Sanyo VPC-HD1 Service Manual
Sanyo VPC-HD1 Service Manual

Sanyo VPC-HD1 Service Manual

Digital movie camera
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SERVICE MANUAL
Digital Movie Camera
Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 3
2. DISASSEMBLY ........................................................ 12
3. ELECTRICAL ADJUSTMENT .................................. 17
REGISTRATION ...................................................... 23
5. TROUBLESHOOTING GUIDE ................................. 24
6. PARTS LIST ............................................................. 26
PACKING MATERIALS ............................................ 26
ACCESSORIES ....................................................... 26
CABINET & CHASSIS PARTS 1 ............................. 28
CABINET & CHASSIS PARTS 2 ............................. 30
ELECTRICAL PARTS .............................................. 32
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ...................................... C1
WARNING
This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrrying out
repair work.
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer's instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SX812/U, EX, E
PRODUCT SAFETY NOTICE
FILE NO.
VPC-HD1
(Product Code : 168 027 01)
(U.S.A.)
(Canada)
(Korea)
(Taiwan)
VPC-HD1EX
(Product Code : 168 027 02)
(Europe)
(South America)
(China)
(Australia)
(Hong Kong)
(Russia)
(Middle East)
(Africa)
(General)
VPC-HD1E
(Product Code : 168 027 03)
(U.K.)
REFERENCE No. SM5310652

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Table of Contents
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Summary of Contents for Sanyo VPC-HD1

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL Digital Movie Camera VPC-HD1 (Product Code : 168 027 01) (U.S.A.) (Canada) (Korea) (Taiwan) VPC-HD1EX (Product Code : 168 027 02) (Europe) (South America) (China) (Australia) (Hong Kong) Contents (Russia) 1. OUTLINE OF CIRCUIT DESCRIPTION ....3 (Middle East) 2.
  • Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free solder in If replacing existing solder containing lead with lead-free sol- order to help preserve the environment. der in the soldered parts of products that have been manufac- Because of this, be sure to use lead-free solder when carrying tured up until now, remove all of the existing solder at those out repair work, and never use solder containing lead.
  • Page 3: Outline Of Circuit Description

    1. OUTLINE OF CIRCUIT DESCRIPTION Pin 1 1-1. CCD CIRCUIT DESCRIPTION 1. IC Configuration The CCD peripheral circuit block basically consists of the fol- lowing ICs. IC901 (MN39727PMJ-A) CCD imager IC932 (AN20111A) V driver IC931 (AD9942BBCZ) CDS, AGC, A/D converter, H driver, vertical TG Pin 15 2.
  • Page 4 3. IC932 (V Driver) 4. IC931 (H Driver, CDS, AGC and A/D converter) A V driver (IC932) is necessary in order to generate the clocks IC931 contains the functions of H driver, CDS, AGC and A/D (vertical transfer clock and electronic shutter clock) which converter.
  • Page 5 1-2. CP1 and VF1 CIRCUIT DESCRIPTION 1. Circuit Description The data that is input to SDRAM is input to the ASIC through 1-1. Digital clamp the D1 I/F. The AF, AE, AWB, shutter, and AGC value are com- The optical black section of the CCD extracts averaged values puted from this data, and three exposures are made to obtain from the subsequent data to make the black level of the CCD the optimum picture.
  • Page 6 4. Lens Drive Block 5. Video Clip Recording and Playback 4-1. Focus drive 5-1. Recording The focus motor is a stepping motor which is microstep-driven The signal from the camera block is input to IC102 (MOVIC). by IC951. The control signals (3-wire serial control (SDATA, The data that is input to the MOVIC is input to SDRAM, and SCLK, SENAB), VD) and 4 MHz clock signal (OSCIN) from input to IC101 (ASIC) through D1 (I/F).
  • Page 7 1-3. PW1 POWER CIRCUIT DESCRIPTION 1. Outline 3. Analog 12 V Power Output This is the main power circuit, and is comprised of the follow- HVVDD is output through +12 V (A) and IC503 regulator. Feed- ing blocks. back for the +12 V (A) is provided to the switching controller Switching controller (IC501) (Pin (26) of IC501) so that PWM control can be carried out.
  • Page 8 1-4. PW1 STROBE CIRCUIT DESCRIPTION 1. Charging Circuit 2. Light Emission Circuit When UNREG power is supplied to the charge circuit and the When FLCLT signal is input from the ASIC expansion port, CHG signal from microprocessor becomes High (3.3 V), the the stroboscope emits light.
  • Page 9 1-5. SYA CIRCUIT DESCRIPTION 1. Configuration and Functions For the overall configuration of the SYA block, refer to the block diagram. The SYA block centers around a 8-bit microprocessor (IC301), and controls camera system condition (mode). The 8-bit microprocessor handles the following functions. 1.
  • Page 10 BAT_TEMP Lithium battery temperature detection NOT USED Battery OFF detection signal input (L= OFF detection) BAT_OFF Transmission clock for communication (SYA ↔ ASIC) ZSREQ SCAN IN6 Keyscan input 6 IR_IN Infrared remote control transmission data input RESET Reset input XCIN Clock (32.768 kHz) XCOUT Clock...
  • Page 11 4. Power Supply Control The 8-bit microprocessor controls the power supply for the overall system. The following is a description of how the power supply is turned on and off. When the battery is attached, a regulated 3.2 V voltage is normally input to the 8-bit microprocessor (IC301) by IC302, so that clock counting and key scanning is carried out even when the power switch is turned off, so that the camera can start up again.
  • Page 12: Disassembly

    2. DISASSEMBLY 2-1. REMOVAL OF CABI LEFT, PW1 BOARD AND CP1 BOARD 1. Open the cover battery. 2. Screw 1.7 x 5 When assembling, 3. Screw 1.4 x 3 tighten the screws order. 4. Screw 1.7 x 4 a → b 5.
  • Page 13 2-2. REMOVAL OF LENS ASSEMBLY AND CA1 BOARD 1. Screw 1.7 x 3.5 2. Compl, cabi front 3. Assy lens 4. Screw 1.7 x 2 5. Screw 1.7 x 3.5 6. Unit control 7. Three screws 1.7 x 2 8. Heat sink lens 9.
  • Page 14 2-3. REMOVAL OF TB1 BOARD AND ST1 BOARD 1. Spacer tube 2. Screw 1.7 x 2.5 3. Two screw 1.7 x 3.5 4. Open the cover jack. 5. Two screws 1.7 x 3 6. Holder flash base 7. Unit sw FPC 8.
  • Page 15 2-4. REMOVAL OF OLED, VF1 BOARD AND TB2 BOARD 1. Spacer joint When assembling, 2. Button power tighten the screws 3. Screw 1.7 x 2.5 order. 4. Spring button LCD A or B → C or D 5. Button LCD 6.
  • Page 16 2-5. BOARD LOCATION VF1 board ST1 board TB1 board CA1 board PW1 board TB2 board CP1 board – 16 –...
  • Page 17: Electrical Adjustment

    3. ELECTRICAL ADJUSTMENT 3-3. Adjustment Items and Order 3-1. Table for Servicing Tools 1. IC501 Oscillation Frequency Adjustment Part code 2. Lens Adjustment Ref. No. Name Number 3. AWB Adjustment Pattern box VJ8-0190 4. CCD Inter-channel Correlation Adjustment VJ8-0273 Calibration software 5.
  • Page 18 3-5. Connecting the camera to the computer 1. Connect the cable adaptor to the camera. 2. Insert the USB cable to the USB/AV terminal of the cable adaptor. 3. Locate a USB port on your computer. 4. Insert the AC adaptor’s cable to the DC IN terminal of the cable adaptor. 5.
  • Page 19 2. Lens Adjustment 3. AWB Adjustment Camera Camera Collimator Pattern box Preparation: Preparation: POWER switch: ON POWER switch: ON If using a ready-made collimator, set to infinity. Setting of pattern box: Color temperature: 3100 ± 20 (K) Note: Luminance: 900 ± 20 (cd/m Do not vibrate during the adjustment.
  • Page 20 Adjustment value determination is effectuated using the "AGC3_ACQ", “AGC3_HMIX30”, “AGC3_HMIX60”, “CHECK", “CHECK_ND”, “IRIS_GAIN”, “IRIS_OFFSET”, "MS" and “IRIS” values. If AGC3_ACQ= a1 AGC3_HMIX30= b1 AGC3_HMIX30=c1 CHECK= wc0, wc1, wc2 CHECK_ND= wnc0, wnc1, wnc2 IRIS_GAIN= g, IRIS_OFFSET= o, MS= ms1, ms2, ms3, ms4, ms5 bright direction IRIS= s1, s2, s3, s4, s5 the adjustment values fulfill the conditions below, they are de-...
  • Page 21 Preparation: Dsc Calibration POWER switch: ON Cal Mode Results: Setting of pattern box: MATHING ADJUST END: Color temperature: 3100 ± 20 (K) Copy Luminance: 900 ± 20 (cd/m Adjusting method: 1. Set the camera 0 cm from the pattern box. (Do not enter any light.) 2.
  • Page 22: Europe

    3-8. Factory Code Setting 3-12. Firmware uploading procedure 1. Uploading the firmware should be carried out if the version 1. Check the "Factory Code" display within the Setting group. 2. For U.S.A., Canada and NTSC general area number (COMPL PWB XX-X) on the replacement circuit If "FC_SANYO_U"...
  • Page 23: Usb Storage Information Registration

    18.) 2. Double-click on the DscCalDi.exe. 3. Click on the Get button in the USB storage window and check the USB storage data. VID: SANYO PID: HD1 Serial: Rev. : 1.00 4.
  • Page 24: Troubleshooting Guide

    5. TROUBLESHOOTING GUIDE POWER LOSS INOPERTIVE TAKING INOPERATIVE PUSH SHUTTER PUSH THE POWER BUTTON SW FOR A WHILE IC301-32, 31 IC301-44 CHECK S3103 (SCAN IN 3, 4) CHECK D3115 (SCAN OUT2) PULSE INPUT PULSE INPUT CL521, CL502, CL503 CHECK IC301, IC101, IC303-7 5.3 V CHECK TCA, IC955, (P ON, P(A) ON,...
  • Page 25 MEMO – 25 –...
  • Page 26: Parts List

    636 090 9847 STRAP HAND-SX812/J 645 080 6094 BATTERY,RECHARGE,LI-ION 645 080 4786 DISC,CD-ROM SSP 812 U1 (Sanyo Software Pack 7.3 ) PDF of INSTRUCTION MANUAL(English, Spanish, German, French, Dutch, Italy, Russian, Korean, Chinese Traditional/Simplified) 645 080 4793 DISC,CD-ROM SSP 812 U2 (Sanyio Software Pack 7.3) (N.S.P.)
  • Page 27 1.Table of accessories...
  • Page 28: Cabinet & Chassis Parts 1

    CABINET AND CHASSIS PARTS 1 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION 636 089 3917 BUTTON COVER BATT-SX812/J 636 089 4396 STAND-SX812/J, STAND 636 089 4051 COVER BATTERY-SX812/J 636 089 4129 DEC FRONT-SX812/J 636 091 6357 SPACER BATTERY-SX812/J 636 094 0710 HEAT SINK RUBBER A-SX812 636 096 0749 SPRING COVER BATT-SX812/J...
  • Page 29 CABINET AND CHASSIS PARTS 1 N.S.P. N.S.P.: Not available as service parts. Cabinet 1 SX812/J PARTS LIST 1...
  • Page 30: Cabinet & Chassis Parts 2

    CABINET AND CHASSIS PARTS 2 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION 636 089 4143 DEC RIGHT-SX812/J 636 095 0696 SPACER COVER LCD-SX812/J 636 090 8079 SPACER LENS RIGHT-SX812/J 636 090 7911 ADHESIVE DEC LCD-812 636 089 4358 REFLECTOR LED-SX812/J 636 089 4167 DEC LCD TOP-SX812/J 636 090 7942...
  • Page 31 CABINET AND CHASSIS PARTS 2 Cabinet 2 SX812/J PARTS LIST 2...
  • Page 32: Electrical Parts

    ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 33 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION L9301 645 059 8210 IMPEDANCE,600 OHM P C1072 403 392 5002 CERAMIC 22U M 6.3V L9551 645 071 9707 INDUCTOR,4.7U M C1073 403 381 8106 CERAMIC 1U K 6.3V (VARISTORS) C1075 403 381 8106 CERAMIC 1U K 6.3V VA101...
  • Page 34 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C9313 403 382 3902 CERAMIC 0.1U K 6.3V (RESISTORS) C9314 403 382 3902 CERAMIC 0.1U K 6.3V R1002 401 228 4502 MT-GLAZE 2.2 JA 1/16W C9315 403 383 5202 CERAMIC 4.7U K 6.3V R1004 401 262 2304 MT-GLAZE 1.0K DC 1/16W...
  • Page 35 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R1092 401 307 1309 MT-GLAZE 4.7K JA 1/20W R9308 401 229 7205 MT-GLAZE 18K JA 1/16W R1093 401 307 1309 MT-GLAZE 4.7K JA 1/20W R9309 401 240 9004 MT-GLAZE 3.9 JA 1/16W R1094 401 307 1309 MT-GLAZE 4.7K JA 1/20W...
  • Page 36 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C9004 403 323 6306 CERAMIC 0.1U K 16V C5007 403 420 7206 CERAMIC 10U K 10V C9005 403 376 4403 CERAMIC 1U K 16V C5008 403 379 3007 CERAMIC 10U K 16V C9006 403 323 6306 CERAMIC...
  • Page 37 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R5402 401 258 6606 MT-GLAZE 10K DC 1/16W C1713 403 378 0601 CERAMIC 0.47U K 6.3V R5403 401 262 2304 MT-GLAZE 1.0K DC 1/16W C1714 403 358 3202 CERAMIC 10U K 6.3V R5405 401 224 9303 MT-GLAZE...
  • Page 38 SANYO Electric Co., Ltd. Osaka, Japan Printed in Japan Jan./’06...

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