Table of Contents
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Form No. 3362-650 Rev A
Workman
®
HDX-D Utility Vehicle
Model No. 07368—Serial No. 290000001 and Up
Model No. 07368TC—Serial No. 290000001 and Up
Model No. 07371—Serial No. 290000001 and Up
Model No. 07371TC—Serial No. 290000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro workman HDX-D 07368
Summary of Contents for Toro workman HDX-D 07368
- Page 1 Model No. 07368TC—Serial No. 290000001 and Up Model No. 07371—Serial No. 290000001 and Up Model No. 07371TC—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Four Wheel Drive (Four Wheel Drive Models Only).............. 31 Transporting Vehicle .......... 31 Introduction..............2 Towing the Vehicle ..........32 Safety ................4 Towing a Trailer with the Vehicle......32 Safe Operating Practices ........4 Hydraulic Control..........32 Supervisor’s Responsibilities ......... 5 Maintenance............... -
Page 4: Safety
Safety Changing the Hydraulic Fluid and Cleaning the Strainer............. 53 Replacing the Hydraulic Filter ......54 The machine meets the requirements of SAE J2258. Changing the High Flow Hydraulic Oil and Supervisors, operators and service persons should be Filter (TC Models only)........54 familiar with the following standards and publications: Raising the Box in an Emergency ...... -
Page 5: Supervisor's Responsibilities
• Use only an approved nonmetal, portable fuel model and serial number to: The Toro Company, container. Static electric discharge can ignite fuel 8111 Lyndale Avenue South, Minneapolis, Minnesota vapors in a ungrounded fuel container. Remove the 55420. - Page 6 • Never overload your vehicle. The name plate – Avoid sudden stops and starts. Do not go from (located under the middle of the dash) shows the reverse to forward or forward to reverse without load limits for the vehicle. Never overfill attachments first coming to a complete stop.
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Page 7: Maintenance
• If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor. • To be sure of optimum performance and safety, always purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 115-7739 115-2047 1. - Page 9 115-7740 1. Warning—maximum trailer weight is 1500 lb (680 kg), maximum tongue weight is 200 lb (90 kg). 2. Warning—trailer brakes are required when towing greater than 1500 lb (680 kg), maximum trailer weight with trailer brakes is 3500 lb (1591 kg) , maximum tongue weight with trailer brakes is 600 lb (273 kg).
- Page 10 115-7814 106-6755 1. Engine coolant under 3. Warning—do not touch pressure. the hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator’s Manual. Operator’s Manual. 115-7813 1. Power outlet 10A 5. Lights, brake 15A 6. Hazard 10A 2. Switched power 10A 3.
- Page 11 93-9850 1. Do not repair or revise—read the Operator’s Manual. 105-4215 1. Warning—avoid pinch points. 106-7767 1. Warning—read the Operator’s Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. 106-2353 1. Electrical power point 93-9899 1.
- Page 12 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel. Washer ROPS frame Mount the ROPS (Rollover Protection System) Bolt, 1/2 inch Electrolyte Activate and charge the battery. Check the engine oil, transaxle/hydraulic –... -
Page 14: Activate And Charge The Battery
Install ROPS Activate and Charge the (TC Models Only) Battery (TC Models Only) Parts needed for this procedure: Parts needed for this procedure: ROPS frame Bolt, 1/2 inch Electrolyte Procedure Procedure 1. Align each side of the ROPS with the mounting If the battery is not filled with electrolyte or activated, it holes on each side of the vehicle frame as shown in must be removed from the vehicle, filled with electrolyte... -
Page 15: Checking Fluid Levels
vehicle and severe corrosion and deterioration will result. 7. Insert the battery into the battery case so the battery terminals are toward the outside of the vehicle. 8. Install the positive cable (red) to the positive (+) terminal and the negative cable (black) to the negative (–) terminal of the battery and secure then with bolts and nuts. -
Page 16: Product Overview
Product Overview Worn or maladjusted brakes may result in Controls personal injury. If the brake pedal travels to within 1-1/2 inches (3.8 cm) of the vehicle floor Note: Determine the left and right sides of the machine board, the brakes must be adjusted or repaired. from the normal operating position. -
Page 17: Parking Brake
• Shift only on level ground. • Press clutch pedal fully. • Move the lever fully forward for High and fully rearward for Low. High is for higher speed driving on level, dry surfaces with light loads. Low is for low speed driving. Use this range when greater than normal power or control is required. -
Page 18: Hour Meter
On/Preheat turn the engine off immediately and contact your local position (Figure 10). Red indicates low fuel level and Toro distributor for assistance. blinking red indicates near empty. Check the operation of warning lights as follows: High Flow Hydraulics Switch (TC 1. - Page 19 Seat Adjusting Lever The seats can be adjusted fore and aft for operator comfort (Figure 13). Figure 11 Figure 13 RPM of the engine 2. 3300 RPM for 540 RPM 1. Seat adjusting lever PTO operation Speedometer Registers the ground speed of the vehicle (Figure 10). The speedometer is in MPH but can easily converted to KPH.
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Page 20: Specifications
The engine uses any high-quality 10W-30 detergent Authorized Service Dealer or Distributor or go to oil having the American Petroleum Institute (API) www.Toro.com for a list of all approved attachments service classification CF or higher. Choose a viscosity according to the table in Figure 14. -
Page 21: Adding Fuel
seated fully. Remove dipstick and check the level of the oil. Figure 17 Figure 15 1. Note clearance 1. Dipstick 4. Install the dipstick firmly in place. 3. If the oil level is low, remove the filler cap (Figure 16) and add enough oil to raise the level to Adding Fuel the Full mark on the dipstick. - Page 22 • Monitor seals, hoses, gaskets in contact with fuel as they may be degraded over time. Fuel is harmful or fatal if swallowed. Long-term • Fuel filter plugging may be expected for a time after exposure to vapors can cause serious injury and converting to biodiesel blends.
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Page 23: Checking The Coolant Level
Checking the Coolant Level Checking the Transaxle/Hydraulic Fluid Service Interval: Before each use or daily Level Cooling system capacity: 4 qt (3.7 l) Service Interval: Before each use or daily The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol antifreeze. -
Page 24: Checking The Front Differential Oil Level (Four Wheel Drive Models Only)
Checking the Front 1. Clean the area around the filler neck and the cap of the hydraulic tank (Figure 21). Remove the cap Differential Oil Level (Four from the filler neck. Wheel Drive Models Only) Service Interval: Every 100 hours/Monthly (whichever comes first) The differential is filled with Mobil 424 hydraulic oil. -
Page 25: Checking The Tire Pressure
Checking the Tire Pressure 2. The fluid level should be up to the Full line on the reservoir (Figure 25). Service Interval: Before each use or daily The maximum air pressure in the front tires is 32 psi (220 kPa) and the rear tires is 18 psi (124 kPa). Check the tire pressure frequently to ensure proper inflation. -
Page 26: Starting The Engine
• Check all fluid levels and add the appropriate result. If engine fails to start after 10 seconds, turn the amount of Toro specified fluids, if any are found key to the Off position. Check the controls and starting to be low. -
Page 27: New Vehicle Break-In
New Vehicle Break–in Verifying the Clutch Interlock Switch 1. Sit on the operator’s seat and engage the parking Your Workman is ready for work. To provide proper brake. Move the shift lever to the Neutral position. performance and long vehicle life, follow these guidelines for the first 100 operating hours. -
Page 28: Passengers
not meant for stunt driving or horsing around. It is a You and your passenger should remain seated at all work vehicle, not a play vehicle. Children should not be times, keeping arms and legs inside the vehicle. The allowed to operate the vehicle. Anyone who operates operator should keep both hands on steering wheel, the vehicle should have a motor vehicle license. -
Page 29: Turning
but, driving into a tree at high speed can destroy the Do not downshift for braking on icy or slippery vehicle and kill you and your passenger. surfaces (wet grass) or while going down a hill because engine braking may cause skidding and loss of control. Never drive too fast for the conditions. -
Page 30: Loading And Dumping
Use extra care when on hills. Never go on hills that are The vehicle has several combinations of boxes, extremely steep. Stopping while going down a hill will platforms, and attachments available. These can be take longer than on level ground. Turning while going used in various combinations that allow for maximum up or down a hill is more dangerous than turning on capacity and versatility. -
Page 31: Four Wheel Drive (Four Wheel Drive Models Only)
extra traction is only for temporary limited use. Its use does not replace the safe operation, already discussed concerning steep hills and heavy loads. Tipping or rolling the vehicle on a hill will cause serious injury. The differential lock causes the rear wheels to spin at the same speed. -
Page 32: Towing The Vehicle
In case of an emergency, the vehicle can be towed for The hydraulic control supplies hydraulic power from a short distance. However, Toro does not recommend the vehicle pump whenever the engine is running. The this as a standard procedure. - Page 33 Note: When attaching remote equipment to the quick to quick coupler B which provides power down on the rear hitch. When released, it will hold the down couplers, determine which side requires pressure, then pressure on the hitch. attach that hose to quick coupler B which will have pressure when the control lever is pushed forward or Important: If used with a hydraulic cylinder, locked in the On position.
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Page 34: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •... -
Page 35: Service Interval Chart
Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the hydraulic fluid and clean the strainer. • Replace the hydraulic filter. Every 800 hours • Change the high flow hydraulic oil (TC Models only) • Change the high flow hydraulic oil filter (TC Models only) •... -
Page 36: Heavy Duty Operation
Heavy Duty Operation Important: If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently: • Desert operation • Cold climate operation below 32 degrees F (0 degrees C) • Trailer towing •... -
Page 37: Removing The Full Bed
Installing the Full Bed Note: If the bed sides will be installed on the flat bed, Do not try to lower bed with bed safety support it is easier to install them before installing the bed on on cylinder. the vehicle. Note: Ensure that the rear pivot plates are bolted to Removing the Full Bed the bed frame/channel so that lower end angles to the... -
Page 38: Jacking The Vehicle
Jacking the Vehicle A vehicle on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the vehicle while the vehicle is on a jack. • Always remove the key from the switch before getting off of the vehicle. -
Page 39: Removing The Hood
To install the hood, complete the following: 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. -
Page 40: Lubrication
Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours (Lubricate more frequently in heavy duty applications) The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. The grease fitting locations and quantities are as follows: •... - Page 41 Figure 44 Figure 45...
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Page 42: Engine Maintenance
Engine Maintenance 5. Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. 6. Clean the dirt ejection port located in the removable Servicing the Air Cleaner cover. Remove the rubber outlet valve from the Service Interval: Every 200 hours—Change the air cover, clean the cavity, and replace the outlet valve. -
Page 43: Fuel System Maintenance
Fuel System 4. Apply a light coat of clean oil to the new filter seal before screwing it on. Maintenance 5. Screw the filter on until the gasket contacts the mounting plate, then tighten the filter 1/2 to 2/3 of Fuel Lines and Connections a turn. -
Page 44: Electrical System Maintenance
Electrical System 3. Remove the filter canister and clean the mounting surface. Maintenance 4. Lubricate the gasket on the filter canister with clean oil. Fuses 5. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an The fuses for the machine’s electrical system are additional 1/2 turn. -
Page 45: Jump Starting The Vehicle
Jump Starting the Vehicle cable to the negative post of the discharged battery. Connect it to the engine or frame. Do not connect the jumper cable to the fuel system. Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: •... -
Page 46: Drive System Maintenance
6. Install the fill/check plug. Inspecting the Constant Velocity Boot (Four Wheel Drive Models Only) Service Interval: Every 200 hours Inspect the constant velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. -
Page 47: Adjusting The Shift Cables
Adjusting the Shift Cables 2. Loosen the jam nuts securing the differential lock cable to the bracket on the transaxle (Figure 56). Service Interval: After the first 10 hours Every 200 hours 1. Move shift lever to the Neutral position. 2. -
Page 48: Checking The Front Wheel Alignment
Figure 57 Figure 59 1. Under inflated tire 1. Front of vehicle 3. Center to center distance 2. 0 ± 0.12 inch (0 ± 3 mm) front to rear of tire Figure 58 is an example of tire wear caused by over inflation. -
Page 49: Cooling System Maintenance
Changing Engine Coolant Cooling System Maintenance Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) 1. Park the machine on a level surface. Removing Debris from the 2. Raise the bed (if so equipped) and place the safety Cooling System support on the extended lift cylinder to hold up the bed. -
Page 50: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Service Interval: After the first 10 hours Every 200 hours 1. Remove the rubber grip from the parking brake lever (Figure 66). Figure 64 1. Reserve tank cap 5. Disconnect the lower radiator hose and allow coolant to flow into a drain pan. -
Page 51: Adjusting The Brake Pedal
Adjusting the Brake Pedal Belt Maintenance Service Interval: Every 200 hours Adjusting Belts Note: Remove the font hoot to ease the adjustment procedure. Adjusting the Alternator Belt 1. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake pedal pivot Service Interval: After the first 8 hours—Check (Figure 68). -
Page 52: Controls System Maintenance
Adjusting the Clutch Pedal Controls System Maintenance Service Interval: Every 200 hours Note: You can adjust the clutch pedal cable at the bell housing or at the clutch pedal pivot. The front hood can Adjusting the Accelerator be removed to ease the access to pedal pivot. Pedal 1. -
Page 53: Converting The Speedometer
Hydraulic System 5. Recheck the 3.75 ± 0.12 inch (9.5 ± 0.3 cm) dimension after the jam nuts have been tightened to Maintenance ensure proper adjustment. Readjust, if necessary. 6. Connect the return spring to the clutch lever. Changing the Hydraulic Fluid Important: Ensure that the rod end is positioned squarely on the ball, not twisted, and and Cleaning the Strainer... -
Page 54: Replacing The Hydraulic Filter
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Service Interval: After the first 10 hours Alternate fluids: If the Toro fluid is not available, other Every 800 hours petroleum–based Universal Tractor Hydraulic Fluids... -
Page 55: Raising The Box In An Emergency
Note: If the oil becomes contaminated, contact your bed or other attachment before working under local Toro distributor because the system must be a raised bed. Never work under a raised bed flushed. Contaminated oil may look milky or black when without positioning the safety support on the compared to clean oil. - Page 56 Figure 79 Figure 81 1. Quick coupler hose A 1. Jumper hoses 2. Quick coupler hose B 5. Keep all bystanders away from the vehicles. 3. On the disabled vehicle, connect the two jumper 6. Start the second vehicle and move the lift lever to hoses to the hoses that were disconnected the raise position which will raise the disabled box.
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Page 57: Storage
Storage Paint is available from your Authorized Service Dealer. 1. Position the machine on a level surface, set the 15. Store the machine in a clean, dry garage or storage parking brake, stop the engine, and remove the area. ignition key. 16. -
Page 58: Schematics
Schematics Hydraulic Schematic (Rev. B) High Flow Hydraulics Schematic (TC models only) (Rev. A) - Page 59 Electrical Schematic (Rev. D)
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty ob- taining guarantee information, contact the Toro importer.