Page 1 ABB industrial drives Hardware manual ACS880-304 +A018 diode supply modules...
Page 2 You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.
Page 3: Effective: 2015
Hardware manual ACS880-304 +A018 diode supply modules Table of contents 5. Electrical installation 7. Start-up  2015 ABB Oy. All Rights Reserved. 3AXD50000010104 Rev C EFFECTIVE: 2015-12-03...
Page 5: Table Of Contents
Table of contents 1. Introduction to the manual Contents of this chapter ..........15 Applicability .
Page 6 4. Cabinet construction Contents of this chapter ..........39 General guidelines .
Page 7 Construction of supply module cubicle – 2×D8T, 12-pulse, Rittal TS 8 ... 83 Kits for 2×D8T, 12-pulse, Rittal TS 8 ........84 Stage 1: Installation of common parts .
Page 8 Cabinets with ABB air outlet kits ........
Page 9 DC busbars ........... . . 155 Other components and tools –...
Page 10 DC busbars ........... . . 179 DC connection flanges .
Page 11 Air outlet kits for 600 mm (23.62 in) cubicle ......208 Cooling fans ............210 Miscellaneous .
Page 12 SDHC memory card slot ..........233 External power supply for the control unit (XPOW) .
Page 13 Providing feedback on ABB Drives manuals ....... . . 279...
Page 15: Introduction To The Manual
Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to the ACS880-304 +A018 diode supply modules with diode- thyristor bridges. Safety instructions Follow all safety instructions delivered with the drive.
Page 16: Contents Of The Manual
The codes are listed in section Type designation key on page 36. Use of item designations Some device names include the item designations in brackets, for example [Q11] to make it possible to identify the components in the example circuit diagrams by ABB.
Page 17: Terms And Abbreviations
Introduction to the manual 17 Terms and abbreviations Term/Abbreviation Description BCON Type of a control board Type of a control unit (contains BCON) BDPS Type of the module internal power supply board. BDPS board is a double fed (AC/DC) power supply, which internally powers up the circuit boards of the module.
Page 18 18 Introduction to the manual Term/Abbreviation Description Inverter module Inverter bridge, related components and drive DC link capacitors enclosed inside a metal frame or enclosure. Intended for cabinet installation. Inverter unit Inverter module(s) under control of one control board, and related components. One inverter unit typically controls one motor.
Page 19: Operation Principle And Hardware Description
Contents of this chapter This chapter contains a description of the diode supply unit. The information is valid for the units with ACS880-304 +A018 diode supply modules. Operation principle The heart of the diode supply unit is a diode-thyristor bridge. It rectifies three-phase AC current to direct current for the intermediate DC link of the drive.
Page 20: Main Circuit Diagram
20 Operation principle and hardware description There are two control modes for the upper leg thyristor firing: the charging mode and the normal mode: • The charging mode is in operation a short period after the power switch on: the supply control program controls the thyristor firing angle gradually towards zero while the intermediate circuit capacitors located in the inverter module(s) get charged.
Page 21: 6- And 12-Pulse Supply Units
Operation principle and hardware description 21 6- and 12-pulse supply units  The figure below illustrates the difference between 6-pulse and 12-pulse AC supply connections. The 6-pulse connection is standard. If the drive has an even number of supply modules, you can order it as a 12-pulse version (option +A004). The 12-pulse supply connection eliminates the fifth and seventh harmonics, which remarkably reduces the harmonic distortion of the line current and the conducted emissions.
Page 22: Overview Diagrams
The supply unit overview diagrams also show examples of division of components in cubicles, and indicate which components you can order from ABB and which you need to acquire separately. Overview diagram of the drive system ...
Page 23: Overview Diagram - 1×D8T, 6-Pulse
This is an overview diagram of a 6-pulse supply unit with one D8T supply module. Cubicle Explanation Available through AC supply Incoming cubicle (ICU) Main switch-disconnector ABB or third party Main AC fuses ABB or third party Main contactor ABB or third party Diode supply unit cubicle Diode supply module...
Page 24: Overview Diagram - 2×D8T, 6-Pulse
40. Cubicle Explanation Available through AC supply Incoming cubicle (ICU) Main switch-disconnector ABB or third party Main AC fuse ABB or third party Contactor (optional) ABB or third party Main circuit breaker ABB or third party Diode supply unit cubicle...
Page 25: Overview Diagram - 3×D8T, 6-Pulse
This is an overview diagram of a 6-pulse supply unit with three D8T supply modules. Cubicle Explanation Available through AC supply Incoming cubicle (ICU) Main breaker ABB or third party Diode supply unit cubicle AC fuses for diode supply ABB or third party modules Diode supply modules DC link...
Page 26: Overview Diagram - 2×D8T, 12-Pulse
Cubicle Explanation Available through AC supply. Winding Y AC supply. Winding D Incoming cubicle (ICU) Main switch-disconnector (6-pole) ABB or third party Main AC fuses ABB or third party Main contactors ABB or third party Diode supply unit cubicle Diode supply modules...
Page 27: Hardware Of The Supply Modules
Operation principle and hardware description 27 Hardware of the supply modules The D8T modules run on wheels, and can easily be removed from the cubicle for cable installation or service. For moving the D7T modules you need a lifting device. The quick connector for the AC supply input at the back of the D8T module couples when the module is inserted into the cubicle.
Page 28: Layout Drawings Of The Supply Modules
28 Operation principle and hardware description Layout drawings of the supply modules  Layout drawing of D7T supply module Front Back Description AC input busbars DC output busbars Type designation label Cover of the module’s DC fuses Lifting eyes Unpainted fastening hole. Grounding point (PE) between module frame and cabinet frame. Terminal block [X53].
Page 29: Connectors X50 And X53 Of D7T Supply Module
Operation principle and hardware description 29 Connectors X50 and X53 of D7T supply module Connector X50 Description Not in use. 115/230 V AC input for internal power supply (BDPS) (115V with option +G304) PE 115/230 V AC (50/60 Hz) supply for optional DOL (direct-on-line) cooling fan (option +C188).
Page 30: Layout Drawing Of D8T Supply Module
30 Operation principle and hardware description Layout drawing of D8T supply module Front Back Description AC quick connector and AC input busbars DC output busbars Type designation label Cover of the module’s DC fuses Lifting eyes Unpainted fastening hole. Grounding point (PE) between module frame and cabinet frame. Terminal block [X53] (24 V DC power for supply module control unit) Terminal block [X50] (power supply for internal boards and module heating element, option +C183;...
Page 31: Connectors X50 And X53 Of D8T Supply Module
Operation principle and hardware description 31 Connectors X50 and X53 of D8T supply module Connector X50 Description Not in use. N 115/230 V AC input for optional heating element (option +C183) Not in use. N 115/230 V AC input for internal power supply (BDPS) (115V with option +G304) W 400 V AC (50/60 Hz) supply for optional DOL (direct- on-line) cooling fan (option +C188).
Page 32: Overview Of Control Connections
32 Operation principle and hardware description Overview of control connections The figure shows the control interfaces of the supply unit. The control connections are made to the control unit (BCU). Description Description Analog and digital I/O extension modules Control panel. and fieldbus communication modules can be inserted into slots 1, 2 and 3.
Page 33: Supply Unit Control Devices
The supply unit I/O control interface is in internal use. See section Default I/O connection diagram of the supply unit on page 232. The data in brackets, for example [Q1], refer to the item designations in ABB example circuit diagrams. Main disconnector [Q1] ...
Page 34: The Acs-Ap-I Control Panel
34 Operation principle and hardware description The ACS-AP-I control panel  With the control panel, you can: • start and stop the supply unit • view and reset the fault and warning messages, and view the fault history • view actual signals •...
Page 35: Type Designation Label
Operation principle and hardware description 35 Type designation label The type designation label is attached to the module. An example label is shown below. Description Frame size Degree of protection Type designation, see section Type designation label on page 35. Ratings.
Page 36: Type Designation Key
36 Operation principle and hardware description Type designation key Type designation describes the composition of the supply module in short. The type designation is visible on the label (sticker) which is attached to the module. The complete designation is divided in subcodes: •...
Page 37: Moving And Unpacking The Module
Moving and unpacking the module 37 Moving and unpacking the module Contents of this chapter This chapter contains moving, lifting and unpacking instructions for the supply module. Moving and lifting the transport package Move the transport package by a pallet truck or lift. Lift the transport package in horizontal position.
Page 38: Unpacking
38 Moving and unpacking the module Unpacking The module is delivered on a wooden base, boxed in corrugated cardboard. The cardboard box is tied to the base with PET bands. Unpacking: 1. Cut off the bands. 2. Lift off the cardboard box. 3.
Page 39: Cabinet Construction
Cabinet construction 39 Cabinet construction Contents of this chapter This chapter contains cabinet installation instructions for the ACS880-304 +A018 supply modules. It also list the parts and components for the example installations. General guidelines For the general cabinet installation guidelines, see Cabinet design and construction instructions for ACS880 multidrive modules (3AUA0000107668 [English]).
Page 40: Switching, Disconnecting And Protecting Solution
40 Cabinet construction Switching, disconnecting and protecting solution To arrange the switching, disconnection and protection of the ACS880-304 +A018 module, you can use the following solution: 1. Equip the drive with a disconnector (main switch-disconnector or a main breaker) [Q1].
Page 41: Incoming Cubicle
Cabinet construction 41 Incoming cubicle We recommend a separate incoming cubicle beside the supply module cubicle for the main AC fuses and switching and disconnecting devices. There is an example in section Layout drawing of the supply unit on page 47. Example of the AC fuse cooling ...
Page 42: Rfi Filter
C2 requirements.The following figure shows an example of installing an RFI filter to the cabinet. For more information about EMC requirements, see Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]). The RFI filter is available through ABB. See RFI filters on page 213.
Page 43: Configuration Overviews Of The Supply Module Cubicles
Cabinet construction 43 Configuration overviews of the supply module cubicles This section shows configuration examples of the supply module cubicles. You can build larger units by combining the basic configurations. Frame D7T modules are used in 12- pulse 2xD7T configurations. Frame D8T modules are used in both 6- and 12-pulse single or parallel configurations.
Page 44 44 Cabinet construction Generic cabinets D8T D8T D8T D8T D8T D8T D8T D8T Description The incoming cubicle contains the power input cable terminals and switchgear. It is to be designed by the customer. Diode supply unit...
Page 45: Configuration Overviews - 12-Pulse
Cabinet construction 45 Configuration overviews – 12-pulse  Rittal TS 8 ICU1 ICU2 ICU1 ICU2 D8T D8T D8T D8T ICU1 ICU2 ICU1 ICU2 D8T D8T D8T D8T D8T D8T D8T D8T Description The incoming cubicle contains the power input cable terminals and switchgear. It is to be designed by the customer.
Page 46 46 Cabinet construction Generic cabinets ICU1 ICU2 ICU1 ICU2 D7T D7T D7T D7T D8T D8T D8T D8T ICU1 ICU2 ICU1 ICU2 D8T D8T D8T D8T Description The incoming cubicle contains the power input cable terminals and switchgear. It is to be designed by the customer.
Page 47: Layout Drawings
Cabinet construction 47 Layout drawings Layout drawing of the supply unit  This is an example layout drawing of a supply unit with an auxiliary control cubicle, incoming cubicle and supply module cubicle. Description Auxiliary control cubicle. Contains control unit (BCU), and auxiliary control devices such as auxiliary voltage transformer, circuit breakers, terminal blocks for the control wirings etc.
Page 48: Layout Of Supply Module Cubicle - 2×D7T, 12-Pulse, In 600 Mm Wide Rittal Ts 8 Enclosure
48 Cabinet construction Layout of supply module cubicle – 2×D7T, 12-pulse, in 600 mm wide  Rittal TS 8 enclosure The figure show the layout of the supply module cubicle. 1. AC input 2. D7T diode supply module 3. DC output...
Page 49: Mm Wide Rittal Ts 8 Enclosures
Cabinet construction 49 Layout of supply module cubicles – 1×D8T and 2×D8T, 6-pulse, in  400 mm / 600 mm wide Rittal TS 8 enclosures The figures show the layout of the supply module cubicles. 1×D8T 2×D8T 1. AC input 2.
Page 50: Layout Of Supply Module Cubicles - 2×D8T And 4×D8T, 12-Pulse, In 600 Mm Wide Rittal Ts 8 Enclosures
50 Cabinet construction Layout of supply module cubicles – 2×D8T and 4×D8T, 12-pulse, in  600 mm wide Rittal TS 8 enclosures The figures show the layout of the supply module cubicles. 2×D8T 4×D8T 1. AC input 2. AC fuses 3.
Page 51: Installation Examples
You can find the kit-specific assembly drawings, step-by-step instructions and kit information on the Internet. Go to: https://www151.abb.com/spaces/lvacdrivesengineeringsupport/content. The examples also include cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.
Page 52: Kits For 2×D7T, 12-Pulse, Rittal Ts 8
52 Cabinet construction Kits for 2×D7T, 12-pulse, Rittal TS 8...
Page 53: Stage 1: Installation Of Common Parts
Cabinet construction 53 Stage 1: Installation of common parts...
Page 54: Stage 2: Module Installation Parts
54 Cabinet construction Stage 2: Module installation parts...
Page 55: Stage 3: Module Installation
Cabinet construction 55 Stage 3: Module installation...
Page 56: Stage 4: Ac Busbars To The Module
56 Cabinet construction Stage 4: AC busbars to the module...
Page 57: Stage 5: Dc Busbars To The Module
Cabinet construction 57 Stage 5: DC busbars to the module...
Page 58: Stage 6: Shroud Installation
58 Cabinet construction Stage 6: Shroud installation...
Page 59: Construction Of Supply Module Cubicle - 1×D8T, 6-Pulse, Rittal Ts 8
Cabinet construction 59 Construction of supply module cubicle – 1×D8T, 6-pulse, Rittal TS 8  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114474 • Divider panel •...
Page 60: Kits For 1×D8T, 6-Pulse, Rittal Ts 8
60 Cabinet construction Kits for 1×D8T, 6-pulse, Rittal TS 8...
Page 61: Stage 1: Installation Of Common Parts
Cabinet construction 61 Stage 1: Installation of common parts...
Page 62: Stage 2: Module Installation Parts
62 Cabinet construction Stage 2: Module installation parts...
Page 63: Stage 3: Quick Connector Installation
Cabinet construction 63 Stage 3: Quick connector installation...
Page 64: Stage 4: Dc Busbars To The Module
64 Cabinet construction Stage 4: DC busbars to the module...
Page 65: Stage 5: Ac Busbars To Quick Connector
Cabinet construction 65 Stage 5: AC busbars to quick connector...
Page 66: Stage 6: Ac Busbar
66 Cabinet construction Stage 6: AC busbar...
Page 67: Stage 7: Module Installation
Cabinet construction 67 Stage 7: Module installation...
Page 68: Stage 8: Shroud Installation
68 Cabinet construction Stage 8: Shroud installation...
Page 69: Construction Of Supply Module Cubicle - 1×D8T, 6-Pulse Generic Cabinet
Cabinet construction 69 Construction of supply module cubicle – 1×D8T, 6-pulse generic  cabinet Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000002715 A-4-8-307 3AXD50000002716 AC busbars to quick connectors 3AXD50000006192 A-4-8-183 3AXD50000004849 Quick connectors 3AUA0000118667 A-468-8-100 3AUA0000119227...
Page 70: Kits For 1×D8T, 6-Pulse Generic Cabinet
70 Cabinet construction Kits for 1×D8T, 6-pulse generic cabinet...
Page 71: Construction Of Supply Module Cubicle - 2×D8T, 6-Pulse, Rittal Ts 8
Cabinet construction 71 Construction of supply module cubicle – 2×D8T, 6-pulse, Rittal TS 8  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114474 • Divider panel •...
Page 72: Kits For 2×D8T, 6-Pulse, Rittal Ts 8
72 Cabinet construction Kits for 2×D8T, 6-pulse, Rittal TS 8...
Page 73: Stage 1: Installation Of Common Parts
Cabinet construction 73 Stage 1: Installation of common parts...
Page 74: Stage 2: Module Installation Parts
74 Cabinet construction Stage 2: Module installation parts...
Page 75: Stage 3: Quick Connector Installation
Cabinet construction 75 Stage 3: Quick connector installation...
Page 76: Stage 4: Dc Busbars
76 Cabinet construction Stage 4: DC busbars...
Page 77: Stage 5: Ac Busbars To Quick Connector
Cabinet construction 77 Stage 5: AC busbars to quick connector...
Page 78: Stage 6: Ac Fuse Busbars Installation
78 Cabinet construction Stage 6: AC fuse busbars installation...
Page 79: Stage 7: Module Installation
Cabinet construction 79 Stage 7: Module installation...
Page 80: Stage 8: Shroud Installation
80 Cabinet construction Stage 8: Shroud installation...
Page 81: Construction Of Supply Module Cubicle - 2×D8T, 6- And 12-Pulse, Generic Cabinet
Cabinet construction 81 Construction of supply module cubicle – 2×D8T, 6- and 12-pulse,  generic cabinet Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000006128 A-6-8-313 3AXD50000006135 AC busbars to quick connectors 3AXD50000006270 A-6-8-184 3AXD50000006136 Quick connectors 3AUA0000118667...
Page 82: Kits For 2×D8T, 6- And 12-Pulse, Generic Cabinet
82 Cabinet construction Kits for 2×D8T, 6- and 12-pulse, generic cabinet...
Page 83: Construction Of Supply Module Cubicle - 2×D8T, 12-Pulse, Rittal Ts 8
Cabinet construction 83 Construction of supply module cubicle – 2×D8T, 12-pulse, Rittal  TS 8 Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114474 • Divider panel •...
Page 84: Kits For 2×D8T, 12-Pulse, Rittal Ts 8
84 Cabinet construction Kits for 2×D8T, 12-pulse, Rittal TS 8...
Page 85: Stage 1: Installation Of Common Parts
Cabinet construction 85 Stage 1: Installation of common parts...
Page 86: Stage 2: Module Installation Parts
86 Cabinet construction Stage 2: Module installation parts...
Page 87: Stage 3: Quick Connectors
Cabinet construction 87 Stage 3: Quick connectors...
Page 88: Stage 4: Dc Busbar Installation
88 Cabinet construction Stage 4: DC busbar installation...
Page 89: Stage 5: Ac Busbars To Quick Connector
Cabinet construction 89 Stage 5: AC busbars to quick connector...
Page 90: Stage 6: Ac Busbars To Main Ac Installation
90 Cabinet construction Stage 6: AC busbars to main AC installation...
Page 91: Stage 7: Module Installation, Dc Connection Flanges
Cabinet construction 91 Stage 7: Module installation, DC connection flanges...
Page 92: Stage 8: Shroud Installation
92 Cabinet construction Stage 8: Shroud installation...
Page 93: Construction Of Supply Module Cubicle - 3×D8T, 6-Pulse, Generic Cabinet
Cabinet construction 93 Construction of supply module cubicle – 3×D8T, 6-pulse, generic  cabinet Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000006142 A-8-8-314 3AXD50000006517 AC busbars to quick connectors 3AXD50000006272 A-8-8-185 3AXD50000006514 Quick connectors 3AUA0000118667 A-468-8-100 3AUA0000119227...
Page 94: Kits For 3×D8T, 6-Pulse, Generic Cabinet
94 Cabinet construction Kits for 3×D8T, 6-pulse, generic cabinet...
Page 95: Electrical Installation
• instructions for connecting auxiliary power supply for the diode supply module and to BCU control unit. The information is valid for the example cabinet installations of the ACS880-304 +A018 diode supply modules by ABB. Safety and liability WARNING! Only qualified electricians are allowed to do the work described in this chapter.
Page 96: Related Documents
For more information on cable selection, protections, etc., see Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]). You can find more support material on the Internet. Go to: https://www151.abb.com/spaces/lvacdrivesengineeringsupport/content. Basic electrical safety precautions WARNING! Perform the electrical safety precautions below before starting any work on the installation.
Page 97: General Notes
Maximum long-term tensile load: 1 N (0.22 lbf) • Flexing: Max. 1000 cycles ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Note that the optical component type is not directly related to the actual communication speed.
Page 98: Checking The Insulation Of The Assembly
The RFI filter is not suitable for use in IT (ungrounded) systems. Disconnect the filter before connecting the drive to the supply network. For instructions on how to do this, contact your local ABB representative. WARNING! If a drive with an RFI filter is installed on an IT system (an ungrounded power system), the system will be connected to earth potential through the filter capacitors of the drive.
Page 99: Connecting The Power Cables And Busbars
Electrical installation 99 Connecting the power cables and busbars The circuit diagrams in this section are templates for the final main circuit diagrams. They do not contain details, such as terminal markings, etc. and are not suitable for the installation work as such. The designer of the cabinet-installed drive must: •...
Page 100: Connection Diagram - 2×D8T, 6-Pulse
100 Electrical installation Connection diagram – 2×D8T, 6-pulse  Fuses or other protection means. Ground the cable shield 360 degrees at the cable lead-through (recommendation). See section Connection procedure on page 103. Use a separate PE conductor in addition to the input cable shield if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 101: Connection Diagram - 3×D8T, 6-Pulse
Electrical installation 101 Connection diagram – 3×D8T, 6-pulse  Fuses or other protection means. Ground the cable shield 360 degrees at the cable lead-through (recommendation). See section Connection procedure on page 103. Use a separate PE conductor in addition to the input cable shield if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 102: Connection Diagram - 2×D8T, 12-Pulse
102 Electrical installation Connection diagram – 2×D8T, 12-pulse  Fuses or other protection means. Ground the cable shield 360 degrees at the cable lead-through (recommendation). See section Connection procedure on page 103. Use a separate PE conductor in addition to the input cable shield if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 103: Connection Procedure
Electrical installation 103 Connection procedure  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the AC power line and make sure it is safe to start the work. Obey the instructions in section Basic electrical safety precautions on page 96.
Page 104 104 Electrical installation A cable lead-through example. This is to be acquired by the cabinet installer.
Page 105: Connecting Auxiliary Power To The Diode Supply Module
Connectors X50 and X53 of D7T supply module on page Connectors X50 and X53 of D8T supply module on page 31. The plug connector is available from ABB. See section Control circuit plug connectors for supply modules on page 188. See also section Auxiliary circuit current/power consumption on page 224.
Page 106: Connecting Power Supply For The Control Unit
Control unit on page and sections Auxiliary circuit current/power consumption on page 224. The plug connector is available from ABB. See section Control circuit plug connectors for supply modules on page 188. Connection procedure  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive.
Page 107: Connecting The Control Cables
Electrical installation 107 Connecting the control cables Connection diagram  See the final circuit diagrams by the designer of the cabinet-installed drive. For the default I/O connection diagram of the supply unit, see section Default I/O connection diagram of the supply unit on page 232.
Page 108 108 Electrical installation An example control cable lead-through with 360 degrees grounding of the cable shields. To be acquired by the cabinet-installer. Fiber optic connectors of the module FAULT Name Description BFPS Fan control connection. ENABLE / STO Connected at the factory. POWER OK Control unit connection.
Page 109: Connecting A Pc To The Supply Unit
Electrical installation 109 Connecting a PC to the supply unit Connect a PC to the drive with an USB data cable (USB Type A <-> USB Type Mini-B) as follows: 1. Lift the USB connector cover on the control panel from bottom upwards. 2.
Page 110: Installing Option Modules
110 Electrical installation Installing option modules Note: For the optional modules supported by the control program, see the appropriate firmware manual. Note: Pay attention to the free space required by the cabling or terminals coming to the optional modules. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive.
Page 111: Installation Checklist
Installation checklist 111 Installation checklist Contents of this chapter This chapter contains an installation checklist for the ACS880-304 +A018 diode supply modules. Before you start Disconnect the drive from the AC power line and make sure it is safe to start the work.
Page 112 112 Installation checklist Check that... The ambient operating conditions meet the specifications given in chapter Technical data. The cabinet has been fixed to floor, and if necessary due to vibration etc, also from top to the wall or roof. The cooling air flows freely, and air recirculation inside the cabinet is not possible. There is sufficient free space around the drive cabinet.
Page 113: Start-Up
The underlined tasks are needed for certain cases only. The item designations are given in brackets. They refer to the circuit diagram of the example installation by ABB. The underlined tasks are needed for certain cases only, for example, The supply unit is equipped with a main breaker ([Q1], option +F255).
Page 114: Start-Up Procedure
114 Start-up Start-up procedure The instructions in this manuals are not suitable for the start-up work as such. They are valid for the example supply unit only and intended for the starting point for the final start- up instructions. The designer of the cabinet-installed drive must: •...
Page 115: Connecting Voltage To Input Terminals And Auxiliary Circuit
If your supply unit consists of more than one module: • Set parameter 195.12 accordingly. For the settings, see table on page 117. For setting this parameter, you need a service level pass code. To obtain the pass code, contact your ABB representative.
Page 116: Switching The Supply Unit Off
116 Start-up Action Validate the operation of safety functions if any (for example, emergency stop). See the final circuit diagrams by the designer of the cabinet-installed drive. WARNING! The safety functions are not safe before they are validated according to the instructions.
Page 117: Settings Of Parameter 195.12
Start-up 117 Settings of parameter 195.12 Unit type Frame size Parameter 195.12 selection 6-pulse ACS880-304-1210A-3+A018 2xD8T ACS880-30x-1210A-3+A018 (3021) ACS880-304-1820A-3+A018 2xD8T ACS880-30x-1820A-3+A018 (3031) ACS880-304-2730A-3+A018 3xD8T ACS880-30x-2730A-3+A018 (3032) ACS880-304-3640A-3+A018 4xD8T ACS880-30x-3640A-3+A018 (3033) ACS880-304-4560A-3+A018 5xD8T ACS880-30x-4560A-3+A018 (3034) ACS880-304-5470A-3+A018 6xD8T ACS880-30x-5470A-3+A018 (3035) ACS880-304-1210A-5+A018 2xD8T ACS880-30x-1210A-5+A018 (3121) ACS880-304-1820A-5+A018 2xD8T...
Page 118 118 Start-up...
Page 119: Maintenance
Contents of this chapter This chapter contains maintenance instructions. The information is valid for the cabinet- installed ACS880-304 +A018 diode supply modules. WARNING! Only qualified electricians are allowed to do the work described in this chapter. Read the complete safety instructions before you install, commission, use or service the drive.
Page 120: Maintenance Intervals
R Replacement Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
Page 121: Cabinet
Maintenance 121 Cabinet Cleaning the interior of the cabinet  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a grounding wristband.
Page 122: Cleaning The Door Air Inlets (Ip54)
122 Maintenance Cleaning the door air inlets (IP54)  WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a grounding wristband. Otherwise an electrostatic charge might build up and damage the circuit boards. Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: 1.
Page 123: Power Connections
Maintenance 123 Power connections Tightening the power connections  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1.
Page 124: Fuses
124 Maintenance Fuses Checking and replacing the DC fuses of D7T supply module  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. WARNING! Wear protective gloves and long sleeves! Some parts have sharp edges.
Page 125 Maintenance 125...
Page 126: Checking And Replacing The Dc Fuses Of D8T Supply Module
126 Maintenance Checking and replacing the DC fuses of D8T supply module  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. WARNING! Wear protective gloves and long sleeves! Some parts have sharp edges.
Page 127 Maintenance 127...
Page 128: Checking And Replacing The Ac Fuses
128 Maintenance Checking and replacing the AC fuses  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1.
Page 129: Fans
Maintenance 129 Fans Replacing the fan of the D7T supply module  The fan replacement procedure is the same for both the standard speed-controlled cooling fan and direct-on-line fan (option +C188) of the D7T module. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive.
Page 130: Replacing The Fan Of The D8T Supply Module
130 Maintenance Replacing the fan of the D8T supply module  If the module is equipped with a direct-on-line cooling fan (option +C188), see page 131. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
Page 131: Replacing The Direct-On-Line Fan (Option +C188) Of The D8T Supply Module
Maintenance 131 Replacing the direct-on-line fan (option +C188) of the D8T supply  module If the module is equipped with a standard speed-controlled cooling fan, see page 130. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive.
Page 132 132 Maintenance...
Page 133: Replacing The Circuit Board Compartment Fan Of The D8T Module
Maintenance 133 Replacing the circuit board compartment fan of the D8T module  The D8T module is equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive.
Page 134 134 Maintenance 6. Remove the four M3 (5.5 mm) nuts which hold the fan. 7. Remove the fan from the fan holder. 8. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. 9.
Page 135 Maintenance 135 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12. Install and tighten the two M4×12 (T20) screws.
Page 136: Replacing The Cabinet Cooling Fans
136 Maintenance Replacing the cabinet cooling fans  Cabinets with ABB air outlet kits WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive.
Page 137: Supply Module
Maintenance 137 Supply module Cleaning the heatsink  The module heatsink fins pick up dust from the cooling air. Clean the heatsink when necessary. Overtemperature warnings and faults indicate that the heatsink is not clean. WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive.
Page 138: Replacing The D7T Supply Module
This section contains instructions on replacing the module from Rittal TS 8 enclosure. The instructions are valid for the example Rittal installations presented in this manual. We assume that you have the ABB lifting device in use (order code: 3AXD50000004182). WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions of the drive.
Page 139 Maintenance 139 7. Attach the lifting hooks to the lifting eyes of the module: • Bend the DC busbars away from the module. • Carefully pull the module out along the module guide plates until you can attach the lifting hooks to the module. Tighten the chain. 8.
Page 140 140 Maintenance...
Page 141: Replacing The D8T Supply Module
Rittal installations presented in this manual. We assume that you have the ABB module pull-out ramp in use (order code: 3AUA0000120467). If you do not have the ramp, always use a lifting device when you remove the module.
Page 142 142 Maintenance Support the top and Do not tilt! Do not leave the module bottom of the module! unattended on a sloping floor! max. 100 mm (3.94 in) max 50 mm Do not use this hole for lifting! Mind your fingers! Support the top and bottom of the module! NO LIFTING!
Page 143 Maintenance 143 9. Install the new module into the cubicle: • Push the module back in and attach. Be careful not to break the fastening screws: tighten the fastening screws of the module to 22 N·m (16.2 lbf.ft). Tighten the fastening bolts of the DC output busbars to 70 N·m (51.6 lbf.ft).
Page 144 144 Maintenance...
Page 145: Control Panel
Maintenance 145 Control panel Replacing the control panel battery  1. Turn the lid on the back of the panel counter-clockwise until the lid opens. 2. Replace the battery with a new CR2032 battery. 3. Put the lid back and tighten it by turning it clockwise. 4.
Page 146: Control Unit
146 Maintenance Control unit BCU control unit types  There are three variants of the BCU control unit used in ACS880 drives: BCU-02, BCU-12 and BCU-22. These have a different number of converter module connections (2, 7 and 12 respectively) but are otherwise identical. The three BCU types are interchangeable as long as the number of connections is sufficient.
Page 147: Control Unit Battery
Maintenance 147 Control unit battery  Replace the real-time clock battery if the BATT OK LED is not illuminated when the control unit is powered. For information on the LED, see Layout and connections on page 234. 1. Undo the fastening screw and remove the battery 2.
Page 148: Leds And Other Status Indicators
148 Maintenance LEDS and other status indicators This section instructs how to interpret the status indications of the diode supply unit. Information on warnings and faults reported by the control program and displayed on the drive/converter/inverter control panel on the cabinet door are contained within the Firmware manual delivered with the drive.
Page 149: Reduced Run
Maintenance 149 Reduced run The reduced run function is available for diode supply units consisting of parallel- connected diode supply modules. The function makes it possible to continue operation with limited current even if one (or more) module is out of service, for example, because of maintenance work.
Page 150: Resuming Normal Operation
150 Maintenance Resuming normal operation  WARNING! Only qualified electricians are allowed to do this work. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1.
Page 151: Ordering Information
Contents of this chapter This chapter lists the types and ordering codes of the diode supply unit components. The data is valid for ACS880-304 +A018 supply modules and related accessories. You can find the kit-specific assembly drawings, step-by-step instructions and detailed kit information on the Internet.
Page 152: Kit Code
152 Ordering information Kit code The format of the kit code is A-w-s-xxx, for example, A-4-7-001 where: • A = air-cooled • w = cabinet width • 4 = 400 mm (15.75 in) • s = module size / sizes •...
Page 153: Diode Supply Units - 2×D7T, 12-Pulse
Ordering information 153 Diode supply units – 2×D7T, 12-pulse This section lists the component ordering codes for a diode supply unit which: • consists of two D7T supply modules • have a 12-pulse connection to AC power line • is installed in the Rittal TS 8 enclosure or in a generic cabinet. Diode supply modules –...
Page 154: Mechanical Installation Accessories - 2×D7T, 12-Pulse, Rittal Ts 8
154 Ordering information Mechanical installation accessories – 2×D7T, 12-pulse, Rittal TS 8  Installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 2×D7T 600 mm A-6-7-320 3AXD50000008820 (23.62 in)
Page 155: Ac Busbar Support
Ordering information 155 AC busbar support In D7T, AC busbars provide connection from the module input to the common AC Flat-PLS. Module Enclosure width Qty Kit code Ordering code Illustration size 2×D7T 600 mm A-6-7-150 3AXD50000008831 (23.62 in) Instruction code: 3AXD50000009155 DC busbars DC busbars provide connection from the module DC output to the common DC bus.
Page 156: Diode Supply Units - 1×D8T, 6-Pulse
156 Ordering information Diode supply units – 1×D8T, 6-pulse This section lists the component ordering codes for a diode supply unit which: • consists of one D8T supply module • have a 6-pulse connection to AC power line • is installed in the Rittal TS 8 enclosure or in a generic cabinet. Diode supply modules –...
Page 157: Mechanical Installation Accessories - 1×D8T, 6-Pulse, Rittal Ts 8
Ordering information 157 Mechanical installation accessories – 1×D8T, 6-pulse, Rittal TS 8  Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-303 3AUA0000115057 (15.75 in)
Page 158: Ac Busbars
158 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat-PLS. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-102 3AUA0000115904 (15.75 in) Instruction code: 3AUA0000115889 AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.
Page 159: Dc Busbars
Ordering information 159 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-201 3AUA0000115815 (15.75 in) Instruction code: 3AUA0000115847 DC connection flanges Each diode supply module requires DC connection flanges.
Page 160: Mechanical Installation Accessories - 1×D8T, 6-Pulse, Generic Cabinet
160 Ordering information Mechanical installation accessories – 1×D8T, 6-pulse, generic  cabinet Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-307 3AXD50000002716 (15.75 in)
Page 161: Dc Busbars
Ordering information 161 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-209 3AXD50000004850 (15.75 in) Instruction code: 3AXD50000006191 DC connection flanges Each diode supply module requires DC connection flanges.
Page 162: Diode Supply Units - 2×D8T, 6-Pulse
162 Ordering information Diode supply units – 2×D8T, 6-pulse This section lists the component ordering codes for a diode supply unit which: • consists of two D8T supply modules • have a 6-pulse connection to AC power line • is installed in the Rittal TS 8 enclosure or in a generic cabinet. Diode supply modules –...
Page 163: Mechanical Installation Accessories - 2×D8T, 6-Pulse, Rittal Ts 8
Ordering information 163 Mechanical installation accessories – 2×D8T, 6-pulse, Rittal TS 8  Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-305 3AXD50000002489 (23.62 in)
Page 164: Ac Busbars
164 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat-PLS. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-103 3AXD50000002491 (23.62 in) Instruction code: 3AXD50000001890 AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.
Page 165: Dc Busbars
Ordering information 165 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-202 3AXD50000002490 (23.62 in) Instruction code: 3AXD50000001867 DC connection flanges Each diode supply module requires DC connection flanges.
Page 166: Mechanical Installation Accessories - 2×D8T, 6-Pulse, Generic Cabinet
166 Ordering information Mechanical installation accessories – 2×D8T, 6-pulse, generic  cabinet Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-313 3AXD50000006135 (23.62 in)
Page 167: Dc Busbars
Ordering information 167 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-210 3AXD50000006524 (23.62 in) Instruction code: 3AXD50000006281 DC connection flanges Each diode supply module requires DC connection flanges.
Page 168: Diode Supply Units - 2×D8T, 12-Pulse
168 Ordering information Diode supply units – 2×D8T, 12-pulse This section lists the component ordering codes for a diode supply unit which: • consists of two D8T supply modules • have a 12-pulse connection to AC power line • is installed in the Rittal TS 8 enclosure or in a generic cabinet. Diode supply modules –...
Page 169: Mechanical Installation Accessories - 2×D8T, 12-Pulse, Rittal Ts 8
Ordering information 169 Mechanical installation accessories – 2×D8T, 12-pulse, Rittal TS 8  Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-305 3AXD50000002489 (23.62 in)
Page 170: Ac Busbars
170 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat-PLS. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-105 3AXD50000008819 (23.62 in) Instruction code: 3AXD50000010218 AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.
Page 171: Dc Busbars
Ordering information 171 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-202 3AXD50000002490 (23.62 in) Instruction code: 3AXD50000001867 DC connection flanges Each diode supply module requires DC connection flanges.
Page 172: Mechanical Installation Accessories And Tool - 2×D8T, 12-Pulse, Generic Cabinet
172 Ordering information Mechanical installation accessories and tool – 2×D8T, 12-pulse,  generic cabinet Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-313 3AXD50000006135...
Page 173: Dc Busbars
Ordering information 173 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 2×D8T 600 mm A-6-8-210 3AXD50000006524 (23.62 in) Instruction code: 3AXD50000006281 DC connection flanges Each diode supply module requires DC connection flanges.
Page 174: Diode Supply Units - 3×D8T, 6-Pulse
174 Ordering information Diode supply units – 3×D8T, 6-pulse This section lists the component ordering codes for a diode supply unit which: • consists of three D8T supply modules • have a 6-pulse connection to AC power line • is installed in the Rittal TS 8 enclosure or in a generic cabinet. In the Rittal installations, the supply unit consist of one 1×D8T supply module cubicle and one 2×D8T supply module cubicle.
Page 175: Mechanical Installation Accessories - 3×D8T, 6-Pulse, Rittal Ts 8
Ordering information 175 Mechanical installation accessories – 3×D8T, 6-pulse, Rittal TS 8  Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-303 3AUA0000115057 (15.75 in)
Page 176: Shrouds
176 Ordering information Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-353 3AUA0000116182 (15.75 in) Instruction code: 3AUA0000116148 2×D8T 600 mm A-6-8-354 3AXD50000002439 (23.62 in) Instruction code: 3AXD50000001901...
Page 177: Ac Busbars
Ordering information 177 AC busbars AC busbars provide connection from the module input to the common AC Flat-PLS. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-104 3AXD50000004437 (15.75 in) Instruction code: 3AXD50000004442 2×D8T 600 mm A-6-8-103 3AXD50000002491 (23.62 in) Instruction code: 3AXD50000001890...
Page 178: Ac Busbars To Quick Connector
178 Ordering information AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector(s) to the common AC Flat-PLS. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-180 3AUA0000115077 (15.75 in) Instruction code: 3AUA0000115846...
Page 179: Dc Busbars
Ordering information 179 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 1×D8T 400 mm A-4-8-201 3AUA0000115815 (15.75 in) Instruction code: 3AUA0000115847 2×D8T 600 mm A-6-8-202 3AXD50000002490 (23.62 in)
Page 180: Mechanical Installation Accessories And Tools - 3×D8T, 6-Pulse, Generic Cabinet
180 Ordering information Mechanical installation accessories and tools – 3×D8T, 6-pulse,  generic cabinet Module installation parts Module installation parts include, for example, top and bottom supports for the module. Module Enclosure width Kit code Ordering code Illustration size 3×D8T 800 mm A-8-8-314 3AXD50000006117...
Page 181: Dc Busbars
Ordering information 181 DC busbars DC busbars provide connection from the module DC output to the common DC bus. Module Enclosure width Kit code Ordering code Illustration size 3×D8T 800 mm A-8-8-211 3AXD50000006516 (31.50 in) Instruction code: 3AXD50000006284 DC connection flanges The kit contains a pair of DC connection flanges.
Page 182: Diode Supply Units - 4×D8T, 5×D8T And 6×D8T 6-Pulse
182 Ordering information Diode supply units – 4×D8T, 5×D8T and 6×D8T 6-pulse This section lists the component ordering codes for a diode supply unit which: • consists of multiple D8T supply modules • have a 6-pulse connection to AC power line •...
Page 183: Mechanical Installation Accessories - 4×D8T, 5×D8T And 6×D8T 6-Pulse
Ordering information 183 Mechanical installation accessories – 4×D8T, 5×D8T and 6×D8T  6-pulse For the mechanical installation accessories, see: • Mechanical installation accessories – 1×D8T, 6-pulse, Rittal TS 8 on page • Mechanical installation accessories – 2×D8T, 6-pulse, Rittal TS 8 on page •...
Page 184: Diode Supply Units - 4×D8T And 6×D8T 12-Pulse
184 Ordering information Diode supply units – 4×D8T and 6×D8T 12-pulse This section lists the component ordering codes for a diode supply unit which: • consists of multiple D8T supply modules • have a 12-pulse connection to AC power line •...
Page 185: Mechanical Installation Accessories
Ordering information 185 Mechanical installation accessories  Needed mechanical installation accessories depend on the width of the construction. For the mechanical installation accessories, see: • Mechanical installation accessories – 1×D8T, 6-pulse, Rittal TS 8 on page • Mechanical installation accessories – 2×D8T, 12-pulse, Rittal TS 8 on page •...
Page 186: Control Units
The control unit kit does not contain any cables but you need to acquire them separately: • You must connect the control unit to each supply module with a pair of fiber optic cables. You can order them from ABB. See section Fiber optic cables for supply modules on page 187.
Page 187: Control Units - 12-Pulse
Ordering information 187 Control units – 12-pulse  The control unit kit contains: BCU control unit and memory unit with the control program. Supply module Size Control unit Ordering code =400 V, 500 V, 690 V ACS880-304-0910A-3+A004+A018 2xD7T BCU-02 kit for DxT 3AXD50000006338 ACS880-304-0910A-5+A004+A018 ACS880-304-0760A-7+A004+A018...
Page 188: Control Circuit Plug Connectors For Supply Modules
188 Ordering information Control circuit plug connectors for supply modules The control circuit plug connectors are not included in the module kit but you must order them separately: • You need one plug connector X50 for the AC auxiliary power supply connection for each diode supply module.
Page 189: Main Switch-Disconnectors
Ordering information 189 Main switch-disconnectors You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). This section lists suitable main switch-disconnectors. For the dimension drawings, see section Dimensions of main switch-disconnectors page 246. Note: For the high power units, you can use withdrawable main circuit breaker instead of the main switch-disconnector.
Page 190: Iec Main Switch-Disconnectors - 12-Pulse
190 Ordering information IEC main switch-disconnectors – 12-pulse  Supply module Size IEC switch-disconnectors Ordering code Type Data Un=400 V, 500 V, 690 V ACS880-304-0910A-3+A004+A018 2×D7T OT1250E12DD 1250 A, 3AXD50000009845 ** 1000 V ACS880-304-0910A-5+A004+A018 ACS880-304-0760A-7+A004+A018 ACS880-304-1210A-3+A004+A018 2×D8T OT1250E12DD 1250 A, 3AXD50000009845 ** 1000 V ACS880-304-1820A-3+A004+A018...
Page 191: Ac Fuses
Ordering information 191 AC fuses The AC fuses protect the main contactor and the supply modules against short circuits. Always equip the supply unit with the main AC fuses. If there are parallel modules after the main AC fuses, equip each module with the module-specific AC fuses. For the dimension drawings, see section Dimensions of AC fuses on page 250.
Page 192: Iec/Ul Module-Specific Ac Fuses - 6-Pulse
192 Ordering information IEC/UL module-specific AC fuses – 6-pulse  Supply module Size AC fuses (IEC, UL) Ordering code Type Data =400 V, 500 V, 690 V ACS880-304-1210A-3+A018 2×D8T 170M6415 1100 A, 690 V 68731658 ACS880-304-1820A-3+A018 170M6419 1600 A, 690 V 68393108 ACS880-304-1210A-5+A018 170M6415...
Page 193: Ul Main Ac Fuses - 12-Pulse
Ordering information 193 UL main AC fuses – 12-pulse  Supply module Size AC fuses (UL) Qty Ordering code Type Data =400 V, 500 V, 690 V ACS880-304-0910A-3+A004+A018 2×D7T 170M6412 800 A, 690 V 68731640 ACS880-304-0910A-5+A004+A018 170M6412 800 A, 690 V 68731640 ACS880-304-0760A-7+A004+A018 170M6411...
Page 194: Main Contactors
194 Ordering information Main contactors You can use the main contactors for the on-off control of the AC input power. The contactors can make and break the full load current. The contactor package includes: • contactor unit • 2 x normally-open OA1G10 + 2 x normally-closed auxiliary contacts OA1G01. For the dimension drawings, see section Dimensions of main contactors on page 252.
Page 195: Iec Main Contactors - 12-Pulse
Ordering information 195 IEC main contactors – 12-pulse  Supply module type Size Main contactor (IEC) Qty Ordering code Type Data =400 V, 500 V, 690 V ACS880-304-0910A-3+A004+A018 2×D7T AF1250-30-22-70 1250 A, 1000 V 2 68687284 ACS880-304-0910A-5+A004+A018 ACS880-304-0760A-7+A004+A018 ACS880-304-1210A-3+A004+A018 2×D8T AF1250-30-22-70 1250 A, 1000 V 2 68687284 ACS880-304-1820A-3+A004+A018...
Page 196: Main Circuit Breakers
196 Ordering information Main circuit breakers You can use the main circuit breakers below for the on-off control of the AC input power. The breakers can make and break the full load current and also break a fault current. When installed in a wagon, the breakers are withdrawable and operate as main disconnecting device for the supply units.
Page 197: Ul Main Circuit Breakers - 6-Pulse 230 V
MP3/ 220V 600 V 051791 3800A-7+A018 5×D8T E6H-A40 W- 4 kA, 3AUA0000 MP3/ 220V 600 V 051611 5470A-3+A018 6×D8T Not available from ABB. 5470A-5+A018 6×D8T 4560A-7+A018 6×D8T E6H-A40 W- 5 kA, 3AUA0000 E6H-A W 4000/5000 A 3AUA00000 MP3/ 220V 600 V...
Page 198: Iec Main Circuit Breakers - 12-Pulse 230 V
198 Ordering information IEC main circuit breakers – 12-pulse 230 V  Supply module Size Main circuit breaker (IEC) Wagon (IEC) ACS880-304- Type Data Qty Ordering Type Data Qty Ordering code code =400 V, 500 V, 690 V 2430A-3+A004+A018* 4×D8T E3S1600/230 1600 A, 68564611 E3WFP3P 3-pole rear...
Page 199: Iec Main Circuit Breakers - 6-Pulse 115 V
Ordering information 199 IEC main circuit breakers – 6-pulse 115 V  Supply module Size Main circuit breaker (IEC) Wagon (IEC) ACS880-304-… Type Data Qty Ordering Type Data Qty Ordering code code =400 V, 500 V, 690 V 1210A-3+A018* 2×D8T E3S1600 / 115 690 V, 68564794 E3WFP3P 3-pole rear HR-...
Page 200: Ul/Csa Main Circuit Breakers - 6-Pulse 115 V
200 Ordering information UL/CSA main circuit breakers – 6-pulse 115 V  Supply module Size Main circuit breaker (UL) Wagon (UL) ACS880-304- Type Data Qty Ordering Type Data Qty Ordering code code =400 V, 500 V, 690 V 1210A-3+A018 2×D8T E3S-A16/115V 1600 A, 68398282 3-POLE, REAR...
Page 201: Iec Main Circuit Breakers - 12-Pulse 115 V
Ordering information 201 IEC main circuit breakers – 12-pulse 115 V  Supply module Size Main circuit breaker (IEC) Wagon (IEC) ACS880-304- Type Data Qty Ordering Type Data Qty Ordering code code =400 V, 500 V, 690 V 2430A-3+A004+A018* 4×D8T E3S1600 / 115 690 V, 68564794 E3WFP3P...
Page 202: Control Panel
202 Ordering information Control panel The control panel is not included with the diode supply module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.
Page 203: Ventilation Kits
Ordering information 203 Ventilation kits Air inlet kits  Air inlet kits for a 400 mm (15.75 in) cubicle Enclosure Kit code Ordering code Illustration width / Degree of protection 400 mm A-4-X-021 3AUA0000117002 (15.75 in) / IP20 Assembly drawing 3AUA0000116879 400 mm A-4-X-024 3AUA0000117007 (15.75 in) / IP42...
Page 204: Air Inlet Kits For A 600 Mm (23.62 In) Cubicle
204 Ordering information Air inlet kits for a 600 mm (23.62 in) cubicle Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm (23.62 in) / A-6-X-022 3AUA0000117003 IP20 Instruction code: 3AUA0000116880 Aperture size: 472 × 525.5 mm (18.58” × 20.69”) 600 mm (23.62 in) / A-6-X-025 3AUA0000117008...
Page 205 Ordering information 205 Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm (31.50 in) / A-8-X-023 3AUA0000117005 IP20 Instruction code: 3AUA0000116887 800 mm (31.50 in) / A-8-X-026 3AUA0000117009 IP42 Instruction code: 3AUA0000116875 800 mm (31.50 in) / A-8-X-029 3AXD50000009186 IP54 Instruction code 3AXD50000010001...
Page 206: Air Outlet Kits
206 Ordering information Air outlet kits  Air outlet kits for a 400 mm (15.75 in) cubicle The IP54 kits require a cooling fan that must be ordered separately. Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm A-4-X-042 3AUA0000125203 (15.75 in), IP20...
Page 207 Ordering information 207 Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm A-4-X-064 3AXD50000009187 (15.75 in), IP54 cubicle with forced cooling See the assembly drawing 3AXD50000010284 for the cutting instructions of the cabinet roof plate. 400 mm A-4-X-067 3AXD50000010362 (15.75 in), IP54, UL cubicle with forced...
Page 208: Air Outlet Kits For 600 Mm (23.62 In) Cubicle
208 Ordering information Air outlet kits for 600 mm (23.62 in) cubicle Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm (23.62 in), A-6-X-043 3AUA0000125204 IP20 cubicle with natural convection cooling Instruction code: 3AXD50000001981 600 mm (23.62 in), A-6-X-041 3AUA0000114789 IP42 cubicle with natural convection...
Page 209 Ordering information 209 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm (23.62 in), A-6-X-066 3AXD50000010327 IP54, UL cubicle with forced cooling Instruction code: 3AXD50000010004...
Page 210: Cooling Fans
210 Ordering information Cooling fans  One or two cooling fans are to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. IEC/UL Component Enclosure / Degree of Ordering code protection Name Data CRBB/4-315/112D ML 3AXD50000006934 Capacitor MSB MKP 6/603/E1679...
Page 211: Miscellaneous
Ordering information 211 Miscellaneous Lifting device for the D7T supply module  Use the lifting device when you remove or install a frame D7T module from or in the Rittal TS 8 enclosure. See also section Replacing the D7T supply module (page 138).
Page 212: Bracket For Rittal Flat-Pls Busbar Holder (Common Ac)
212 Ordering information Bracket for Rittal Flat-PLS busbar holder (common AC)  If you use the Rittal Flat-PLS system, you can use this kit for correct positioning of the common AC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.
Page 213: Rfi Filters
Ordering information 213 RFI filters  The RFI filter is used for improving the EMC characteristics of the unit and to fulfill category C2 requirements. See Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]). ACS880-304-… RFI filter Assembly kit for toroid Type Data...
Page 214 214 Ordering information...
Page 215: Technical Data
Technical data 215 Technical data Contents of this chapter This chapter contains the technical data for ACS880-304 +A018 diode supply modules. Ratings Module type Nominal ratings No overload Light Heavy-duty overload use A (AC) A (DC) A (DC) kVA A (DC)
Page 216 216 Technical data Module type Nominal ratings No overload Light Heavy-duty overload use A (AC) A (DC) A (DC) kVA A (DC) A (DC) (DC) (DC) ACS880-304-1210A-5+A018 1215 1488 1680 1052 1004 1428 1113 ACS880-304-1820A-5+A018 1823 2232 2083 1579 1507 2143 1446 1670...
Page 217: Derating
(k): 1.00 0.90 0.80 +40 °C +50 °C +104 °F +122 °F Altitude derating At altitudes 0 … 2000 m (6561.7 ft) - no derating. For derating at altitudes over 2000 m (6561.7 ft), contact ABB.
Page 218: Type Equivalence Table And Frame Sizes
218 Technical data Type equivalence table and frame sizes Module type Basic module type Frame size = 400 V 6-pulse ACS880-304-0650A-3+A018 ACS880-304-0650A-3+A018 ACS880-304-0980A-3+A018 ACS880-304-0980A-3+A018 ACS880-304-1210A-3+A018 ACS880-304-0650A-3+A018 2xD8T ACS880-304-1820A-3+A018 ACS880-304-0980A-3+A018 2xD8T ACS880-304-2730A-3+A018 ACS880-304-0980A-3+A018 3xD8T ACS880-304-3640A-3+A018 ACS880-304-0980A-3+A018 4xD8T ACS880-304-4560A-3+A018 ACS880-304-0980A-3+A018 5xD8T ACS880-304-5470A-3+A018 ACS880-304-0980A-3+A018 6xD8T 12-pulse...
Page 219: Fuses
Technical data 219 Fuses AC fuses  There must always be the main AC fuses in the supply unit. If there are parallel modules after the main AC fuses, there must also be separate module-specific AC fuses for each module. For the AC fuse types and ordering codes, see section AC fuses on page 191.
Page 220: Fuses On Cvar Board
220 Technical data Module type Type Pcs. Manuf. Size ACS880-304-0820A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-1060A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-1520A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-2280A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-3040A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-3800A-7+A018 170M5499 Bussmann 1250 1750000 ACS880-304-4560A-7+A018 170M5499 Bussmann 1250...
Page 221: Dimensions And Weights
Technical data 221 Dimensions and weights Module type Height Width Depth Weight inch inch inch = 400 V 6-pulse ACS880-304-0650A-3+A018 1397 55.00 9.45 23.0 ACS880-304-0980A-3+A018 1397 55.00 9.45 23.0 ACS880-304-1210A-3+A018 1397 55.00 9.45 23.0 ACS880-304-1820A-3+A018 1397 55.00 9.45 23.0 ACS880-304-2730A-3+A018 1397 55.00 9.45...
Page 222: Free Space Requirements
222 Technical data Free space requirements Frame size Above Front Left Right 7.87 0.39 0.39 0.39 Definitions Above Free space to enable cooling air flow Front Free space for cabling Left Free space for smooth installation Right Free space for smooth installation...
Page 223: Losses, Cooling Data And Noise
Technical data 223 Losses, cooling data and noise Module type Losses Air flow Efficiency Noise level /min = 400 V 6-pulse ACS880-304-0650A-3+A018 1300 99.0 ACS880-304-0980A-3+A018 1300 99.0 ACS880-304-1210A-3+A018 2600 1530 98.9 ACS880-304-1820A-3+A018 13.3 2600 1530 99.0 ACS880-304-2730A-3+A018 19.9 3900 2296 99.0 ACS880-304-3640A-3+A018 26.6...
Page 224: Auxiliary Circuit Current/Power Consumption
224 Technical data Auxiliary circuit current/power consumption cont start cont Device V DC V AC BCU control unit 24+10% 230+15%/-20% 50/60 0.45 D7T/D8T module: internal electronics 115+15%/-20% 50/60 0.90 1.25 D7T module: direct-on-line fan (option +C188) 0.60 1.20 0.88 1.76 1.50 3.00 D8T module: direct-on-line fan (option...
Page 225: Electrical Power Network Specification
Frequency 50/60 Hz, Variation ± 5% of the nominal frequency Imbalance Maximum 3% of nominal phase-to-phase voltage Short-circuit withstand Supply units with the ABB-defined main switch-disconnector and fuses: strength • Rated peak withstand current (I ): 105 kA (IEC/EN 61439-1) •...
Page 226: Dc Connection Data
226 Technical data DC connection data Voltage (U ACS880-304-xxxxA-3+A018: 513 … 560 V DC. This is indicated in the type designation label as typical output voltage level 540 V DC. 6-pulse modules ACS880-304-xxxxA-5+A018: 513 … 675 V DC. This is indicated in the type designation label as typical output voltage levels 540/648/675 V DC.
Page 227: Ambient Conditions
The unit is to be used in a heated indoor controlled environment. Operation Storage Transportation Altitude above sea level 0…2000 m (0…6561.7 ft) For altitudes over 2000 m, contact ABB. Air temperature 0…+40 °C -40…+70 °C -40…+70 °C (+32…+104 °F), no (-104…+158 °F) (-104…+158 °F)
Page 228: Materials
EU. They must be removed and handled according to local regulations. For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. Standards See Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]).
Page 229: Disclaimer
ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or...
Page 230: Tightening Torques (N·m / Lbf·ft)
230 Technical data Tightening torques (N·m / lbf·ft) Common tightening torques for screw connections  Use torques given in component-specific documentation. If other torque values are not given, use the values listed in the following tables. For Rittal components, use torques given in the Rittal assembly documentation. Cable lugs ...
Page 231: Control Unit
Control unit 231 Control unit Contents of this chapter This chapter • describes the connections of the control units used in ACS880-304 +A018 diode supply modules • contains the specifications of the inputs and outputs of the control units. General The ACS880 drive utilizes BCU-x2 control units.
Page 232: Default I/O Connection Diagram Of The Supply Unit
232 Control unit Default I/O connection diagram of the supply unit XD2D Drive-to-drive link Drive-to-drive link (not in use by default) BGND Shield X485 RS485 connection Not in use (not in use by default) BGND Shield XRO1…XRO3 Relay outputs XRO1: Running (energized = running) 250 V AC / 30 V DC / 2 A XRO2: Fault(-1)
Page 233: Sdhc Memory Card Slot
The BCU-x2 has an on-board data logger that collects real-time data from the converter to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel. External power supply for the control unit (XPOW) ...
Page 234: Layout And Connections
234 Control unit Layout and connections Description I/O terminals (Default I/O connection diagram of the supply unit) SLOT 1 I/O extension or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension or fieldbus adapter module connection SLOT 3...
Page 235 Control unit 235 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XDIO Digital input/outputs XD24 XPOW XD2D Drive-to-drive link XD24 +24 V output (for digital inputs) XRO2 XETH Ethernet port (eg. for PC communication) XDIO XPOW External power input XRO1 Relay output RO1...
Page 236: Control Unit Connector Data
236 Control unit Control unit connector data Power supply Connector pitch 5 mm, wire size 2.5 mm (XPOW) 24 V (±10%) DC, 2 A External power supply in. Two supplies can be connected to BCU for redundancy. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A...
Page 237 Control unit 237 Analog outputs AO1 and AO2 Connector pitch 5 mm, wire size 2.5 mm (XAO) 0…20 mA, R < 500 ohm load Frequency range: 0…500 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm (XD2D)
Page 238: Ground Isolation Diagram
238 Control unit Ground isolation diagram XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- each AI input and AGND is AI2+ AI2- +30 V AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1...
Page 239: Dimension Drawings
Dimension drawings 239 Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS880-304 +A018diode supply modules and related accessories.
Page 240: Dimensions Of D7T Supply Module
240 Dimension drawings Dimensions of D7T supply module...
Page 241: Dimensions Of D8T Supply Module
Dimension drawings 241 Dimensions of D8T supply module...
Page 242: Dimensions Of Quick Connector For D8T Module
242 Dimension drawings Dimensions of quick connector for D8T module Dimensions in mm 1 mm = 0.0394 in...
Page 243: Dimensions Of The Pull-Out Ramp For D8T Module
Dimension drawings 243 Dimensions of the pull-out ramp for D8T module...
Page 244: Dimensions Of Bcu Control Unit
244 Dimension drawings Dimensions of BCU control unit...
Page 245: Dimensions Of Acs-Ap-I Control Panel With Door Mounting Kit
Dimension drawings 245 Dimensions of ACS-AP-I control panel with door mounting kit Cutting in the cabinet door: 109 mm × 223 mm (4.29 in. × 8.78 in.) Plate thickness: 86.5 [3.41] 1.5…2.5 mm (0.059…0.098 in.) 123.1 [4.85] 11 [0.43] 125 [4.92]...
Page 246: Dimensions Of Main Switch-Disconnectors
246 Dimension drawings Dimensions of main switch-disconnectors Dimensions of OT1250E12, OT1250E12DD (IEC)  www.abb.com Dimensions in mm 1 mm = 0.0394 in...
Page 247: Dimensions Of Ot2000E12 (Iec)
Dimension drawings 247 Dimensions of OT2000E12 (IEC)  OT2000E12 www.abb.com Dimensions in mm 1 mm = 0.0394 in...
Page 248: Dimensions Of Ot1200U12 (Ul)
248 Dimension drawings Dimensions of OT1200U12 (UL)  OT1200U12 (UL) www.abb.com Dimensions in mm 1 mm = 0.0394 in OT 1000/ 1250/ 1600E_ OT 800/ 1200U_ 03W4 04W4 03W8 04W8 174,50 254,50 334,50 414,50 254,50 334,50 414,50 414,50 454,50 594,50...
Page 249: Dimensions Of Switch-Disconnector Auxiliary Contacts
Dimension drawings 249 Dimensions of switch-disconnector auxiliary contacts  OA1G10, 0A3G01 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lb.in) Pozidrive M3.5 Form 2 Dimensions of switch-disconnector handle  OHB150J12P ‘ ‘ ø ° 69,4 Handle type Length L [mm] OHB150J12P OHB200J12P 1 mm = 0.0394 in...
Page 250: Dimensions Of Ac Fuses
250 Dimension drawings Dimensions of AC fuses Dimensions of 170M6411, 170M6412, 170M6413, 170M6414,  170M6415, 170M6416, 170M6417, 170M6419 170M6411, 170M6412, 170M6413, 170M6414, 170M6415, 170M6416, 170M6417, 170M6419 Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
Page 251: Dimensions Of 170M7062, 170M7063, 170M7064
Dimension drawings 251 Dimensions of 170M7062, 170M7063, 170M7064  170M7062, 170M7063, 170M7064 Indicator Size 1 mm = 0.0394 in www.cooperindustries.com...
Page 252: Dimensions Of Main Contactors
252 Dimension drawings Dimensions of main contactors Dimensions of AF1250-30-22-70 and AF2050-30-22-70  AF1250-30-22-70 48,5 AF2050-30-22-70 Dimensions in mm www.abb.com 1 mm = 0.0394 in 312 340...
Page 253: Dimensions Of Af1650-30-22-70
Dimension drawings 253 Dimensions of AF1650-30-22-70  312 340 Dimensions in mm www.abb.com 1 mm = 0.0394 in...
Page 254: Dimensions Of Main Circuit Breakers
Inside edge of compartment door Segregation (when provided) M10 mounting holes for circuit breaker (use M10 screws) 1×M12 screw for earthing (included in the supply) 17.5 1 mm = 0.0394 in Dimensions in mm www.abb.com 1 mm = 0.0394 in...
Page 255: Miscellaneous Components
Dimension drawings 255 Miscellaneous components CRBB/4-400/188 cooling fan  Dimensions in mm 1 mm = 0.0394 in...
Page 256: Rfi Filter And Related Accessories
256 Dimension drawings RFI filter and related accessories  RFI filter Dimensions in mm 1 mm = 0.0394 in...
Page 257: Oval Toroid Kit
Dimension drawings 257 Oval toroid kit...
Page 258: Oval Toroid
258 Dimension drawings Oval toroid...
Page 259: Dimensions Of Cvar Board (Ul/Csa)
Dimension drawings 259 Dimensions of CVAR board (UL/CSA)  Dimensions in mm 1 mm = 0.0394 in...
Page 260 260 Dimension drawings...
Page 261: Example Circuit Diagrams
Example circuit diagrams 261 Example circuit diagrams Contents of this chapter This chapter contains three example circuit diagram sets. Each set includes one supply module type and typical related equipment. These supply module types are presented: • ACS880-304-1820A-3+A018+C183+C188 (2×D8T 6-pulse connection) •...
Page 262: Component Designations Used In The Diagrams
262 Example circuit diagrams Component designations used in the diagrams 2×D8T 6-pulse circuit diagrams  The 2×D8T 6-pulse circuit diagrams include: Designation Component A1.1 CVAR board for UL/CSA installations only BCU control unit DPMP-01 door mounting kit for control panel ACS-AP-I control panel Emergency stop safety relay Emergency stop extension safety relay...
Page 263: 5×D8T 6-Pulse Circuit Diagrams
Example circuit diagrams 263 5×D8T 6-pulse circuit diagrams  The 5×D8T 6-pulse circuit diagrams include: Designation Component A1.1 CVAR board for UL/CSA installations only BCU control unit DPMP-01 door mounting kit for control panel ACS-AP-I control panel F3.x AC fuses for protecting the modules G24.1 Incoming cubicle fan for cooling the AC fuses Q1.1...
Page 264: Diagrams
264 Example circuit diagrams Differences of 2×D8T 6-pulse, 5×D8T 6-pulse and 2×D7T 12-pulse  circuit diagrams The main difference between 2×D8T 6-pulse, 2×D7T 12-pulse and 5×D8T 6-pulse diagrams is that in 5×D8T, the main AC fuses [F1.x], main switch-disconnector [Q1.1] and main contactor [Q2.1] are replaced with one component, main circuit breaker [Q1.1].
Page 265: Acs880-304-1820A-3+A018+C183+C188 (2×D8T 6-Pulse Connection)
ACS880-304-1820A-3+A018+C183+C188 (2×D8T 6-pulse connection)  Sheet 001 – Main supply +01.2 CONTROL VOLTAGE MAIN SUPPLY TEMP. CONTROL 3-PHASE Main Contactor DISTRIBUTION DISCONN. SWITCH FAN SUPPLY OPTIONAL =-Q1.1 =-Q1U1 =-Q2.1 =-Q1U2 =-F1.1 ;1L1:1 ;1L11 =-F6.1 =-Q1V1 =-Q1V2 =-F1.2 SUPPLY ;1L2:1 ;1L21 002/2B =-F1.3 =-Q1W1...
Page 266: Sheet 002 - Main Line, Module Connections
 Sheet 002 – Main line, module connections DSU MODULE DSU MODULE +01.3 ;1L11 ;1L21 001/16A ;1L31 =-F3.11 =-F3.21 =-T1.1 =-T1.2 >;DCP:1 >;DCM:1 =-T1.1 =-T1.2 =-X50.1 =-X50.2 FAN U FAN U ;F112L:1 FAN V FAN V ;F112L:2 001/10K FAN W FAN W ;F112L:3 BDPS L...
Page 267: Sheet 020 - Auxiliary Voltage Distribution
 Sheet 020 – Auxiliary voltage distribution +01.1 MAIN BREAKER CONTROL =-F23 ;X22:21:1 050/5E =-X22 =-X22 ;F22:2 001/4K 050/12C INTERNAL POWER SUPPLY ;X22:16:1 (BDPS) =-F24 ;F24:2 002/1H =-Q26 050/14B 050/4B ;HEAT.CTRL:L ICU FAN SUPPLY =-F26 +01.2 =-Q26 ;Q26:2 =-Q2.1 001/14E 050/4B 050/14B =-X22...
Page 268: Sheet 050 - Bcu-02 Control Unit
 Sheet 050 – BCU-02 control unit AUXILIARY VOLTAGE FAILURE +01.1 =-X22 =-Q26 ;X22:6:2 =-F22 =-F24 020/5F 001/4J 020/9C 020/10D =-F112 =-F26 001/10J 020/9D 020/13C =-S21 +01.2 =-F23 020/9A =-Q21 001/4C =-Q1.1 =-Q2.1 001/5A 020/13D EM. STOP =-S21 =-A51 11 12 21 22 31 32 -XETH...
Page 269: Sheet 060 - Emergency Stop +Q963
 Sheet 060 – Emergency stop +Q963 +01.1 EMERGENCY STOP, RESET EMERGENCY STOP OPERATED =-T61 =-X60 =-X60 ;X22:25:1 020/3J 230VAC ;X22:7:2 020/6F =-X60 24VDC =-F61 MICO 2.6 =-S62 AUXILIARY CIRCUIT SWITCH ON UP GR/RD STATUS ON DOWN =-X22 =-X60 GR/RD =-A61 STATUS +24VDC...
Page 270: Acs880-304-4560A-3+A018+C183 (5×D8T 6-Pulse Connection)
;Q26:2 TOP1 020/10D TOP2 ;X22:3 020/6E ;XD24:1 050/9E ;TP2X:9 =-2PE =-T21X1 7 6 5 4 3 2 1 =-T21 =-T21X2 =-F22 =-1PE1 I> 11.11.2015 Vanin Oleg 5xD8T 6 pulse Circuit Diagram 11.11.2015 Asikainen Mika ACS880-304-4560A-3+A018+C183 Main supply 3AXD10000285688 ABB Drives...
Page 271: Sheet 002 - Main Line, Module Connections
FAN BOX FAN BOX FAN BOX HEATER HEATER HEATER HEATER HEATER DC FAN DC FAN DC FAN DC FAN DC FAN 11.11.2015 Vanin Oleg 5xD8T 6 pulse Circuit Diagram 11.11.2015 Asikainen Mika ACS880-304-4560A-3+A018+C183 Main line, module connection 3AXD10000285688 ABB Drives...
Page 272: Sheet 020 - Auxiliary Voltage Distribution
C183 POWER 24V =-X21 =-F29 =-T22 ;X22:15:1 230VAC ;X21:4 ;X22:7:1 050/3C ;HEAT.CTRL:L 24VDC ;X21:1 050/3C =-X21 =-K95 ;HEAT.CTRL:N =-X21 =-20PE 11.11.2015 Vanin Oleg 5xD8T 6 pulse Circuit Diagram 11.11.2015 Asikainen Mika ACS880-304-4560A-3+A018+C183 Aux. Voltage Distribution 3AXD10000285688 ABB Drives...
Page 273: Sheet 030 - Main Circuit Breaker Control
020/11A =-T30.1 230VAC 24VDC =-Q1.1 =-Q1.1 K1 K2 D14 38 C11 23 ;X22:5:2 020/5F 001/9A 050/11C Contact position when racked in 11.11.2015 Vanin Oleg 5xD8T 6 pulse Circuit Diagram 11.11.2015 Asikainen Mika ACS880-304-4560A-3+A018+C183 Air circuit breaker control 3AXD10000285688 ABB Drives...
Page 274: Sheet 050 - Bcu-12 Control Unit
DIAGNOSTICS AND PANEL INTERFACE -X100 TERMINATION SWITCH S1 TERMINATED OPEN -DOOR =-A59 =-A58 CONTROL PANEL DPMP-01 ACS-AP-I PANEL KIT -X101 -X100 -X102 -X103 11.11.2015 Vanin Oleg 5xD8T 6 pulse Circuit Diagram 11.11.2015 Asikainen Mika ACS880-304-4560A-3+A018+C183 BCU-12 Control unit 3AXD10000285688 ABB Drives...
Page 275: Acs880-304-0910A-3+A003+A018+C188 (2×D7T 12-Pulse Connection)
ACS880-304-0910A-3+A003+A018+C188 (2×D7T 12-pulse connection)  Sheet 001 – Main supply +01.2 CONTROL VOLTAGE MAIN SUPPLY TEMP. CONTROL Main Contactors DISTRIBUTION DISCONN. SWITCH OPTIONAL =-Q1.1 =-Q1U3 =-Q1U1 =-F6.1 =-F1.1 ;1L1:1 ;1L11 =-Q1V1 =-Q2.2 =-Q1V3 =-F1.2 SUPPLY ;1L2:1 ;1L21 002/2A =-Q1W1 =-F1.3 =-Q1W3 ;1L3:1 ;1L31...
Page 276: Sheet 002 - Main Line, Module Connections
 Sheet 002 – Main line, module connections DSU MODULE DSU MODULE +01.3 ;1L11 ;2L11 ;1L21 ;2L21 001/16A 001/16G ;1L31 ;2L31 =-T1.1 =-T1.2 >;DCP:1 >;DCM:1 =-T1.1 =-T1.2 =-X50.1 =-X50.2 FAN L FAN L ;DOL FAN:L 020/10E FAN N FAN N ;DOL FAN:N 020/6F BDPS L...
Page 277: Sheet 020 - Auxiliary Voltage Distribution
 Sheet 020 – Auxiliary voltage distribution +01.1 MAIN BREAKER CONTROL =-F23.1 ;X22:21:1 050/5E =-X22 =-X22 =-X22 =-X22 ;F22:2 ;X22:24:1 001/4G 050/12B MAIN BREAKER CONTROL =-F23.2 =-Q26 050/4A ;X22:15:1 050/12C ;X22:24:1 INTERNAL POWER SUPPLY (BDPS) =-Q26 =-F24 ;F24:2 050/4A 002/2G +01.2 =-Q2.1 =-Q2.2...
Page 278: Sheet 050 - Bcu-02 Control Unit
 Sheet 050 – BCU-02 control unit AUXILIARY VOLTAGE =-S21 FAILURE +01.1 =-Q26 ;X22:6:2 020/5F 020/10D =-X22 020/13C +01.2 =-F22 020/14B 001/4F =-Q2.1 =-F23.1 =-Q21 020/9A 020/14D 001/4C =-F23.2 020/9B =-Q1.1 001/7G =-F24 020/9C =-Q2.2 =-Q1.1 020/16D =-F26 020/9D 001/7G =-F28 020/9E =-S21...
Page 279: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
Page 280 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000010104 Rev C (EN) 2015-12-03...

ABB ACS880-304 +A018 Hardware Manual

Introduction to the Manual

Operation Principle and Hardware Description

Moving and Unpacking the Module

Cabinet Construction

Electrical Installation

Installation Checklist

Start-Up

Maintenance

Ordering Information

Quick Links

Related Manuals for ABB ACS880-304 +A018

Summary of Contents for ABB ACS880-304 +A018