Toro Groundsmaster 4000-D Service Manual page 163

Removal (Fig. 95)
1. Park machine on a level surface, lower cutting
decks, stop engine, apply parking brake and remove
key from the ignition switch.
2. Raise and support operator seat to allow access to
fan drive manifold (Fig. 96).
3. Read the General Precautions for Removing and
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
4. To prevent contamination of hydraulic system during
manifold removal, thoroughly clean exterior of fan drive
manifold and fittings.
5. Label wire harness electrical connectors that attach
to manifold solenoid valve coils. Disconnect wire har-
ness connectors from the solenoid coils.
6. Disconnect hydraulic lines from fan drive manifold
and put caps or plugs on open hydraulic lines and fit-
tings. Label disconnected hydraulic lines for proper re-
assembly.
7. Remove fan drive manifold from the frame using Fig-
ure 95 as a guide.
8. If hydraulic fittings are to be removed from manifold,
mark fitting orientation to allow correct assembly. Re-
move fittings from manifold and discard O--rings.
Groundsmaster 4000--D/4010--D
Installation (Fig. 95)
1. If fittings were removed from manifold, lubricate and
place new O--rings onto fittings. Install fittings into man-
ifold openings using marks made during the removal
process to properly orientate fittings. Tighten fittings
(see Hydraulic Fitting Installation in the General Infor-
mation section of this chapter).
2. Install fan drive manifold to the frame using Figure 95
as a guide.
3. Remove caps and plugs from fittings and hoses. Us-
ing labels placed during manifold removal, properly con-
nect hydraulic lines to manifold (see Hydraulic Hose and
Tube Installation in the General Information section of
this chapter).
4. Connect wire harness connectors to the solenoid
valve coils on the fan drive manifold.
5. Make sure hydraulic tank is full. Add correct oil if nec-
essary before returning machine to service.
6. Lower and secure operator seat.
2
1. Fan drive manifold
2. Hydraulic reservoir
Page 4 - - 125
1
3
Figure 96
3. Operator seat latch
Hydraulic System