1. Manuals
  2. Brands
  3. ABB Manuals
  4. Controller
  5. ACH550-PCR
  6. User manual

ABB ACH550-PCR User Manual

Packaged drive with disconnect supplement to ach550-uh hvac
Hide thumbs Also See for ACH550-PCR:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Installation, Operation & Maintenance Manual
User's Manual
ACH550-PCR/PDR Packaged Drive with Disconnect
Supplement to ACH550-UH HVAC User's Manual

Advertisement

Table of Contents
loading

Related Manuals for ABB ACH550-PCR

Summary of Contents for ABB ACH550-PCR

  • Page 1 User’s Manual ACH550-PCR/PDR Packaged Drive with Disconnect Supplement to ACH550-UH HVAC User’s Manual...
  • Page 2 VDR) for ACH550 Drives (1…400 HP) • Safety • Installation • Start-Up • Technical Data ACH550-CC/CD Packaged Drive with Classic Bypass Supplement for ACH550-UH HVAC User’s Manual • Safety • Installation • Start-Up • Technical Data © 2005 ABB Inc. All Rights Reserved.

  • Page 3: Safety

    Disconnect is connected to the line. Disconnect and lock out power to the drive before servicing the drive. Failure to disconnect power may cause serious injury or death. Note! For more technical information, contact the factory or your local ABB sales representative. Use of Warnings and Notes There are two types of safety instructions throughout this manual: •...
  • Page 4 ACH550-PCR/PDR Packaged Drive with Disconnect General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment. Safety...

  • Page 5: Table Of Contents

    Table of Contents Safety Use of Warnings and Notes ..................... 1 Installation Application ........................4 Input Disconnect Features and Functions ............... 4 Installation Flow Chart ..................... 6 Preparing for Installation (Supplement to ACH550-UH User’s Manual) ......7 Installing the Wiring (Supplement to ACH550-UH User’s Manual) ........8 Maintenance Maintenance Intervals....................

  • Page 6: Installation

    ACH550-PCR/PDR Packaged Drive with Disconnect Installation Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. WARNING! Before you begin read "Safety" on page 1. WARNING! When the ACH550 with Input Disconnect is connected to the line power, the Motor Terminals T1, T2, and T3 are live even if the motor is not running.
  • Page 7 ACH550-PCR/PDR Packaged Drive with Disconnect The following shows the front view of the ACH550 Drive with Input Disconnect standard configurations, and identifies the major components. UL Type/NEMA 1 & 12 UL Type/NEMA 1 & 12 UL Type/NEMA 1 & 12...

  • Page 8: Installation Flow Chart

    ACH550-PCR/PDR Packaged Drive with Disconnect Installation Flow Chart The installation of Input Disconnect configurations for ACH550 drives follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to the detailed information needed for the correct installation of the unit.

  • Page 9: Preparing For Installation (Supplement To Ach550-Uh User's Manual)

    ACH550-PCR/PDR Packaged Drive with Disconnect Preparing for Installation (Supplement to ACH550-UH User’s Manual) Drive Identification Drive Label To identify the type of device you are installing, refer to the type code number on the device identification label. • Wall mounting base drives – label attached on the side surface of the heat sink.

  • Page 10: Installing The Wiring (Supplement To Ach550-Uh User's Manual)

    ACH550-PCR/PDR Packaged Drive with Disconnect Ratings and Frame Size The charts in the "Ratings" sections of the ACH550-UH User’s Manual and this manual list technical specifications, and identify the drive’s frame size. Note! Some instructions in this document vary, depending on the drive’s frame size.
  • Page 11 ACH550-PCR/PDR Packaged Drive with Disconnect Wiring Overview Connection Diagrams – Standard Drive with Input Disconnect (Wall Mounted) The following figure shows the Standard Drive with Input Disconnect (wall mounted) wiring connection points. Refer to the ACH550-UH User's Manual for control connections to the drive.
  • Page 12 ACH550-PCR/PDR Packaged Drive with Disconnect Connection Diagrams – Standard Drive with Input Disconnect (Floor Mounted) Floor mounted UL Type/NEMA 1 & 12 Drive with Input Disconnect units are configured for wiring access from the top and include a removable conduit mounting plate.
  • Page 13 ACH550-PCR/PDR Packaged Drive with Disconnect Install the Line Input Wiring Line Input Connections – Standard Drive with Input Disconnect Configurations Connect input power to the terminals of the disconnect switch or circuit breaker. Connect the equipment grounding conductor to the ground lug at the top of the enclosure.
  • Page 14 ACH550-PCR/PDR Packaged Drive with Disconnect Input UL Type 3R/NEMA 3R Power Enclosures Top entry shown. May be top or bottom. Dashed line is ground run. WARNING! Check the motor and motor wiring insulation before connecting the ACH550 to line power. Follow the procedure in the ACH550-UH User’s Manual.

  • Page 15: Maintenance

    ACH550-PCR/PDR Packaged Drive with Disconnect Maintenance Maintenance Intervals If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB. Maintenance Configuration Interval Instruction Check/replace hinged Hinged door wall Check every 3 “Enclosure Air Filter Replacement...
  • Page 16 ACH550-PCR/PDR Packaged Drive with Disconnect Enclosure Air Filter Replacement – UL Type 12/NEMA 12 Hinged Door Wall Mount Enclosures This procedure applies to drive with disconnect configurations in UL Type 12/NEMA 12 hinged door wall mount enclosures. This filter is located at the bottom of the enclosure.

  • Page 17: Technical Data

    ACH550-PCR/PDR Packaged Drive with Disconnect Technical Data Input Power Connections (Supplement to ACH550-UH User’s Manual Fuses NOTE! Although fuses listed are similar in functional characteristics to fuses listed in the ACH550-UH User’s Manual, physical characteristics may differ. Fuses from other manufacturers can be used if they meet the functional characteristics of those in these tables.
  • Page 18 ACH550-PCR/PDR Packaged Drive with Disconnect 380…480 Volt Fuses 380 … 480 Volt Drive Input Fuse Ratings Frame Amps Bussmann Size Type Code (600V) Type 1/1.5 ACH550-PDR-03A3-4 KTK-R-15 ACH550-PDR-04A1-4 KTK-R-15 ACH550-PDR-06A9-4 KTK-R-15 ACH550-PDR-08A8-4 KTK-R-15 ACH550-PDR-012A-4 KTK-R-15 ACH550-PDR-015A-4 KTK-R-30 ACH550-PDR-023A-4 KTK-R-30 ACH550-PDR-031A-4...
  • Page 19 ACH550-PCR/PDR Packaged Drive with Disconnect Fuses, 500…600 Volt, Fuses 500…600 Volt Drive Input Fuse Ratings Frame Amps Bussmann Size Type Code (600V) Type ACH550-PDR-02A7-6 KTK-R-15 ACH550-PDR-03A9-6 KTK-R-15 ACH550-PDR-06A1-6 KTK-R-15 ACH550-PDR-09A0-6 KTK-R-15 ACH550-PDR-011A-6 KTK-R-30 ACH550-PDR-017A-6 KTK-R-30 ACH550-PDR-022A-6 JJS-50 ACH550-PDR-027A-6 JJS-50 ACH550-PDR-032A-6...
  • Page 20 ACH550-PCR/PDR Packaged Drive with Disconnect Power Connection Terminals The following tables show maximum wire size and required tightening torque for incoming power, grounding and motor terminals. 208…240 Volt, Terminals 208…240 Volt Power Wiring Data Circuit Ground Base Circuit Disconnect Disconnect...
  • Page 21 ACH550-PCR/PDR Packaged Drive with Disconnect 380…480 Volt, Terminals 380…480 Volt Power Wiring Data Circuit Circuit Ground Base Disconnect Disconnect Ground Breaker Breaker Lugs Drive Switch Switch Lugs Frame Motor UL Type UL Type Type Code UL Type/ UL Type UL Type/...
  • Page 22 ACH550-PCR/PDR Packaged Drive with Disconnect 500…600 Volt, Terminals 500…600 Volt Power Wiring Data Circuit Ground Ground Circuit Disconnect Disconnect Breaker Lugs Lugs Frame Breaker Switch Switch Motor UL Type UL Type Size Type Code UL Type/ UL Type/ UL Type...
  • Page 23 ACH550-PCR/PDR Packaged Drive with Disconnect Dimensional References The following tables contain dimensional references that identify the dimensional information applying to a given type code. 208...230V Drive with Disconnect (+B055) (+B058) Base UL Type 1/ UL Type 12/ UL Type 3R/...
  • Page 24 ACH550-PCR/PDR Packaged Drive with Disconnect 480V Drive with Disconnect (+B055) (+B058) Base UL Type 1/ UL Type 12/ UL Type 3R/ NEMA 1 Type Code Drive NEMA 12 NEMA 3R Dim. Ref. Page 24 Frame Dim. Ref. Page 25 Dim. Ref. Page 26...
  • Page 25 ACH550-PCR/PDR Packaged Drive with Disconnect 600V Drive with Disconnect (+B055) (+B058) Base UL Type 1/ UL Type 12/ UL Type 3R/ NEMA 1 Type Code Drive NEMA 12 NEMA 3R Dim. Ref. Page 24 Frame Dim. Ref. Page 25 Dim. Ref. Page 26...

  • Page 26: Dimensions And Weights (Supplement To Ach550-Uh User's Manual)

    ACH550-PCR/PDR Packaged Drive with Disconnect Dimensions and Weights (Supplement to ACH550-UH User’s Manual) Mounting Dimensions Dimensions: ACH550-PxR UL Type1 / NEMA 1 UL Type 1/NEMA 1 UL Type 1/NEMA 1 Mounting Dimensions Dimensions and Weights Dimension [inches] Reference [inches] [lbs]...
  • Page 27 ACH550-PCR/PDR Packaged Drive with Disconnect Dimensions: ACH550-PxR UL Type 12 / NEMA 12 UL Type 12/NEMA 12 Mounting UL Type 12/NEMA 12 Dimensions Dimensions and Weights Dimension Reference [inches] [inches] [lbs] Height Width Depth Weight Mounting Harware PX12-1 [28] [3.9] [1/4] [29.3]...
  • Page 28 ACH550-PCR/PDR Packaged Drive with Disconnect Dimensions: ACH550-PxR UL Type 3R / NEMA 3R UL Type 3R/NEMA 3R Mounting UL Type 3R/NEMA 3R Dimensions Dimensions and Weights Dimension Reference [inches] [inches] [lbs] Height Width Width Width Depth Weight Mounting Harware (W2) (W3) Ø12.7...

  • Page 29: Degrees Of Protection

    ACH550-PCR/PDR Packaged Drive with Disconnect UL Type/NEMA 1 & 12, Floor Mount Enclosure Mounting Dimensions UL Type/ NEMA 1 & 12 – Dimensions for each Frame Size R7 & R8 Ref. Top View 31.7 25.9 26.6 474.5 18.7 65.5 Mounting Hardware...

  • Page 30: Applicable Standards

    ACH550-PCR/PDR Packaged Drive with Disconnect Applicable Standards Drive compliance with the following standards is identified by the standards “marks” on the type code label. Mark Applicable Standards UL 508C and UL Standard for Safety, Power Conversion Equipment, and C22.2 No. 14...
  • Page 31 ACH550-PCR/PDR Packaged Drive with Disconnect Index Refer to the ACH550-UH HVAC Drives (1…550 HP) User’s Manual index for topics not listed here. fuses ........16 208...240 volt drives .
  • Page 32 ACH550-PCR/PDR Packaged Drive with Disconnect ratings ....... . . 15 safety .
  • Page 33 ABB Oy ABB Inc. AC Drives Automation Technologies P.O. Box 184 Drives & Machines FIN-00381 HELSINKI 16250 West Glendale Drive FINLAND New Berlin, WI 53151 Telephone +358 10 22 11 Telefax +358 10 22 22681 Telephone +1 262 785-3200 Internet http://www.abb.com...

This manual is also suitable for:

Ach550-pdr

Table of Contents