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42 | ACS 663 |
en - Contents
1.
1.1
1.1.1
1.1.2
1.2
2.
2.1
2.2
2.3
2.4
2.5
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
4.
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
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SP00D00616
2019-11-08
6.
6.1
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6.2
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6.2.1
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6.2.2
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6.2.3
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6.2.4
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6.2.5
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6.3
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6.4
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6.5
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6.6
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6.7
6.8
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6.9
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6.9.1
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6.9.2
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7.1
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7.3
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7.4
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7.5
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7.6
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7.7
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7.8
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7.9
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Robert Bosch GmbH
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Table of Contents
Related Manuals for Bosch ACS 663
Summary of Contents for Bosch ACS 663
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Page 1: Table Of Contents
42 | ACS 663 | en – Contents Instructions for use Entering service data Symbols used Refrigerant Identifier In the documentation (optional, standard on RI variants) 1.1.1 Warning notices - Structure and 6.2.1 Unsuccessful refrigerant purity test meaning 6.2.2 Refrigerant identifier test 1.1.2... -
Page 2: Symbols Used
Symbols used | ACS 663 | 43 Symbols used Decommissioning Temporary shutdown In the documentation Equipment transport Disposal and scrapping 1.1.1 Warning notices - Structure and meaning 9.3.1 Substances hazardous to water Warning notices warn of dangers to the user or 9.3.2... -
Page 3: On The Product
44 | ACS 663 | Symbols used Precautions On the product Legend of the safety terms used in Observe all warning notices on products and this manual ensure they remain legible. Each safety term indicates the degree or level of severity of the risk. - Page 4 Precautions | ACS 663 | 45 To minimize the risk of fire, the station software Symbol Warning to prevent injuries periodically performs a guided leak check FLEXIBLE HOSES MAY CONTAIN LIQUID REFRIGERANT UNDER PRESSURE. Contact with otherwise the station stops. For the same purpose,...
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Page 5: Protection Devices
ACS 663 handling pressures are maintained within the limits specified in the "Technical Data" section. The ACS 663 must normally be moved on flat surfaces with a maximum slope of 15° and on four wheels, avoiding excessive shaking. When stopped the front Door interlock switch wheels brake must be engaged. -
Page 6: Introduction
Introduction | ACS 663 | 47 Introduction Description of the equipment Application The station is suitable for vehicles with traditional combustion engine (PAG oil), hybrid and electric (POE oil).The station has all the functions necessary for the maintenance of vehicle air conditioning systems. -
Page 7: Control Panel Functions
48 | ACS 663 | Precautions Control panel functions Fig. 3: Control panel keypad Symbol Description UP ARROW to select the previous option of a menu. DOWN ARROW to select the next option of a menu. RIGHT ARROW to scroll to the next screen. -
Page 8: Icons Key
Precautions | ACS 663 | 49 Icons key Setup Menu 3.6.1 Functions Menu 1. Call up the Main Menu. Symbol Description 2. Select HELP to view information about the current 3. Select screen. € Select Functions to access the following functions. -
Page 9: Settings Menu
50 | ACS 663 | Precautions 3.6.2 Settings Menu Function Description Asanetwork To activate or deactivate the Asanetwork function. Function Description Information can be obtained from the service department. Select Language Select a language from the displayed ones. The default language is English. -
Page 10: Screen Layout
Screen layout | ACS 663 | 51 Screen layout Select Functions. The display shows After switching on, the startup screen opens with the 09:36 Functions Menu 078.028.027 following indications: A/C Perfomance Test Flush Hoses 09:36 Main Menu System Flush 078.028.027... -
Page 11: Initial Settings
52 | ACS 663 | Initial settings Initial settings Accessories kit Gaskets (2) External cylinder Removing transportation packaging adapters for tank filling (2) 1. Remove the bands wrapping the cardboard. 2. Remove the cardboard. 3. Lift one side of the unit to remove the front wheels... -
Page 12: Use Of Oil And Uv Dye Bottles
Initial settings | ACS 663 | 53 Use of oil and UV dye bottles Language selection Choose the user interface language. The default Only use UV contrast liquids and oils that are language is English. 1. Use the Up or Down arrow button to scroll through approved by the vehicle manufacturer. -
Page 13: Automatic Internal Cleaning
54 | ACS 663 | Initial settings 8. If the refrigerant identifier is installed, the station 5.10 Automatic internal cleaning At this point the station cleans its inner hoses before verifies that the refrigerant contained in the cylinder proceeding with the settings. -
Page 14: Unit Activation
Initial settings | ACS 663 | 55 5.12 Unit activation 5.14 Leak test vacuum time change Failure to register and activate the station within To change the leak test vacuum time, proceed as 30 days of initial start-up causes the station to lock and follows: 1. -
Page 15: Connected Repair [Core]
PCs or with devices that can connect to it. ACS 663 is to be considered as a client which is able to 11. The station informs the operator with a message autonomously connect to the CoRe server after having... -
Page 16: Configuration
5. Confirm the entered data with " 1. Select ACS 663 will try to connect to the CoRe server to check to save the data for the print report. that all parameters entered are correct. This page also shows the Database icon to allow 5.17.3... -
Page 17: Refrigerant Identifier (Optional, Standard On Ri Variants)
58 | ACS 663 | Instructions for use Refrigerant Identifier 6.2.2 Refrigerant identifier test (optional, standard on RI variants) If the internal or external refrigerant identifier, If the refrigerant purity test is unsuccessful three connected to the station through the USB cable, is... -
Page 18: Unsuccessful Refrigerant Identifier Operation Test
Instructions for use | ACS 663 | 59 6.2.4 Unsuccessful refrigerant identifier operation 6.2.5 Removing contaminated refrigerant from the test station The refrigerant in the source tank or in the vehicle A/C 1. If the test determines that the refrigerant identifier system is either contaminated or it is not R1234yf. -
Page 19: Retrieving Refrigerant From A Vehicle
60 | ACS 663 | Instructions for use 14. After the oil is drained, the display shows the result Retrieving refrigerant from a vehicle in which the recovered refrigerant and the drained oil are described. WARNING: To prevent injuries while... -
Page 20: Evacuation Of The A/C System Of The Vehicle
Instructions for use | ACS 663 | 61 Evacuation of the A/C system of the Hoses flushing vehicle WARNING: to prevent injuries while working with the refrigerant, read and follow the instructions and warnings in this manual, and wear protective clothing, such WARNING: to prevent injuries while as safety glasses and gloves. -
Page 21: Recharging The A/C System Of The Vehicle
« Select Follow the on-screen instructions to perform the to proceed or not to perform the hoses flushing procedure. pressures test. 20. At the end the ACS 663 displays a screen with the charge result report. SP00D00616 2019-11-08 Robert Bosch GmbH... -
Page 22: Automatic Function
1. Call up the Main Menu. 21. Select to start the hoses cleaning. 2. Select 22. ACS 663 displays, at the end of the hoses cleaning, 3. Enter the service data and select to set the a dedicated message that indicates to the operator vehicle data through the database. -
Page 23: Incomplete Charge
64 | ACS 663 | Instructions for use 23. At the end the ACS 663 displays a screen with the Database charge result report. Select to print the overview. Select to return to the Main Menu. 6.9.1 Vehicle database Specific data on the filling amount of vehicle submitted... -
Page 24: Flushing
Instructions for use | ACS 663 | 65 8. Check that there is at least 6,0 kg (13,2 lb) of 6.10 Flushing refrigerant in the station. WARNING: to prevent injuries while working with the refrigerant, read and To complete the A/C system flushing effectively,... -
Page 25: Pressures Test
A/C system, replace the oil lost during the process. (see chapter 6.1). 26. For further instructions, refer to the vehicle « ACS 663 displays a dedicated message that indi- maintenance manual. cates to the operator the procedures to be per- 27. Select to return to the Functions Menu. -
Page 26: Test N2H2 Or N2 (With Optional Kit)
Instructions for use | ACS 663 | 67 6.12 Test N2H2 or N2 (with optional kit) If fitted correctly, the service door must not open To locate leaks using an external nitrogen cylinder or to ensure operator safety when the cylinder is in mixture of nitrogen and hydrogen, proceed as follows: position. -
Page 27: Test N2H2
68 | ACS 663 | Instructions for use 6.12.2 Test N2H2 6.12.3 Test N2 CAUTION: A too fast adjustment knob CAUTION: A too fast adjustment knob opening could cause damage to the system! opening could cause damage to the system! -
Page 28: Maintenance
Maintenance | ACS 663 | 69 Maintenance Maintenance operation Recommended interval Internal refrigerant Everyday. identifier filter check Do not use abrasive detergents, solvents (petrol, (optional, standard on RI diesel, etc.) and rough workshop rags to clean the variants) station. Clean only with a soft cloth and a neutral... -
Page 29: Electrical Protection
70 | ACS 663 | Maintenance Electrical protection Tank filling This menu item is used to transfer refrigerant from an external tank to the internal tank. The operational capacity of the internal tank is 17.4 kg. Use the arrow buttons to move the cursor; use the keypad to enter a value. -
Page 30: Filter Maintenance
Maintenance | ACS 663 | 71 3. Turn off the station. Filter maintenance 4. Open the rear service door. The filter retains acid and particles of certain 5. Remove the filter turning it counterclockwise dimensions as well as the condensate in the refrigerant. -
Page 31: Internal Refrigerant Identifier Maintenance (Optional, Standard On Ri Variants)
This device analyzes a sample of refrigerant flowing into To perform this check make use of Bosch calibration kit the internal tank to check that it is R1234yf and is not (optional) including sample weight and magnet. First contaminated. -
Page 32: Scales Setting To Zero
Maintenance | ACS 663 | 73 Scales setting to zero 7.10 Vacuum pump oil change This procedure should be repeated at regular CAUTION: To prevent injury, DO NOT intervals, as it allows to correct any zero offsets in operate the station without the plug the oil drain scale. -
Page 33: Leak Check
Maintenance Menu, ready for normal operation. If an unacceptable pressure drop is detected, a message appears that asks to check for leaks. Take the machine to an authorized Bosch service center. WARNING: to prevent accidents if you need to transport the station to... -
Page 34: Print Header Change
Maintenance | ACS 663 | 75 7.12 Print header change 7.13 Replacing the printer paper (only for variants with printer) To change the text that appears on this screen: 1. Call up the Main Menu. To install a new roll of paper in the printer: 2. -
Page 35: Diagnostic Messages
76 | ACS 663 | Diagnostic messages Diagnostic messages Message on the display Cause Solution Calibration failed Internal scale is not calibrated. Select to repeat the calibration check (with optional kit). If the calibration procedure continues to fail, exit the current test and contact an authorized Bosch service center for repairs. - Page 36 R1234yf manual (if present) Refrigerant identifier error The station has detected that the internal Exit the current test and contact an authorized Bosch (if present) refrigerant identifier is not working properly service center for repair. Robert Bosch GmbH...
- Page 37 CAUTION: Place the ACS 663 onto the wooden base performing in a reverse sequence the procedure described on section "Removing transportation packaging". Since of the weigth of the ACS 663, two operator are recommened. Disposal and scrapping 9.3.1 Substances hazardous to water Oils and greases as well as refuse containing oil and grease (e.g.
- Page 38 Technical data | ACS 663 | 79 10. Technical data 11. Glossary 10.1 ACS 663 A/C system: the air conditioning system of the vehicle on which to Characteristic Value/range carry out maintenance. Compressor 1/4 HP Dimensions (height x width x depth)