0000[mm] Read Received +00000 to +00000 to +04095 Light Intensity +04095 +00000 Alarm OFF Alarm status +00001 Measurement Alarm ON +00000 OUT1 OFF OUT1 Terminal FORMAT Read +00001...
Page 122 +00000 Stop Buffering Operation RBS WBS +00001 Start +00000 Non-buffering +00001 Wait for Trigger Status Readout FORMAT +00002 Accumulating Accumulation +00003 Completed +00001 to +00001 to accumulated Last Data Point +03000 amount 5-character head point + 5-character end point Data point within the Data Read (Normal) FORMAT range from the head data...
Page 123: 4-4 Setting Address List
4-4 Setting Address List In the case of connecting the sensor to our Programmable Logic Controller (PLC) or Programmable Display (GT Series), data can be exchanged by using data area write/read commands over MEWTOCOL-COM communications. Our FP-series PLC is provided with data write (F145: Data send) and data read (F146: Data receive) commands.
Page 124: Command Formats(Mewtocol)
Command Formats(MEWTOCOL) Data Area Read Request communication data # R D D Destination no. Head Address Last Address 5 character 5 character Normal response data $ R D Sender no. Data (Head) Data (Last) 4 character 4 character Data Area Write Request communication data # W D D Write Data (Head)
Page 125: Sensing Settings
Sensing Settings Address Item Data Range Write Read Remarks DT00050 Sampling Cycle DT00051 Shutter Time Data Processing Settings Address Item Data Range Write Read Remarks DT00056 Average Times Analysis Mode DT00053 Zero Set DT00061 DT00062 -9500000 Data type: Zero Set Amount DT00063 +9500000...
Page 126: Output Settings
Output Settings Address Item Data Range Write Read Remarks Judgment Output Selection Displacement Data type: Judgment 2 word Threshold a Displacement Data type: Judgment 2 word Threshold b Displacement Data type: Judgment 2 word Hysteresis Judgment Output OFF-delay Measurement Value Display on Panel Analog Settings Address...
Page 127: Alarm Settings
Alarm Settings Address Item Data Range Write Read Remarks Analog Output at Alarm Digital Output at Alarm Alarm Delay Times System Settings Address Item Data Range Write Read Remarks Memory Change Timing Mode Laser Control Eco Mode Initialize Save Timing Reset Data Readout Address...
Page 128: Buffering Settings
Buffering settings Address Item Data Range Write Read Remarks Buffering Mode Buffering Rate Accumulated Amount Settings within sepec ified no. of Trigger Point accumulated amount Trigger Delay Trigger Conditions Trigger Data type: Conditions 2 word Threshold Buffering Operation Status Readout Last Data Point Reading data of up to...
Page 129: Setting For Programmable Display
Setting for Programmable Display (GT Series) For more details about these settings, refer to the User's Manual (dedicated Console Version). Address Item Data Range Write Read Remarks Hold Display Hold DT00400/00401 measurements R eflecting Display console Set 1 measurement Measurements of Set 2 value DT00400/00401...
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Page 131: Troubleshooting
Troubleshooting This Chapter provides information on the troubleshooting of the system. Read this Chapter if something seems to be wrong with the system. 5-1 Corrective Actions 5-2 Initialization Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 132 Corrective Actions If an error or trouble occurs during use of the system or a system failure is suspected, read this chapter carefully first and carry out the corresponding corrective actions. Trouble type Trouble in sensor head settings. Trouble in communication control. Trouble in the measurement method or display of measurement values.
Page 133: Corrective Actions
Ref. Type Problem Cause Corrective action page The measurement object is Stop the fluctuation or vibration of There is a difference fluctuating or vibrating. the measurement object. between the actual distance to the The measurement object is Place the measurement object as MEAS measurement object tilted.
Page 134 Ref. Type Problem Cause Corrective action page RS-422 and RS-485 are different in wiring. Connect the wires correctly. The wiring is incorrect. Use a twisted-pair cable to ensure stable communication. The RS-422/485 connecting Check the connection between cable is disconnected. RS-422/485 cable and connector.
Page 135 Ref. Type Problem Cause Corrective action page Move the position of the beam The reflected beam from projection spot or change the the beam emitting spot mounting direction of the is blocked. sensor head so the reflected beam should not be blocked. The alarm Apply the beam projection spot indicator lights up...
Page 136: Initialization
Initialization Initialization deletes all settings and returns them to the factory default settings. For more information, refer to "3-3-10 Other System Settings - Initialization". After initialization, the default settings will not be saved if serial (RS-422/485) communication is used. To save the default settings after the power is turned OFF, refer to "3-3-10 Other System Settings - Save".
Page 137: Specifications
Specifications This Chapter provides the specifications of the sensor head. 6-1 Sensor Head Specifications 6-2 Dimensions Sensor Head 6-3 Characteristics Beam Diameter Mutual Interference Area Output Characteristics Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 138: Sensor Head Specifications
Sensor Head Specifications Diffuse reflection Type Standard HL-G103-A- HL-G105-A- HL-G108-A- HL-G112-A- HL-G125-A- Type Model No. High-func HL-G103-S-J HL-G105-S-J HL-G108-S-J HL-G112-S-J HL-G125-S-J tion Type Supply voltage 24 VDC ±10% including ripple 0.5 V (P-P) Current consumption 100 mA max. Measurement method Diffuse reflection Measurement center 30 mm...
Page 139 NPN operation: ON when connecting or connected to 0 V (depending on settings) Timing input PNP operation: ON when connecting or connected to positive terminal of external power supply (depending on settings) Zero set, zero set OFF, reset, memory change, teaching, save, or laser control depending on input time.
Page 140 The following measurement conditions are applied unless otherwise specified; power voltage: 24 VDC, ambient temperature: 20°C, sampling cycle: 5 times, measurement center distance, and measurement object: white ceramic. 1 The diameter is the size of the object at the measurement center distance and determined by 1/e (approximately 13.5%) of the center beam intensity.
Page 141 Specular reflection Type Standard HL-G103A-RA-C5 HL-G105A-RA-C5 HL-G108A-RA-C5 Type Model No. High-func HL-G103A-RS-J HL-G105A-RS-J HL-G108A-RS-J tion Type Supply voltage 24 VDC ±10% including ripple 0.5 V (P-P) Current consumption 100 mA max. Measurement method Specular reflection Measurement center 26.3 mm 47.3 mm 82.9 mm distance Measurement range...
Page 142 Zero set, zero set OFF, reset, memory change, teaching, save, or laser control depending on input time. NPN operation: Depending on time to connect 0 V Multiple input PNP operation: Depending on time to connect positive terminal of external power supply RS-422 or RS-485 (switchable) Communications interface...
Page 143 The following measurement conditions are applied unless otherwise specified; power voltage: 24 VDC, ambient temperature: 20°C, sampling cycle: 5 times, measurement center distance, and measurement object: aluminum vapor deposition surface reflection mirror. 1 The diameter is the size of the object at the measurement center distance and determined by 1/e (approximately 13.5%) of the center beam intensity.
Page 144: Dimensions
Dimensions Sensor Head Diffuse reflection Standard Type (HL- -A-C5) Digital Display (Red) OUT1 Indicator (Yellow) Alarm Indicator (Orange) OUT2 Indicator (Yellow) Laser Indicator (Green) OUT3 Indicator (Yellow) ENTER Key UP Key DOWN Key 20.4 Measurement center distance 49.4 Light emission axis Light reception axis Ø6.85 cable Standard: 5m...
Page 145 diffuse reflection High-function Type (HL- -S-J) Digital Display (Red) OUT1 Indicator (Yellow) Alarm Indicator (Orange) OUT2 Indicator (Yellow) Laser Indicator (Green) OUT3 Indicator (Yellow) ENTER Key UP Key DOWN Key 20.4 Measurement center distance 49.4 Light emission axis Light reception axis Unit: mm Measurement Model No.
Page 146 Specular reflection Standard Type (HL-G103A-RA-C5) OUT1 Indicator(Yellow) Digital Display(Red) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 66.6 Measurement center distance 20.4 26.3 17.5 34.41 Light emission axis 30° Light reception axis 6.85 cable 15°...
Page 147 Specular reflection Standard Type (HL-G105A-RA-C5) OUT1 Indicator(Yellow) Digital Display(Red) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 64.2 Measurement center distance 20.4 47.3 13.4 39.32 Light emission axis 20.77° Light reception axis 6.85 cable Standard:5m 10.39°...
Page 148 Specular reflection Standard Type (HL-G108A-RA-C5) OUT1 Indicator(Yellow) Digital Display(Red) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 62.3 Measurement center distance 20.4 82.9 42.24 Light emission axis 15.05° Light reception axis 6.85 cable Standard:5m 7.53°...
Page 149: Characteristics
Characteristics Beam Diameter Beam Diameter Model No. HL-G103-S-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G103-A-C5 HL-G105-S-J 1.2mm 0.6mm 1.0mm 0.5mm 0.9mm 0.4mm HL-G105-A-C5 HL-G108-S-J 1.5mm 0.9mm 1.25mm 0.75mm 1.0mm 0.6mm HL-G108-A-C5 HL-G112-S-J 1.8mm 1.2mm 1.5mm 1.0mm 0.8mm 0.5mm HL-G112-A-C5 HL-G125-S-J 2.5mm 1.5mm 3.5mm...
Page 150 Specular reflection type Beam Diameter Model No. HL-G103A-RS-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G103A-RA-C5 HL-G105A-RS-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G105A-RA-C5 HL-G108A-RS-J 0.2mm 0.2mm 0.2mm 0.2mm 0.2mm 0.2mm HL-G108A-RA-C5 Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 151: Mutual Interference Area
Mutual Interference Area In the case of installing two or more diffuse reflective sensor heads side by side, mutual interference will occur if the laser spots of the other sensor heads fall within the shaded area ( ) shown below. Install the sensor heads so that the laser spots of the other sensor heads will fall outside the shaded area ( -mm Type (HL-G103-A-C5/HL-G103-S-J) Unit: mm...
Page 152 -mm Type (HL-G108-A-C5/HL-G108-S-J) Unit: mm -mm Type (HL-G112-A-C5/HL-G112-S-J) Unit: mm Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 153 250-mm Type (HL-G125-A-C5/HL-G125-S-J) Unit: mm Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...
Page 154: Output Characteristics
Output Characteristics Diffuse reflection type Measurement (R) Measurement center distance (D) Displacement output 10 V 10.5 V 20 mA 20.8 mA 12 mA Distance (mm) 4 mA 3.2 mA *1 In the figure above, analog output setting is used as the initial setting. High-function Measurement center Measurement...
Page 155 Specular reflection type Measurement (R) Measurement center distance (D) Displacement output 10.5 V 10 V 20.8 mA 20 mA 12 mA Distance (mm) 4 mA 3.2 mA *1 In the figure above, analog output setting is used as the initial setting. High-function Measurement center Measurement...
Page 156: Revision History
Revision history Released date Revision No. October 2010 A first release January 2011 The 1st edition March 2011 The 2nd edition January 2012 The 3rd edition March 2013 The 4th edition September 2013 The 5th edition December 2013 The 6th edition October 2014 The 7th edition January 2015...
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Page 158 Overseas Sales Division (Head Office): 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Telephone: +81-568-33-7861 Facsimile: +81-568-33-8591 panasonic.net/id/pidsx/global About our sale network, please visit our website. © Panasonic Industrial Devices SUNX Co., Ltd. 2015 January, 2015 PRINTED IN JAPAN WUME-HLG1-8 Ramco Innovations (800) 280-6933 www.panasonicsensors.com nsales@ramcoi.com...

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