ABB IRB 6650S Manuals

Manuals and User Guides for ABB IRB 6650S. We have 3 ABB IRB 6650S manuals available for free PDF download: Product Manual, Instructions Manual, Operating Manual

ABB IRB 6650S Product Manual (430 pages)

Brand: ABB | Category: Robotics | Size: 22.89 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation, M2000/M2000A
17
Product Documentation, IRC5
18
How to Read the Product Manual
20
Safety
21
Safety Information
21
Limitation of Liability
21
Requirements on Personnel
22
Safety Signals and Symbols
23
Safety Signals in the Manual
23
Safety Symbols on Manipulator Labels
25
Robot Stopping Functions
31
Safety During Installation and Commissioning
32
Safety During Operation
35
Safety During Maintenance and Repair
36
Emergency Release of the Robot Axes
39
Brake Testing
40
Safety During Troubleshooting
41
Safety During Decommissioning
42
Installation and Commissioning
43
Introduction to Installation and Commissioning
43
Unpacking
44
Pre-Installation Procedure
44
Working Range and Type of Motion
48
Risk of Tipping/Stability
52
The Unit Is Sensitive to ESD
53
On-Site Installation
54
Lifting Robot with Fork Lift
54
Lifting Robot with Roundslings
59
Lifting Robot with Lifting Accessory
61
Manually Releasing the Brakes
63
Lifting the Base Plate
65
Securing the Base Plate
66
Orienting and Securing the Robot
71
Fitting Equipment on Robot
74
Signal Lamp (Option)
80
Installation of Base Spacers (Option)
81
Installation of Cooling Fan for Motors (Option)
83
Installation of Foundry Plus Cable Guard (Option No. 908-1)
89
Loads Fitted to the Robot, Stopping Time and Braking Distances
90
Restricting the Working Range
91
Axes with Restricted Working Range
91
Mechanically Restricting the Working Range of Axis 1
92
Extended Working Range, Axis 1 (Option)
94
Mechanically Restricting the Working Range of Axis 2
96
Mechanically Restricting the Working Range of Axis 3
98
Electrical Connections
101
Robot Cabling and Connection Points
101
Start of Robot in Cold Environments
105
Test Run after Installation, Maintenance, or Repair
106
Maintenance
107
Introduction
107
Maintenance Schedule and Expected Component Life
108
Specification of Maintenance Intervals
108
Maintenance Schedule
109
Expected Component Life
112
Inspection Activities
113
Inspecting the Motor Seal
113
Inspecting the Oil Level in Axis-1 Gearbox
115
Inspecting the Oil Level in Axis-2 Gearbox
117
Inspecting the Oil Level in Axis-3 Gearbox
119
Inspecting the Oil Level in Axis-4 Gearbox
122
Inspecting the Oil Level in Axis-5 Gearbox
124
Inspecting the Oil Level in Axis-6 Gearbox
126
Inspecting the Balancing Device
131
Inspecting the Cable Harness
136
Inspecting the Information Labels
140
Inspecting the Axis-1 Mechanical Stop Pin
142
Inspecting the Additional Mechanical Stops
144
Inspecting the Damper on Axes 2-5
147
Inspecting, Signal Lamp
149
Replacement/Changing Activities
151
Type of Lubrication in Gearboxes
151
Changing Oil, Axis-1 Gearbox
153
Changing Oil, Axis-2 Gearbox
156
Changing Oil, Axis-3 Gearbox
159
Changing Oil, Axis-4 Gearbox
162
Changing Oil, Axis-5 Gearbox
165
Changing Oil, Axis-6 Gearbox
168
Replacing the SMB Battery
171
Lubrication Activities
175
Lubrication of Spherical Roller Bearing, Balancing Device
175
Cleaning Activities
178
Cleaning the IRB 6650S
178
Service Information System, M2000
181
Using the SIS System
181
Description of Service Information System (SIS)
182
SIS System Parameters
185
Setting the SIS Parameters
186
Reading the SIS Output Logs
187
Exporting the SIS Data
188
Repair
189
Introduction
189
General Procedures
190
Performing a Leak-Down Test
190
Mounting Instructions for Bearings
191
Mounting Instructions for Sealings
193
Cut the Paint or Surface on the Robot before Replacing Parts
196
The Brake Release Buttons May be Jammed after Service Work
197
Complete Robot
198
Replacing Cable Harness, Axes
198
Replacement of Cable Harness, Axes
214
Replacement of Cable Harness, Axes
224
Replacement of Cabling, Axis 5 Motor
229
Replacement of Complete Arm System
231
Upper and Lower Arm
237
Replacing the Turning Disk
237
Replacement of Complete Wrist Unit
241
Replacement of Upper Arm
247
Replacement of Complete Lower Arm
256
Replacement of Lower Arm Shaft
266
Securing the Lower Arm
274
Frame and Base
278
Replacing the SMB Unit
278
Replacing the Brake Release Board
281
Replacement of Spherical Roller Bearing, Balancing Device
285
Replacement of Balancing Device
288
Replacing the Balancing Device
288
Motors
299
Replacement of Motor, Axis 1
299
Replacement of Motor Axis 2
304
Replacement of Motor, Axis 3
310
Replacement of Motor, Axis 4
317
Replacement of Motor, Axis 5
322
Replacement of Motor, Axis 6
328
Gearboxes
335
Replacing the Axis 1 Gearbox
335
Replacement of Gearbox Axis 2
346
Replacement of Gearbox, Axis 3
353
Replacement of Gearbox, Axis 6
360
Calibration
367
Introduction to Calibration
367
Introduction and Calibration Terminology
367
Calibration Methods
368
When to Calibrate
371
Synchronization Marks and Axis Movement Directions
372
Synchronization Marks and Synchronization Position for Axes
372
Calibration Movement Directions for All Axes
373
Updating Revolution Counters
374
Updating Revolution Counters on IRC5 Robots
374
Calibrating with Axis Calibration Method
379
Description of Axis Calibration
379
Calibration Tools for Axis Calibration
382
Installation Locations for the Calibration Tools
384
Axis Calibration - Running the Calibration Procedure
385
Reference Calibration
389
Calibrating with Calibration Pendulum Method
391
Calibrating with Wrist Optimization Method
392
Verifying the Calibration
394
Checking the Synchronization Position
395
Decommissioning
397
Environmental Information
397
Scrapping of Robot
399
Decommissioning of Balancing Device
400
Robot Description
403
Type a Vs Type B Motors
403
Spare Part Lists
405
Spare Part Lists and Illustrations
405
Reference Information
407
Introduction
407
Applicable Standards
408
Unit Conversion
410
Screw Joints
411
Weight Specifications
414
Standard Tools
415
Special Tools
416
Lifting Accessories and Lifting Instructions
420
Circuit Diagram
421
Circuit Diagrams
421
Circuit Diagram 3HAC 025744-001
423
Validity of Circuit Diagram 3HAC025744-1
423
Circuit Diagram 3HAC 13347-1
424
Validity of Circuit Diagram 3HAC13347-1
424
Index
425

ABB IRB 6650S Instructions Manual (82 pages)

Brand: ABB | Category: Measuring Instruments | Size: 2.78 MB

Table of Contents
5
Overview
7
1 Overview

9
2 Reference Information

15
3 Calibration

39
4 After Calibration

79
- Introduction
  79
- Post Calibration Procedure
  80

ABB IRB 6650S Operating Manual (20 pages)

Brand: ABB | Category: Robotics | Size: 3.45 MB

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ABB IRB 6650S Instructions Manual (82 pages)

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4 After Calibration

ABB IRB 6650S Operating Manual (20 pages)

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