Toro 04358 Greensmaster 3150 Operator's Manual
2-wheel drive traction unit
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Summary of Contents for Toro 04358 Greensmaster 3150
- Page 1 Form No. 3377-374 Rev B Greensmaster ® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 313000001 and Up *3377-374* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Replacing the Fuel Filter..........35 Safety ................4 Fuel Lines and Connections ........35 Safe Operating Practices........... 4 Electrical System Maintenance ........36 Toro Mower Safety ..........5 Servicing the Battery..........36 Sound Power Level ..........6 Servicing the Fuses ..........36 Sound Pressure Level..........6 Drive System Maintenance .........37... -
Page 4: Safety
Safety – Never remove the gas cap or add fuel with engine running. Allow engine to cool before refueling. – Never smoke when handling gasoline, and stay away This machine meets or exceeds CEN standard EN from an open flame or where gasoline fumes may be 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 ignited by a spark. -
Page 5: Toro Mower Safety
• Before getting off of the seat, move the functional control The following list contains safety information specific to Toro lever to neutral (N), raise the cutting units and wait for products or other safety information that you must know that the reels to stop spinning. -
Page 6: Sound Power Level
Authorized Toro Distributor. • To assure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 121–9566 105–5471 1. Read the Operator's Manual. 6. Continuous variable setting 2. - Page 8 93–9051 1. Read the Operator's Manual. 121–2641 1. Warning—read the 4. Tipping hazard—slow Operator’s Manual, do machine before turning, not operate this machine do not turn at high speeds. 105–8306 unless you are trained. 1. Forward machine speeds 3. Slow-use for mowing 2.
- Page 9 104–7729 1. Warning—read the 2. Cutting/dismemberment instructions before hazard; hand or foot—stop servicing or performing the engine and wait for maintenance. moving parts to stop. 121–2640 Replaces 121–2641 for CE. Battery Symbols 1. Warning—read the 4. Tipping hazard—do not Some or all of these symbols are on your battery Operator’s Manual, do drive across slopes greater 1.
- Page 10 105–8305 1. Lower and engage the 4. On reels. 2. Raise and disengage the 5. Engine-start reels. 3. Engine-stop 115-8226 1. Tipping hazard—read the Operator's manual; always wear a seat belt when operating, do not remove the rollover protection system (ROPS).
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Bolt (1/4 x 5/8 inch) Install the battery. Nut (1/4 inch) Bolt (1/2 x 1.75 inch) Install the roll over protection system (ROPS). -
Page 12: Activating And Charging The Battery
Activating and Charging the Battery No Parts Required Procedure Use only electrolyte (1.265 Specific Gravity) to fill battery Figure 4 initially. 1. Electrolyte WARNING 4. Allow approximately 20 to 30 minutes for the electrolyte to soak into the plates. Fill as necessary to CALIFORNIA Proposition 65 Warning bring the electrolyte to within about 6 mm (1/4 inch) -
Page 13: Installing The Battery
WARNING Failure to correctly activate the battery may result in battery gassing and/or premature battery failure. 7. Install the vent caps. Installing the Battery Figure 5 Parts needed for this procedure: 1. Negative (-) 2. Positive (+) Bolt (1/4 x 5/8 inch) 3. -
Page 14: Installing The Cutting Units (For Cutting Unit Models 04610, 04611, 04616, 04618, 04619, And 04624 Only)
2. Lower the ROPS frame (Figure 6) onto the mounting brackets, aligning the mounting holes. 3. Secure each side of the roll bar and the previously removed jack pad to the mounting brackets with 8 Installing the Cutting Units screws (1/2-13 x 1.75 inch) and locknuts. Torque the fasteners to 91 to 115 N-m (67 to 85 ft-lb). -
Page 15: Adding Rear Ballast And Weight Kit
G020794 Figure 8 Figure 10 3. Ball stud 1. Pull frame 2. Pull arm 1. Mounting bolts 2. Drive motor 4. Mount the baskets on the pull frames, loosen the 7. Coat the spline shaft of the motor with clean grease jam nuts on the pull arms, and adjust the ball sockets and install the motor by rotating the motor clockwise until there is 6 to 13 mm (1/4 to 1/2 inch) clearance... -
Page 16: Installing Ce Decals
Product Overview Controls Installing CE Decals Brake Pedal Parts needed for this procedure: The brake pedal (Figure 11) actuates an automotive drum-type mechanical brake located at each traction wheel. Warning decal (121–2641) Parking Brake Button Procedure Pressing the brake pedal to actuate the brake assembly, then If this machine will be used in the EU, affix the warning decal pressing the small button indicated (Figure 11) will keep the 121–2641 over warning decal (121–2640). -
Page 17: Throttle Control
Throttle Control The throttle control (Figure 13) gives the operator the ability to control the speed of the engine. Moving the throttle control toward the Fast position increases the engine rpm; moving the throttle control toward Slow will decrease the engine rpm. - Page 18 Steering Wheel Locking Lever Rotate the lever (Figure 16) forward to loosen the adjustment, raise or lower steering wheel for operator comfort, then, rotate the lever rearward to tighten the adjustment. Figure 18 1. Fuel shut-off (under the fuel tank) Backlap Lever Use the backlap lever (Figure 19) in conjunction with the lower mow/raise control lever for backlapping the reels.
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Page 19: Specifications
(Figure 20). its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. G017134 Figure 20 1. -
Page 20: Filling The Fuel Tank
5. Install the filler cap and dipstick firmly in place. DANGER In certain conditions during fueling, static Filling the Fuel Tank electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion Use unleaded regular gasoline suitable for automotive use from gasoline can burn you and others and can (87 pump octane minimum). -
Page 21: Checking The Tire Pressure
Check Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro the oil level by viewing the sight window on the side distributor for part numbers.) -
Page 22: Checking The Torque Of The Wheel Nuts
E. Check for oil leaks. If oil leaks appear, check the tightness of the hydraulic fittings. If oil leaks continue to appear, contact your local Toro Distributor for assistance and, if necessary, replacement parts. Important: A trace of oil on the motor or wheel seals is normal. -
Page 23: Checking The Safety Interlock System
Checking the Safety Interlock engage the parking brake. Start the engine. Release the parking brake, move the functional control lever System to mow, and rise from the seat. The engine should kill, which means that the interlock system is operating CAUTION correctly. -
Page 24: Setting The Reel Speed
3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 26). The alarm should sound after the one-second delay. Figure 24 Normal Operation (oil warm) 1. Solenoid return valve 3. Warning buzzer closed Figure 26 2. -
Page 25: Preparing The Machine For Mowing
Figure 27 1. Reel height 5. 14 Blade cutting unit 2. 5 Blade cutting unit 6. Reel speed Figure 29 3. 8 Blade cutting unit 7. Fast 4. 11 Blade cutting unit 8. Slow 1. Alignment strip 3. Cut grass on right 2. - Page 26 Note: Due to the nature of the power steering system, timing necessary to minimize the cleanup mowing operation. the steering wheel will not return to its original position after a turn has been completed. 3. Overlap a minimal amount with the previous cut on return passes.
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Page 27: Leak Detector Operation
Towing the Traction Unit In case of an emergency the machine can be towed for a short distance (less than 0.4 km (1/4 mile)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3-5... -
Page 28: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine Operator's Manual for additional maintenance procedures. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. -
Page 29: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level. -
Page 30: Service Interval Chart
Service Interval Chart Figure 32 Premaintenance Jacking the Machine Procedures CAUTION Before servicing, support the machine with jacks Removing the Seat stands or blocks of wood. The seat may be removed to ease performing maintenance in Before jacking the machine, lower the cutting units. The the valve block area of the machine. -
Page 31: Lubrication
Lubrication • Lift arm pivot (3) and pivot hinge (3) (Figure 37) Greasing the Machine Lubricate the grease fittings regularly with No. 2 General Purpose Lithium-Base Grease. If the you operate the machine under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. - Page 32 • Lift cylinders (3) (Figure 40) G017145 Figure 43 Figure 40 To grease the machine, complete the following procedure: 1. Wipe the grease fitting clean so foreign matter cannot • Traction pedal (Figure 41) be forced into the bearing or bushing. 2.
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Page 33: Engine Maintenance
Engine Maintenance 4. When servicing the foam element, check the condition of the paper element. Clean it by gently tapping it on a flat surface or replace it if needed. Servicing the Air Cleaner 5. Install the foam element, paper element, and air cleaner cover. -
Page 34: Adjusting The Throttle Control
Adjusting the Throttle Control Adjusting the Engine Speed Important: Before the carburetor and speed control Proper throttle operation is dependent upon proper adjustment of the throttle control. Before adjusting the are adjusted, the throttle and choke controls must be carburetor, ensure that the throttle control is operating adjusted properly. -
Page 35: Replacing The Spark Plugs
Replacing the Spark Plugs Fuel System Maintenance Replace the spark plugs after every 800 operating hours. The recommended air gap is 0.76 mm (0.030 inch) Replacing the Fuel Filter The correct spark plug to use is a Champion RC 14YC. Note: The spark plug usually lasts a long time;... -
Page 36: Electrical System Maintenance
Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Servicing the Battery Battery posts, terminals, and related Properly maintain the battery electrolyte and keep the top of accessories contain lead and lead compounds, the battery clean. Store the machine in a cool place to prevent chemicals known to the State of California the battery from running down. -
Page 37: Drive System Maintenance
Drive System D. From each side of the bulkhead, tighten the locknuts evenly, securing the traction cable to the Maintenance bulkhead (Figure 52)Do not twist the cable. Note: If cable tension exists when the functional control lever is in neutral, the machine may creep Adjusting the Transmission when the lever is moved to the Mow or Transport for Neutral... -
Page 38: Adjusting The Mowing Speed
Brake Maintenance 3. Tighten the locknut securing the pedal stop. Adjusting the Mowing Speed Adjusting the Brakes The machine is adjusted at the factory to 6.1 km/h (3.8 mph), A brake adjustment rod is located on each side of the machine but the speed may be varied if desired. -
Page 39: Controls System Maintenance
Adjusting the Lift Cylinders Controls System Maintenance To regulate the height of the front cutting units when in the raised (transport) position, you can adjust the front lift cylinders. Adjusting the Cutting Unit 1. Lower the cutting units to the ground. Lift/Drop 2. -
Page 40: Hydraulic System Maintenance
Change the hydraulic oil after every 800 operating hours. in good condition and all hydraulic connections If the oil becomes contaminated, contact your local Toro and fittings are tight before applying pressure to distributor because the system must be flushed. Contaminated the hydraulic system. -
Page 41: Cutting Unit Maintenance
Cutting Unit Maintenance 9. If the reels stall or become erratic while backlapping, select a higher reel speed setting until the speed stabilizes, then return the reel speed to setting 1 or to Backlapping your desired speed. 10. To make an adjustment to the cutting units while WARNING backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward and stop the engine. -
Page 42: Storage
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. Use a rust preventive on bedknives and reel blades. -
Page 43: Schematics
Schematics G017140 Electrical Schematic, Part 1 (Rev. A) - Page 44 G017141 Electrical Schematic, Part 2 (Rev. A)
- Page 45 G017142 Hydraulic Schematic, Part 1 (Rev. A)
- Page 46 G017143 Hydraulic Schematic, Part 2 (Rev. A)
- Page 47 Notes:...
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Page 48: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.