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Nokia 2505 Service Manual

Nokia 2505 mobile phone service manual
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Nokia Customer Care
SERVICE MANUAL
Level 1 and 2
RM-307 Mobile Terminal
2505
Issue 1
COMPANY CONFIDENTIAL
ISSUE 1 04/2007
Copyright © 2007 Nokia. All Rights Reserved.

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Summary of Contents for Nokia 2505

  • Page 1 Nokia Customer Care SERVICE MANUAL Level 1 and 2 RM-307 Mobile Terminal 2505 Issue 1 COMPANY CONFIDENTIAL ISSUE 1 04/2007 Copyright © 2007 Nokia. All Rights Reserved.

  • Page 2: Amendment Record Sheet

    2505 (RM-307) Nokia Customer Care Amendment Record Sheet Amendment No Date Inserted By Comments 04/2007 Frankie Yang Issue 1 Page 2 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 3 Transceiver with BL-4B 700mAh Li-Ion battery pack Talk time Standby time Note Up to 180 Up to 168 Depends on network minutes hours parameters Environmental characteristics: • Lead-free soldered Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 3...

  • Page 4: Table Of Contents

    2505 (RM-307) Nokia Customer Care Contents Page General Repair Hints ..................11 Pathfinder on Nokia Online for Technicians ............12 Support Library ....................12 Training......................13 Level 1 and 2 e-learning................13 Exploded View and Component Disposal ............14 Spare Parts Overview..................15 Spare Parts List ....................

  • Page 5: Issue

    Copyright © 2007 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia and Nokia Connecting People are trademarks or registered trademarks of Nokia Corporation.

  • Page 6: Warnings And Cautions

    Use only approved components as specified in the parts list. Ensure all components, modules screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly. Page 6 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 7: For Your Safety

    ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative. Issue 1 04/2007 © 2007 Nokia Corporation...

  • Page 8: Battery Information

    Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page 8 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 9: Care And Maintenance

    All of the above suggestions apply equally to the product, battery, charger or any accessory. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 9...
  • Page 10 While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing. Please state:...

  • Page 11: General Repair Hints

    Note that some malfunctions could be software related and resolved by a software update. Refer to additional documents available on Nokia Online (NOL). Note: Check Nokia Online (NOL) for latest news and files on a regular basis. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 11...

  • Page 12: Pathfinder On Nokia Online For Technicians

    (video clips and interactive tutorials). Navigate to the Support Library section as follows: Nokia Online > Care Services > Support Library > Under the Select Category pulldown menu select > Support Library. Under the Subcategory pull-down menu select the appropriate product number.

  • Page 13: Training

    2505 (RM-307) Nokia Customer Care Training Level 1 and 2 e-learning Content formerly found on Nokia CarePoint, such as Online Troubleshooting, Product Information, Videos - Disassembly/Reassembly can now be found on Nokia Online website. Navigate to the Training section as follows: Nokia Online >...

  • Page 14: Exploded View And Component Disposal

    A6 = D Cover Assy Electro Electro Electro Silicon Silicon Silicon Silicon Metal Metal Metal Plastic Plastic Plastic Plastic Cover Cover Cover Cover ＊ ＊ Only Available as Assembly Only Available as Assembly Page 14 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 15: Spare Parts Overview

    A4 = A Cover Assy A4 = A Cover Assy A4 = A Cover Assy ＊ ＊ ＊ Only Available as Assembly Only Available as Assembly Only Available as Assembly Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 15...
  • Page 16 D Cover Sub-Assy D Cover Sub-Assy A6 = D Cover Assy A6 = D Cover Assy I0023 I0023 ＊ ＊ ＊ ＊ Only Available as Assembly Only Available as Assembly Page 16 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 17: Spare Parts List

    Spare Parts List Refer to the latest Service Bulletins (spare parts, SWAP units and service tools) on Nokia Online website for the 2505. Note: Service Bulletins must be checked on daily basis to ensure that up-to-date order codes are used.

  • Page 18: Service Tools

    SS-134 Domesheet Alignment Jig This jig is used to align the adhesive domesheet assembly onto the PWB in the proper location during domesheet replacement. Page 18 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 19: Software Update

    Users only need to select the necessary images to upgrade but not all images every time. Before the upgrade process, user can select the “automatic backup/restore user data” function to backup or restore files of phonebook, messages and call register, if necessary. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 19...

  • Page 20: Login Account

    Level 2 captain toctoc Login and logout Three ways to access login screen: Initiate Service Software by launching CCS12RXXX.exe. Or click on login icon Or select Login from File menu Page 20 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 21 2505 (RM-307) Nokia Customer Care Login screen appears (level 1 and 2 only): Two ways to logout: Click on logout icon. Or select Logout from File menu. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 21...

  • Page 22: Flashing Instructions

    PC or Notebook. Click on Bundle Flashing tab. Or select Bundle Flashing in Phone menu. Page 22 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 23 Decide which images are to be updated Activate or deactivate check boxes in front of the image texts to check the one you want to update, and uncheck the one don’t need to update. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 23...
  • Page 24 Nokia Customer Care Automatic Backup/Restore User Data is checked as default. If you do not want to backup/restore user data, please uncheck it. Start to upgrade Click the Update button. Page 24 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 25: Disassembly Instructions

    6. Use a TORX 5IP screwdriver to loosen and remove the four Torx screws (T1.4x4). When using torque driver, set torque to 9 Ncm @ 450 rpm. The tolerance is +/-2Ncm. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 25...
  • Page 26 C-Cover and D-Cover. (Bottom Side). 11. Use tweezers to clip white paper sticker 12. Use tweezers to clip FPC Cable connector away from FM Shielding Cover. and pull upward to remove it. Page 26 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 27 17. Use tweezers to clip Earphone Jack 18. Use tweezers to clip Earphone and pull Rubber and pull out it from the D-Cover. upward to remove it from the D-Cover. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 27...
  • Page 28 D-Cover. the hinge inward to remove A-Cover/B-Cover Assy from the C-Cover. 23. Pull A-Cover/B-Cover Assy away from 24. Pull FPC Cable connector away from C-Cover. C-Cover. Page 28 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 29 B-Cover, move along with perimeter and and B-Cover, move along with perimeter and lever the snaps to separate A-Cover and lever the snaps to separate A-Cover and B-Cover. (Left Side) B-Cover. (Right Side) Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 29...
  • Page 30 34. Place SRT-6 into the gap between B-Cover from LCD Module Assy. and LCD Module Assy. 35. Pull upward to remove LCD Module Assy. 36. Pull FPC Cable connector away from the hole of B-Cover. Page 30 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...
  • Page 31 2505 (RM-307) Nokia Customer Care 37. Use tweezers clip Speaker away from B-Cover. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 31...

  • Page 32: Domesheet Exchange Instructions

    5. Press firmly on the PWB to ensure correct 6. Inspect to ensure proper adhesion of bonding of the domesheet.. domesheet to PWB. Note: After using the heatgun, the domesheet needs to be replaced. Page 32 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 33: Quick Troubleshooter

    Pads or contacts: Check optical and mechanical condition particularly for corrosion. Clean with ESD brush only, if necessary. No more actions possible. Send product to the appropriate service supplier with higher service level. Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 33...

  • Page 34: Quick Troubleshooter - Part 1

    Microphone Headset Headset Microphone Microphone Headset Jack Headset Jack I0018 I0018 Antenna Antenna I0028 I0028 Vibration Vibration Vibrator Vibrator I0025 I0025 DC Jack DC Jack Charging Charging I0022 I0022 Page 34 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 35: Quick Troubleshooter - Part 2

    2505 (RM-307) Nokia Customer Care Quick Troubleshooter – Part 2 LEDs LEDs Power On Power On Domesheet Assy Domesheet Assy I0016 I0016 Keymat Keymat Keymat Keymat I0009 I0009 Issue 1 04/2007 © 2007 Nokia Corporation Company Confidential Page 35...

  • Page 36: Quick Troubleshooter - Part 3

    2505 (RM-307) Nokia Customer Care Quick Troubleshooter – Part 3 Speaker/Earpiece Speaker/Earpiece Speaker/Earpiece Speaker/Earpiece I0008 I0008 LCD Module Assy LCD Module Assy I0013 I0013 LCD Module LCD Module Page 36 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

  • Page 37: Go-No-Go Test

    After a visual check, a Go-No-Go test must be carried out to guarantee the functionality of the mobile terminal if the unit has been opened. Battery Test A battery tester allows you test the capacity of Nokia batteries. Refer to the information on the Nokia Online website.

  • Page 38: Forwarding Repairs

    3. Add repair documentation to the swap carton, 4. Fold the swap carton as shown. e.g. completed service note. Note: There are two different sizes of swap cartons for common mobile terminals. Page 38 © 2007 Nokia Corporation Company Confidential Issue 1 04/2007...

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