ABB REM 610 Operator's Manual
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ABB REM 610 Operator's Manual

Motor protection relay
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Motor Protection Relay
REM 610
REM 610
Operator's Manual - ANSI version

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Summary of Contents for ABB REM 610

  • Page 1 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version...

  • Page 3: Table Of Contents

    1MRS755538 Motor Protection Relay REM 610 REM 610 Issued: 01.04.2005 Operator's Manual - ANSI version Version: B/31.01.2007 Contents Copyrights ................. 1. Introduction..............7 1.1. This manual.............. 7 1.2. Use of symbols ............7 1.3. Intended audience ............. 7 1.4. Product documentation ..........8 1.5.
  • Page 4 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version 4.2.2.3. Configuration ........ 34 4.2.2.4. How to acknowledge and reset targets, output contacts and memorized values ......38 4.3. Protection relay targets ..........38 4.3.1. Target LEDs..........38 4.3.1.1.

  • Page 5: Copyrights

    This document and parts thereof must not be reproduced or copied without written permission from ABB Oy, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.

  • Page 7: Introduction

    1.1. This manual This manual provides basic information on the protection relay REM 610 and presents detailed instructions on how to use the human-machine interface (HMI) of the relay. In addition to the instructive part, a short chapter on commissioning and maintenance of the relay is included.

  • Page 8: Product Documentation

    Operator's Manual - ANSI version 1.4. Product documentation In addition to the relay and this manual, the delivery contains the following relay- specific documentation: Table 1.4.-1 REM 610 product documentation Name Document ID Installation Manual 1MRS752265-MUM Technical Reference Manual 1MRS752263-MUM Operator’s Manual...

  • Page 9: Document Revisions

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 1.6. Document revisions Version Date History Revision 25.11.2003 Document created. Modified for ANSI compliance from the IEC version B. 31.01.2007 Content updated...

  • Page 11: Safety Information

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage.

  • Page 13: Product Overview

    Product overview 3.1. Use of the relay The motor protection relay REM 610 is a versatile multifunction protection relay mainly designed to protectmotors in a wide range of motor applications. The relay is based on a microprocessor environment. A self-supervision system continuously monitors the operation of the relay.
  • Page 14 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Two change-over (form c) non-trip contacts Output contact functions freely configurable for wanted operation Two galvanically isolated digital inputs and three additional galvanically isolated digital inputs on the optional RTD module...

  • Page 15: Operation

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Operation 4.1. HMI features 4.1.1. Front panel The front panel of the relay contains: Alphanumeric 2 × 16 characters’ LCD with backlight and automatic contrast control Threetarget LEDs (green, yellow, red) with fixed functionality...

  • Page 16: Display

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Left Down Right Enter Clear/ Clear/ Cancel Cancel A040225 Fig. 4.1.2.-1 Navigation push buttons Use the navigation buttons to view, select and edit the wanted menu items.

  • Page 17: Display Modes

    4.1.3.2. Display modes When the display is in the idle mode, the name of the motor drive is displayed, which by default is - ABB -. To change the name of the motor drive, use SPA parameter M20. A040217 Fig. 4.1.3.2.-1 Display in the idle mode When the display is in the view mode, you can only view the settings.

  • Page 18: Display Backlight

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version 4.1.3.3. Display backlight Normally the backlight of the display is off. Turn the backlight on by pressing an arrow button on the HMI. If the HMI panel is not used for approximately five minutes, the backlight is turned off automatically.

  • Page 19: Submenu

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 4.1.5. Submenu The menu structure contains several subgroups. The name of the main menu group is always shown on the first line. The second line displays either the name of the group menu, the name of the parameter and the parameter value, or just the parameter value, in which case it is also the name of the parameter.
  • Page 20 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version COMMUNICATION PASSWORD :000 A060567 Fig. 4.1.6.-2 HMI communication password request for editing setting parameters Change the HMI setting password as follows: 1. Press an arrow button to access the main menu.

  • Page 21: Spa Password

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 4.1.7. SPA password The password for SPA bus communication is required for altering parameter values via the SPA bus. The default password is 001. You can change the SPA password either via the HMI or the SPA bus by first entering the currently valid password into parameter V160 and then entering the new password into parameter V161.

  • Page 22: How To Set The Real-Time Clock

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select CONFIGURATION\LANGUAGE and press enter the currently valid language. 3. Press to enter the setting mode and give the password if required.

  • Page 23: How To Switch Between Front And Rear Connection

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 4. Press to enter the setting mode and give the password, if required. If the default password 999 is still valid, no password is required. 5. The first digit of the setting value of the parameter to be edited starts to flash.

  • Page 24: Target Led For Front Communication

    Lit target: the front communication port is currently selected. Flashing target: the front communication port is currently selected and the relay is communicating. 4.1.11. How to select the protocol for rear communication REM 610 allows you to choose the communication protocol for rear connection.

  • Page 25: Hmi Operation Levels

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version The selected protocol is stored in the non-volatile memory and is therefore activated automatically after an interruption in the auxiliary voltage. Select the rear communication protocol as follows: 1.

  • Page 26: How To Monitor Measured Values

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version MEASUREMENTS Monitored measured values RECORDED DATA Stored event values from the protection functions Registered number of pickups of protection functions Continuously updated registers of actual values from protection functions...
  • Page 27 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Parameter Menu Main Menu Group Menu MEASUREMENTS MEASUREMENTS MEASUREMENTS FLAx x.xx CT:x.xx Cancel FLAx x.xx CT:x.xx CT:x.xx FLAx x.xx RECORDED DATA CT:x.xx CT% x.xx In:x.xx TH LEVEL...

  • Page 28: How To Monitor Recorded Data

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Ia x.xx Ib x.xx Ic x.xx In x.xx Fig. 4.2.1.2.-2 Activating the monitoring state Before you can monitor the correct primary current values, the parameters M80 and M83 must be correctly set via serial communication.

  • Page 29: Info Menu Group

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Parameter Menus Group Menu Main Menu MEASUREMENTS RECORDED DATA RECORDED DATA RECORDED DATA 1. hh.mm;ss.sss 1. EVENT 1. YY-MM-DD 2. EVENT 1. la FLAx x.xx 3. EVENT...

  • Page 30: Technical Level

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Main Menu Parameter Menus MEASUREMENTS RECORDED DATA SETTINGS CONFIGURATION INFO INFO REM 610 xxxxxxxx YYYYMMDD INFO INFO 1MRS118511 A CPU MODULE Cancel xxxxxxxx RTD MODULE INFO INFO...
  • Page 31 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version SETTINGS\PROTECT. ELEMENTS\48/14 FLAx x.xx Submenu Parameter Menu SETTINGS SETTINGS * GRP 1 :x.xx 48/14 FLAx x.xx Confirm GRP 2 :x.xx Cancel A070076 Fig. 4.2.2.2.-1 Setting parameters in setting group 1 and setting group 2 By switching between setting groups 1 and 2, you can activate a whole group of settings at the same time.
  • Page 32 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Parameter Menus Group Menu Main Menu MEASUREMENTS RECORDED DATA SETTINGS FLA SEC. :x.xx SETTINGS SETTINGS FLA SECONDARY SETTINGS SETTINGS PROTECT. ELEMENTS 48/14 FLAx x.xx * GRP 1 :x.xx...
  • Page 33 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Switchgroups The relay contains the following switchgroups: SGF1 Output contacts SGF2 Display settings SGF3, SGF4 Protection functions SGF5 Latching feature for programmable LEDs SGB1...SGB5 Digital inputs (DI1...DI5) SGR1...SGR5...

  • Page 34: Configuration

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Parameter Menus Main Menu Group Menu MEASUREMENTS RECORDED DATA Edit/Confirm Cancel SETTINGS SETTINGS FLA SECONDARY SETTINGS SETTINGS PROTECT. ELEMENTS * GRP 1 :xxx SGF1 :xxx 49/38-1 ELEMENTS...
  • Page 35 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version To change a parameter: 1. Press an arrow button to access the main menu. 2. Use the arrow buttons to select the main menu group CONFIGURATION and the...
  • Page 36 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Main Menu Group Menu Parameter Menus MEASUREMENTS RECORDED DATA SETTINGS CONFIGURATION CONFIGURATION CONFIGURATION FUNCTION TEST/DI FUNC.TEST CONFIGURATION COMMUNICATION DI STATUS DI1 STATUS LED TEST LANGUAGE DI2 STATUS...
  • Page 37 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Main Menu Group Menu Parameter Menus MEASUREMENTS RECORDED DATA SETTINGS CONFIGURATION CONFIGURATION FUNCTION TEST/DI COMMUNICATION LANGUAGE INFO MEMORY SETTINGS CONFIGURATION FREQUENCY FREQUENCY HMI PASSWORDS FREQUENCY TIME CONFIGURATION...

  • Page 38: Protection Relay Targets

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version 4.2.2.4. How to acknowledge and reset targets, output contacts and memorized values To clear the LEDs and the display, press . The LEDs and the display are cleared only if the fault has disappeared.

  • Page 39: Yellow Target Led

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Target off: The auxiliary voltage is not connected. Lit target: The relay is in operation. However, a less severe fault (warning) may have occurred. Refer to Section 4.3.2.3. Self-supervision.

  • Page 40: Programmable Target Leds

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Target off: No protection element has tripped. Lit target: A protection element has tripped. The trip target is latching, that is, it remains lit until manually cleared.
  • Page 41 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version PICKUP A070077 Fig. 4.3.2.1.-1 Latching pickup target When a protection element trips, the text TRIP appears on the display along with the name of the function. Additionally, the name of the energizing input(s) which caused the fault are displayed (except for the motor start-up supervision, phase unbalance, phase reversal, thermal overload and temperature protection).

  • Page 42: Disturbance Recorder Target

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version RESTART DISABLE A040273_2 Fig. 4.3.2.1.-4 Restart disable target Latching and non-latching targets A latching operation target message remains on the display until manually cleared or until replaced by a message of higher priority. However, if the fault is stable and has not disappeared, the operation target message and the LED(s) are not cleared.

  • Page 43: Self-Supervision

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 4.3.2.3. Self-supervision There are two types of fault targets; internal relay fault (IRF) targets and warnings. Internal relay faults prevent relay operation. Warnings are less severe faults and continued relay operation with full or reduced functionality is allowed.
  • Page 44 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Table 4.3.2.3.-1 IRF codes (Continued) Fault code Type of fault 51, 52, 53 , 54, 56 Faulty parameter memory Faulty parameter memory, calibration parameters RTD module faulty...
  • Page 45 1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version WARNING FAULT CODE: 2049 A040281 Fig. 4.3.2.3.-3 Warning with numeric code Table 4.3.2.3.-2 Warning codes Fault Weighting Description factor Battery low Description Battery voltage level low Battery should be replaced...

  • Page 46: Detachable Plug-In Unit

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Table 4.3.2.3.-2 Warning codes (Continued) Fault Weighting Description factor Sensor circuit open or Circuit is open or shorted shorted (RTD3) Check wiring of sensor Check that sensor is not broken...

  • Page 47: Detaching And Installing The Plug-In Unit

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version A040165 Fig. 4.4.1.-1 Checking the order number of the relay α = 25º y = 40 mm 4.4.2. Detaching and installing the plug-in unit Before detaching the plug-in unit from the case, the auxiliary voltage must be disconnected.
  • Page 48 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version A040166 Fig. 4.4.2.-1 Detaching a plug-in unit from the case Before fitting a relay plug-in unit into a relay case, check that the unit and the case have the same order number.

  • Page 49: Inserting And Changing The Battery

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version A040167 Fig. 4.4.2.-2 Installing a plug-in unit into the case 4.4.3. Inserting and changing the battery The battery may only be inserted and changed by trained service personnel.
  • Page 50 REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version A040282_2 Fig. 4.4.3.-1 Inserting and changing the battery A) Battery holder B) Note! Polarity C) Battery...

  • Page 51: Commissioning And Maintenance

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Commissioning and maintenance The relay should be subject to regular tests and maintenance in accordance with national regulations and instructions. Prior to commissioning, the functionality of the application-specific relay configuration and settings have to be tested.

  • Page 52: Maintenance Instructions

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version Polarity checking of phase current transformers (CTs) should be performed to confirm that the wiring circuitry between the CTs and the relay is correct, which is a prerequisite for the protection functions in the relay to operate correctly.

  • Page 53: Measurements Verification

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version 5.2.1. Relay verification The relay maintenance verification contains: 1. Verifying measurements – can be performed according to the instructions in Section 5.3. Measurements verification. 2. Verifying output contacts operation – can be performed according to the instructions in Section 5.4.

  • Page 54: Function Test

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version When verifying the ground-fault current measured by the relay, the value to be shown on the display is calculated as follows:   Injected current  × 100% Value on LCD ...

  • Page 55: Digital Input Test

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Table 5.4.-1 Function test (Continued) Number Function Trip of element 46 Trip of element 46R Motor start up External trip Alarm of element 49/38-1 Trip of element 49/38-1...

  • Page 56: Testing Of The Short-Circuit Protection

    REM 610 REM 610 Motor Protection Relay 1MRS755538 Operator's Manual - ANSI version For the limited current carrying capacity of the wiring, terminals and measuring transformers of the relay, refer to the Technical Reference Manual. 5.6.1. Testing of the short-circuit protection...

  • Page 57: Spare Parts

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Spare parts 6.1. Plug-in unit The relay’s construction allows a spare part in form of a plug-in unit. The outage time can therefore be reduced to a minimum in case the relay should fail.

  • Page 59: Repair

    Contact the manufacturer or the nearest representative for further information on checking, service and re-calibration of the relay. When contacting ABB for ordering repair services, give a description of the fault and state the fault code, if applicable.

  • Page 61: Ordering Information

    1MRS755538 Motor Protection Relay REM 610 REM 610 Operator's Manual - ANSI version Ordering information For ordering information, refer to the Technical Reference Manual.

  • Page 63: Abbreviations

    Light-emitting diode Personal computer Power output, process object Positive temperature coefficient Resistance temperature device Remote terminal unit Switchgroup for digital inputs Switchgroup for functions Switchgroup for LEDs Switchgroup for output contacts Signal output Data communication protocol developed by ABB Trip-circuit supervision...
  • Page 68 ABB Oy Distribution Automation P.O. Box 699 FI-65101 Vaasa FINLAND +358 10 2211 +358 10 224 1080 www.abb.com/substationautomation...

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