Related Manuals for Husqvarna 968999195
Summary of Contents for Husqvarna 968999195
- Page 1 Z1-12 Collection System Operators Manual Models: 968999195 Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 540200356 REV 02 (10/30/03)
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Page 2: Table Of Contents
WARNING: Engine exhaust, some of its constituents, and certain vehicle components con- tain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ©2003 Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A. -
Page 3: Specifications
SPECIFICATIONS Auxiliary Engine Height 47 - 50 in. (119 - 127 cm.) Length 38 in. (97 cm.) Width (without engine mount or vacuum assembly) 37 in. (94 cm.) Width (with engine mount and vacuum assembly) 54 in. (137 cm.) Engine Options 5.5 hp Briggs &... -
Page 4: Features And Controls (Auxiliary Engine)
FEATURES & CONTROLS Auxiliary Engine Hood Exhaust Inlet Door Container Upper Release Hose Lever Upper Frame Vacuum Lower Frame Assembly Hitch Bracket Hitch Engine Mount Lower Front Weight Hose Front Weight Boot NOTE: Your Front Weight Bar, Hitch, and Boot may look different from those shown in this diagram. -
Page 5: Features And Controls (Spindle Drive)
FEATURES & CONTROLS Spindle Drive Exhaust Hood Inlet Door Container Release Lever Upper Frame Lower Frame Hitch Bracket Hitch Drive Kit Hose Support Hose Front Weight Front Weight Assembly NOTE: Your Front Weight Bar and Hitch may look different from those shown in this diagram. -
Page 6: General Information
General Information This manual will assist you in the safe operation 1 - Training: and proper maintenance of your Husqvarna • Read the Operator’s manual. If the operator(s) equipment. Read it thoroughly before attempting or mechanic(s) can not read English it is the to operate the machine. -
Page 7: Safety Rules
SAFETY RULES 3 - Operation • Use care when loading or unloading the machine • Never run an engine in an enclosed area. • Only operate in good light, keeping away from into a trailer or truck. holes and hidden hazards. •... -
Page 8: Unpacking Instructions
ASSEMBLY Unpacking Instructions 1. Cut straps around carton and remove top. 2. Wear eye protection. Remove wood pieces. NOTE: Watch for nails and wood splinters. 3. Slide carton sleeve out of bottom tray and lift over Z1-12. Assembly Instructions Frame Assembly Tools Required: 1. -
Page 9: Mounting The Z1-12
ASSEMBLY Mounting the Z1-12 NOTE: This portion of the assembly requires lifting the Z1-12; two people are required. Tools Required: 1. 9/16" wrench 2. Ratchet 3. 9/16" socket 4. Drill 5. 1/8” Drill Bit 6. 13/32” Drill Bit Hitch Bracket Upper Frame Lower... -
Page 10: Engine Mount And Vacuum Assembly
ASSEMBLY Engine Mount and Vacuum Assembly Note: This step for Auxiliary Engine units only. Please see Assembly Instructions for instructions on mounting Spindle Drive Units. Tools Required: 1. 9/16" wrench 2. Ratchet 3. 9/16" socket. 4. 7/16" socket Throttle 5. 3/8” wrench Cable 6. -
Page 11: Spindle Drive And Drive Kit Assembly
ASSEMBLY Spindle Drive & Drive Kit Assembly For use on the following mower models: 968999150 - 150C -151-152-157-158-159-160- 161-162-163-164-165-166-167-168-169-170- 170-171-172- 173-175-178- 179- 180-181-182- 183-184-185-186-187-188-189-201-202-203 205-206- 207- 208- 224- 229- 230- 231- 235 and ZBMI42180- ZBMI48180- ZMKW48190- ZMKW48210- ZMKH52230- ZMKW52230- 10. Remove the sheave floor to expose the fan ZMKW61230- ZVKH52230- ZVKH52231- assembly belt sheave from below. -
Page 12: Hose Attachment
ASSEMBLY Hose Attachment NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the end of the Assembly Instructions. Tools Required: Flat screwdriver 1. Slide one Hose Clamp over each end of the Upper Hose. -
Page 13: Hose Trimming
ASSEMBLY Hose Trimming Tools Required: Utility Knife Continue that cut through the webbing all the way around the hose so that it finishes just 1. Carefully measure the length needed. Re- across the support coil from where the member that although the hose is flexible, it original cut was started. -
Page 14: Servicing The Engine
OPERATION Operating the Vacuum Servicing the Engine 1. NEVER USE THE Z1-12 WITHOUT THE 1. Make sure that engine oil is at engine VACUUM INLET COVER AND ALL HOSES manufacturer’s recommended level (refer to SECURELY ATTACHED. engine manual). 2. Make sure all hoses are connected at both 2. -
Page 15: Transport
SERVICE AND MAINTENANCE Transport For best results, clean exhaust screen inside container regularly. Instructions for WARNING doing this can be found in the Service section of this manual. The Z1-12 container must be completely empty while driving forward onto a trailer. If the Z1-12 must be loaded onto a trailer while there is still debris in the container, the mower must be backed up onto the... -
Page 16: Engine Service And Maintenance
SERVICE AND MAINTENANCE Cleaning Exhaust Screen Engine Service and Maintenance Follow the engine manufacturer’s maintenance The exhaust screen on the Z1-12 is located instructions. Should any malfunction occur with inside the container. For best results, clean the engine during the warranty period, take it to exhaust screen regulalty. -
Page 17: Troubleshooting Guide
SERVICE AND MAINTENANCE Troubleshooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM POSSIBLE CAUSE CORRECTION Engine Does Not Start. 1. Spark plug wire disconnected. 1. -
Page 18: Unit Assembly (Auxiliary Engine)
AUXILIARY ENGINE ASSEMBLY NOTE: Your Front Weight Bar, Hitch, and Boot may look different from those shown in this diagram. -
Page 19: Unit Assembly (Spindle Drive)
SPINDLE DRIVE ASSEMBLY NOTE: Your Front Weight Bar and Hitch may look different from those shown in this diagram. -
Page 20: Replacement Parts List
CONTAINER ASSEMBLY 11 12... - Page 21 CONTAINER ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..539108969 ..1 ..CONTAINER 2 ..540200414 ..1 ..EXHAUST ASM. 3 ..540200691 ..2 ..CLEVIS PIN, 1/4 X 2 3/4 4 ..540099082 ..4 ..HAIR PIN, #13 5 ..
- Page 22 FRAME ASSEMBLY...
- Page 23 FRAME ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540061651 ..1 ..THROTTLE CABLE 2 ..540062072 ..1 ..LOWER FRAME 3 ..540099069 ..8 ..BOLT, 1/2-13 X 1 1/4 4 ..540200510 ..1 ..UPPER FRAME 5 ..
- Page 24 POWER UNIT ASSEMBLY...
- Page 25 POWER UNIT ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540092705 ..1 ..INLET, BLOWER HSG. 2 ..540094005 ..1 ..IMPELLER 3 ..540094004 ..1 ..BLOWER HSG. 4 ..540097076 ..4 ..HOSE CLAMP 5 ..540099001 ..5 ..WASHER 5/16 SPRING 6 ..
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Page 26: Hitch Assembly
HITCH ASSEMBLY Quantity 3 for Spindle Drive Units Quantity 4 for Auxiliary Engine Units... - Page 27 HITCH ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540099693 ..2 ..PIN, WIRE LOCK 2 ..540200749 ..1 ..HITCH, GEN II ... 540200828 ..1 ..HITCH, GEN I 3 ..540093082 ..4 ..NUT 1/2 NYLOC 4 ..
- Page 28 SPINDLE DRIVE ASSEMBLY...
- Page 29 SPINDLE DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..(539) 106752 ... 1 ..FAN COVER W/DECALS 2 ..(539) 108941 ... 1 ..UPPER HOUSING 3 ..(539) 109900 ... 1 ..LOWER HOUSING 4 ..(539) 106786 ... 2 ..BEARING W/O COLLAR 5 ..
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Page 30: Drive Kit Assembly
DRIVE KIT ASSEMBLY (539) 108960 - 42 INCH DECK (539) 108961 - 48 INCH DECK (539) 108962 - 52 INCH DECK (539) 108963 - 61 INCH DECK ITEM PART NO. DESCRIPTION 1 ..(539) 108950 ... 1 ..42 SHIELD ...