ABB Symphony Harmony Series Instructions Manual
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ABB Symphony Harmony Series Instructions Manual

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Harmony Series
Modular Power System III

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  • Page 1 Instruction Harmony Series Modular Power System III...
  • Page 2 This instruction provides specific hardware installation, trou- bleshooting, maintenance, and replacement information nec- essary for the MPSIII system. The information in this instruction applies to MPSIII systems installed in ABB cabinets. This instruction can be used as a guide by system engineers. It is not a tutorial and assumes the reader has a general knowl- edge of installing and maintaining process control systems.
  • Page 3 List of Effective Pages Total number of pages in this instruction is 82, consisting of the following: Page No. Change Date Page No. Change Date Preface 13 Feb 2001 PR4-2 13 Feb 2001 PR4-3 Original List of Effective Pages 13 Feb 2001 PR5-1 Original iii through vii...
  • Page 4 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-1 Applications ......................1-2 Features ........................1-2 Instruction Content....................1-2 How to use this Instruction ..................1-3 Document Conventions .................... 1-3 Glossary of Terms and Abbreviations ............... 1-4 Reference Documents ....................

  • Page 5: Table Of Contents

    Table of Contents (continued) Section 6 Replacement Procedures ................6-1 Introduction ......................6-1 Replacement Sequence .....................6-1 Section 7 Spare Parts ....................7-1 Spare Parts ......................7-1 List of Procedures Title Component Arrangement Mounting Bracket Installation Filler Panel Installation Power Chassis Installation Power Supply Tray Installation PEP Installation Fan Assembly Installation DC Bus Monitoring Assembly Installation...
  • Page 6 List of Figures (continued) Title Page 2-6. Fan Assembly ................... 2-7 2-7. DC Bus Monitoring Assembly..............2-8 3-1. Installation Sequence................3-5 6-1. Replacement Sequence................6-2 PR1-1. Component Arrangements and Dimensions........... PR1-2 PR1-2. Rack Mount Rail Locations for Nonstandard Cabinets ......PR1-3 PR2-1.
  • Page 7 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 8 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 9 WBPEEUI210509A1...
  • Page 10 This instruction provides specific hardware installation, trou- bleshooting, maintenance, and replacement information nec- essary for the MPSIII system. The information in this instruction applies to MPSIII systems installed in ABB cabinets. This instruction can be used as a guide by system engineers. It is not a tutorial and assumes the reader has a general knowl- edge of installing and maintaining process control systems.
  • Page 11 List of Effective Pages Total number of pages in this instruction is 82, consisting of the following: Page No. Change Date Page No. Change Date Preface 13 Feb 2001 PR4-2 13 Feb 2001 PR4-3 Original List of Effective Pages 13 Feb 2001 PR5-1 Original iii through vii...
  • Page 12 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-1 Applications ......................1-2 Features ........................1-2 Instruction Content....................1-2 How to use this Instruction ..................1-3 Document Conventions .................... 1-3 Glossary of Terms and Abbreviations ............... 1-4 Reference Documents ....................

  • Page 13: Pr1 Component Arrangement

    Table of Contents (continued) Section 6 Replacement Procedures ................6-1 Introduction ......................6-1 Replacement Sequence .....................6-1 Section 7 Spare Parts ....................7-1 Spare Parts ......................7-1 List of Procedures Title Component Arrangement Mounting Bracket Installation Filler Panel Installation Power Chassis Installation Power Supply Tray Installation PEP Installation Fan Assembly Installation DC Bus Monitoring Assembly Installation...

  • Page 14: Title Page

    List of Figures (continued) Title Page 2-6. Fan Assembly ................... 2-7 2-7. DC Bus Monitoring Assembly..............2-8 3-1. Installation Sequence................3-5 6-1. Replacement Sequence................6-2 PR1-1. Component Arrangements and Dimensions........... PR1-2 PR1-2. Rack Mount Rail Locations for Nonstandard Cabinets ......PR1-3 PR2-1.
  • Page 15 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 16 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 17 WBPEEUI210509A1...
  • Page 18 This instruction provides specific hardware installation, trou- bleshooting, maintenance, and replacement information nec- essary for the MPSIII system. The information in this instruction applies to MPSIII systems installed in ABB cabinets. This instruction can be used as a guide by system engineers. It is not a tutorial and assumes the reader has a general knowl- edge of installing and maintaining process control systems.
  • Page 19 List of Effective Pages Total number of pages in this instruction is 82, consisting of the following: Page No. Change Date Page No. Change Date Preface 13 Feb 2001 PR4-2 13 Feb 2001 PR4-3 Original List of Effective Pages 13 Feb 2001 PR5-1 Original iii through vii...
  • Page 20 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-1 Applications ......................1-2 Features ........................1-2 Instruction Content....................1-2 How to use this Instruction ..................1-3 Document Conventions .................... 1-3 Glossary of Terms and Abbreviations ............... 1-4 Reference Documents ....................
  • Page 21 Table of Contents (continued) Section 6 Replacement Procedures ................6-1 Introduction ......................6-1 Replacement Sequence .....................6-1 Section 7 Spare Parts ....................7-1 Spare Parts ......................7-1 List of Procedures Title Component Arrangement Mounting Bracket Installation Filler Panel Installation Power Chassis Installation Power Supply Tray Installation PEP Installation Fan Assembly Installation DC Bus Monitoring Assembly Installation...
  • Page 22 List of Figures (continued) Title Page 2-6. Fan Assembly ................... 2-7 2-7. DC Bus Monitoring Assembly..............2-8 3-1. Installation Sequence................3-5 6-1. Replacement Sequence................6-2 PR1-1. Component Arrangements and Dimensions........... PR1-2 PR1-2. Rack Mount Rail Locations for Nonstandard Cabinets ......PR1-3 PR2-1.
  • Page 23 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 24 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 25 WBPEEUI210509A1...
  • Page 26 This instruction provides specific hardware installation, trou- bleshooting, maintenance, and replacement information nec- essary for the MPSIII system. The information in this instruction applies to MPSIII systems installed in ABB cabinets. This instruction can be used as a guide by system engineers. It is not a tutorial and assumes the reader has a general knowl- edge of installing and maintaining process control systems.
  • Page 27 List of Effective Pages Total number of pages in this instruction is 82, consisting of the following: Page No. Change Date Page No. Change Date Preface 13 Feb 2001 PR4-2 13 Feb 2001 PR4-3 Original List of Effective Pages 13 Feb 2001 PR5-1 Original iii through vii...
  • Page 28 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-1 Applications ......................1-2 Features ........................1-2 Instruction Content....................1-2 How to use this Instruction ..................1-3 Document Conventions .................... 1-3 Glossary of Terms and Abbreviations ............... 1-4 Reference Documents ....................
  • Page 29 Table of Contents (continued) Section 6 Replacement Procedures ................6-1 Introduction ......................6-1 Replacement Sequence .....................6-1 Section 7 Spare Parts ....................7-1 Spare Parts ......................7-1 List of Procedures Title Component Arrangement Mounting Bracket Installation Filler Panel Installation Power Chassis Installation Power Supply Tray Installation PEP Installation Fan Assembly Installation DC Bus Monitoring Assembly Installation...
  • Page 30 List of Figures (continued) Title Page 2-6. Fan Assembly ................... 2-7 2-7. DC Bus Monitoring Assembly..............2-8 3-1. Installation Sequence................3-5 6-1. Replacement Sequence................6-2 PR1-1. Component Arrangements and Dimensions........... PR1-2 PR1-2. Rack Mount Rail Locations for Nonstandard Cabinets ......PR1-3 PR2-1.
  • Page 31 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 32 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 33 WBPEEUI210509A1...

  • Page 34: Overview

    Introduction Section 1 Overview The Modular Power System III (MPSIII) supplies 5 VDC, 15 VDC, -15 VDC, 24 VDC, 48 VDC, and 125 VDC power to Harmony Rack components of Symphony Enterprise Manage- ment and Control Systems. A single power chassis system consists of a power chassis, two power supply trays, a power entry panel (PEP), a fan assembly, and a DC bus monitoring assembly.

  • Page 35: Applications

    Applications Applications The MPSIII system is compatible with Harmony Rack systems ® and INFI 90 OPEN systems. It is a direct replacement for MPSII systems, used in Harmony Rack systems, in their entireties. Components of the previous power systems are not compatible with this power system. The MPSIII system fits in the same cabinet space as the MPSII sys- tem, but may require additional mounting provisions.

  • Page 36: How To Use This Instruction

    How to use this Instruction sequence flowcharts that direct installation personnel to the appropriate procedures. Troubleshooting Provides information on the status indicators on the power supply trays and fan assembly. Maintenance Provides an introduction into the routine maintenance of the power system.

  • Page 37: Glossary Of Terms And Abbreviations

    Part number: 1234567?? Glossary of Terms and Abbreviations Table contains those terms and abbreviations that are unique to ABB or have a definition that is different from stan- dard industry usage. Table 1-1. Glossary of Terms and Abbreviations Term Definition...

  • Page 38: Nomenclature

    Nomenclature Table 1-3. Nomenclature Position Modular Power System III 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Power Supply Trays P - H A - R P S - 0 0 125 VDC at 2.3 A 0 48 VDC at 8.5 A 0 24 VDC at 17 A, 125 VDC at 2.3 A 0 24 VDC at 17 A, 48 VDC at 8.5 A...

  • Page 39: Specifications

    Specifications Specifications Table lists the specifications for the MPSIII system. Table 1-4. Specifications Property Characteristic/Value General Power input Voltage 102 to 265 VAC, 102 to 144 VDC Current 12.5 A per power supply max. Peak inrush current 40 A peak Frequency 47 to 63 Hz Total harmonic distortion...
  • Page 40 Specifications Table 1-4. Specifications (continued) Property Characteristic/Value Fast transient/burst Meets IEC 1000-4-4, level 3, mains 2 kV at 5 kHz, outputs susceptibility 1 kV at 5.0 kHz with no degradation or loss of function. Transient surge Meets IEC 1000-4-5, level 3, 2 kV with no degradation or loss of function.

  • Page 41: Specifications

    Specifications Table 1-4. Specifications (continued) Property Characteristic/Value Power output Rated Voltages (VDC) Module Voltage/current Outputs Nominal VDC 5.09 15.10 -15.10 25.50 49.1 125.6 Minimum VDC 5.04 14.95 -14.95 24.35 48.5 123.1 Maximum VDC 5.25 15.75 -15.75 26.80 49.6 128.1 Maximum ripple 1,000 and noise (mV Load sharing...
  • Page 42 Specifications Table 1-4. Specifications (continued) Property Characteristic/Value Monitoring functions System bus voltage monitor trip 4.75 VDC for 5 VDC bus points 14.75 VDC for +15 VDC busses Power fail interrupt (PFI) 1 output, open collector driven (nonisolated), logic 0 = power failure Logic 0 ≤...
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  • Page 44: Introduction

    Description and Operation Section 2 Introduction The MPSIII system supplies 5 VDC, 15 VDC, -15VDC, 24VDC, 48 VDC, and 125 VDC power to Harmony rack components of the Symphony control system. The MPSIII system can also be used to power INFI 90 OPEN system components. The MPSIII system is designed to entirely replace the MPSII system used in Harmony Rack systems.

  • Page 45: Mpsiii System Architecture

    Description IN P U T P OW E R 12 0 /2 40 VAC 1 2 5 V D C 2 N R E D U N DA N T 4 8 V D C L IN E S. L IN E 1 L IN E 1 L IN E 2 IS IS O L AT E D...

  • Page 46: Power Entry Panel (Pep)

    Description D O O R FA N (O P TIO N A L ) S M A LL F ILL E R PA N E L (2 ) L A R G E F IL LE R PA N E L (O N LY IF S E C O N D P OW E R C H A S S IS N OT IN S TA L LE D )
  • Page 47 Description is online. Prior to removing a power supply tray, power to that power supply tray must be switched off at the PEP. Failure to do so may generate a PFI signal and cause a process upset. In some cases, one redundant pair of power supply trays may not provide all the power needs of the cabinet, thus requiring the installation of two power chassis;...
  • Page 48 Description Power Supply Trays Power supply trays slide into the power chassis and are secured with thumb screws. There are 15 different power supply trays available. Refer to Nomenclature Nomenclature in Section 1 for Nomenclature Nomenclature the full listing. Power supply trays installed in a power chassis must be of the same type.

  • Page 49: Power Entry Panel Kit

    Description in Section 1 for a detailed listing of the power Nomenclature Nomenclature Nomenclature Nomenclature entry panels available. When ordered by nomenclature, each PEP comes with the components listed in Table 2-1. Table 2-1. Power Entry Panel Kit Part No. Description 6644403?1 1 or 2 Mounting bracket, right rear (1 for single power chas-...

  • Page 50: Power Entry Panel

    Description rear door is used to draw air out of the top of the cabinet. Power must be removed from the fans before attempting to ser- vice them. Figure shows the module cooling fan assembly layout. C IR C U IT B R E A K E R S L IN E 1 IN P U T L IN E 1 O U T P U T...

  • Page 51: Dc Bus Monitoring Assembly

    Description connectors on the DC power bus bar. It monitors each of these voltages and generates a PFI on failure of any of them. Moni- toring of +15 VDC and -15 VDC may be disabled by a jumper. Figure shows a view of the DC bus monitoring assembly. P OW E R D C B U S M O N ITO R IN G C H A S S IS...

  • Page 52: Introduction

    Installation Section 3 Introduction This section contains information needed when installing the MPSIII system. It includes information on special handling, unpacking and inspection, safety considerations, and wiring considerations. Following these topics is an installation sequence flowchart that guides personnel, seeking to perform a specific installa- tion task, to the proper procedure needed to perform that task.

  • Page 53: Unpacking And Inspection

    When the MPSIII system is received it should be unpacked and inspected. 1. Check for any obvious damage to the crate or its contents. If damage is evident, notify the carrier and an ABB Automation sales representative. 2. Remove any loose packing from the crate.

  • Page 54: Safety Considerations

    Safety Considerations Safety Considerations It is critical to read, understand, and heed all instructions, warnings, and cautions located throughout this instruction and on the equipment itself. Only qualified personnel must be allowed to install, operate, maintain, and repair this equipment. Do not remove or install printed circuit boards, or modules or components containing them, unless otherwise indicated in this instruction, with power applied.

  • Page 55: Installation Sequence

    Installation Sequence This instruction does not discuss the details of grounding sys- tems. Good grounding practices prevent problems and reduce system downtime. A complete and properly grounded electrical system is vital for personnel safety, equipment protections, and normal process system operation. Digital process control systems require a single-point grounding system that has two paths: one path for an alternating current ground (safety ground) and one path for a direct current ground (system...

  • Page 56: Installation Sequence

    Installation Sequence S TA RT C O M P O N E N T P E P A R R A N G E M E N T IN S TA LL AT IO N P R 1 P R 6 M O U N T IN G FA N B R AC K E T...
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  • Page 58: Power Supply Tray Led

    Troubleshooting Section 4 Introduction This section provides troubleshooting tables containing trou- bleshooting procedures to help locate and correct MPSIII sys- tem problems. These are general troubleshooting guidelines and are not exhaustive of all possible causes. Troubleshooting Procedures Tables contain troubleshooting procedures that are listed by LED state, cause, and corrective action.
  • Page 59 WBPEEUI210509A0...

  • Page 60: Introduction

    Maintenance Section 5 Introduction This section contains a preventive maintenance schedule for the power system (Table 5-1). This table has a procedure refer- ence next to the task when applicable. The reference indicates the procedure number where the procedure for that task can be found.

  • Page 61: Preventive Maintenance Schedule

    Inspect all control, I/O, and power modules, giving particular attention — to power supply contacts and heat sinks. Clean as necessary. Replace power supply. Call ABB sales and service for exchange infor- Section 6 5 years mation. (Components such as electrolytic capacitors deteriorate over time and need to be replaced.)

  • Page 62: Replacement Sequence

    Replacement Procedures Section 6 Introduction This section provides replacement procedures for the power system. The power system components are not field replace- able. If a component fails, it must be returned to the factory for repair. NOTE: Follow the procedures for working with static sensitive devices when performing the replacement procedures.

  • Page 63: Replacement Sequence

    Replacement Sequence P O W E R C H A S S IS P O W E R S U P P LY T R AY R E P LAC E P E P W H IC H S TA R T C O M P O N E N T? FA N A S S E M B LY D C BU S M O N ITO R IN G A S S E M B LY...

  • Page 64: Spare Parts

    Spare Parts Section 7 Spare Parts Table lists the spare parts. The quantities listed are those recommended by ABB for each installation site. Table 7-1. Spare Parts Part Number Description 6644424?1 DC bus monitoring assembly Power Entry Panels 6644463?1 1 of...
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  • Page 66 None Procedure This instruction covers installation of the power system into standard ABB cabinets. Nonstandard cabinets require rack mount rails positioned at the front of the cabinet to provide secure mounting points for the power chassis, PEP, and filler plates. Nonstandard cabinets and rack mount rails must com-...
  • Page 67 Procedure Follow the order shown in Figure PR1-1 when mounting the various power system components. TO P O F C A B IN E T TO P O F C A B IN E T 43 .2 S M A L L F IL LE R PA N E L S M A L L F IL LE R PA N E L 1.70 P OW E R C H A S S IS W ITH...
  • Page 68 Procedure TO P V IE W (R E A R O F C A B IN E T) 6 85 .8 R E A R R A IL (M IN ) 2 7.0 0 314 .3 ± 3.2 1 2.3 8 ± 0.1 3 R E Q U IR E D F R O N T R A IL 1 01 .6...
  • Page 69 WBPEEUI210509A0...
  • Page 70 Mounting Bracket Installation Purpose/Scope 60 min. This procedure explains how to install the front and rear mounting brackets into the cabinets. Parts Number Description 6644403?1 1 or 2 Mounting bracket, left rear (when viewed from rear of cabinet) 6644403?2 1 or 2 Mounting bracket, right rear (when viewed from rear of cabinet) 6644417?1...
  • Page 71 Procedure Front Mounting Brackets 1. Align the top hole in one of the front mounting brackets □ with the first round mounting hole from the top of the cabinet on the frame as shown in Figure PR2-1. 2. Use the Phillips screwdriver, and four thread forming □...
  • Page 72 Procedure 1 S T R O U N D M O U N T IN G H O L E F R O N T M O U N T IN G B R AC K E T (1 E AC H S ID E ) LO C K W A S H E R , S C R E W (E AC H M O U N T IN G...
  • Page 73 Procedure 3. Align the top hole of the left rear mounting bracket with □ the top cage nut. 4. Use the bladed screwdriver, and two pan head screws and □ lockwashers to secure the left rear mounting bracket to the vertical mounting rail.
  • Page 74 Filler Panel Installation Purpose/Scope 20 min. This procedure explains how to install the filler panels into the cabinets. Parts Number Description 200037A080A1020 4 or 8 Lockwasher, helical spring, M8 6644403?1 Filler panel, small 6644403?2 0 or 1 Filler panel, large NIDHA16008 4 or 8 Screw, sems ext pan head slot, 0.190-32...
  • Page 75 Procedure on the proper locations on the front mounting brackets (Fig. PR3-1). NOTE: Figure PR3-1 shows a single power chassis configuration. In dual power chassis configurations the top power chassis takes the place of the large filler panel. a. For single power chassis installations, install the cage nuts on the 1st, 3rd, 4th, 9th, 10th, and 12th holes from the top of the cabinet.
  • Page 76 Power Chassis Installation Purpose/Scope 20 min. This procedure explains how to install the power chassis into the cabinets. Parts Number Description 200021A040S100 4 or 8 Screw, pan head phil, M4 x 10 200036A040A1008 4 or 8 Washer, flat, M4 200037A040A1009 4 or 8 Washer, lock, M4 200037A080A1020...
  • Page 77 Procedure on the proper locations on the front mounting brackets (Fig. PR4-1). NOTES: This step does not apply if this procedure is part of the replacement sequence. Figure PR4-1 shows a single power chassis configuration. In dual power chassis configurations the top power chassis takes the place of the large filler panel.
  • Page 78 Procedure C AG E N U T, L O C K W A S H E R , S C R E W (4 P E R P O W E R C H A S S IS ) FR O N T M O U N T IN G B R AC K E T P O W E R C H A S S IS F R O N T D O O R R E M OV E D...
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  • Page 80: Power Supply Tray

    Power Supply Tray Installation Purpose/Scope 5 min. This procedure explains how to install the power supply trays into the power chassis. Parts Number Description P-HA-RPS-00010000 Power supply tray, 125 VDC at 2.3 A P-HA-RPS-00200000 Power supply tray, 48 VDC at 8.5 A P-HA-RPS-02010000 Power supply tray, 24 VDC at 17 A, 125 VDC at 2.3 A P-HA-RPS-02200000...
  • Page 81 Safety Considerations Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage. 1. Do not use the same power level from two power chassis. Doing so will disrupt the active power sharing scheme and damage the power system.
  • Page 82 Procedure T H U M B S C R E W S (4 ) P O W E R C H A S S IS P OW E R S U P P LY TR AY S FR O N T D O O R R E M OV E D T044 72A Figure PR5-1.
  • Page 83 Procedure installed power supply tray is operational and that its status light is on. 1. Open the front door to the cabinet. □ 2. Verify that the circuit breaker on the PEP to the line (LINE □ 1 or LINE 2) that will power the power supply tray to be installed is off.
  • Page 84 PEP Installation Purpose/Scope 20 min. This procedure explains how to install the PEP into the cabinets. Parts Number Description 200037A080A1020 Lockwasher, helical spring, M8 NIDHA16008 Screw, sems ext pan head slot, 0.190-32 NMPCC16002 Nut, cage, 10-32 6644463?1 PEP, 120/240 VAC, 25 A, without line filter 6644463?2 PEP, 120/240 VAC, 25 A, with line filter 6644463?3...
  • Page 85 Procedure 4. Use the bladed screwdriver, and four screws and lockwash- □ ers to secure the PEP to the front mounting brackets. 5. If this procedure is part of PEP replacement rather than an □ initial installation, duplicate the wiring and cabling from the replaced PEP to the new PEP.

  • Page 86: Fan Assembly

    Fan Assembly Installation Purpose/Scope 20 min. This procedure explains how to install the fan assembly into the cabinets. Parts Number Description 200037A080A1020 Lockwasher, helical spring, M8 NIDHA16008 Screw, sems ext pan head slot, 0.190-32 NMPCC16002 Nut, cage, 10-32 P-HA-RPS-FAN03000 Fan assembly Tools Bladed screwdriver.
  • Page 87 Procedure 6. If this procedure is part of fan assembly replacement □ rather than an initial installation, duplicate the wiring and cabling from the replaced fan assembly to the new fan assem- bly. If this procedure is part of initial fan assembly installation, continue with the next procedure in the installation sequence.

  • Page 88: Dc Bus Monitoring Assembly

    DC Bus Monitoring Assembly Installation Purpose/Scope 5 min. This procedure explains how to install the DC bus monitoring assembly onto the rear of the power chassis. Parts Number Description 6644424?1 DC bus monitoring assembly Tools Phillips screwdriver. • Safety Considerations 1.
  • Page 89 Procedure 7. Install the right DIN mounting bracket and use the Phillips □ screwdriver to install the two screws that secure the right DIN rail mounting bracket to the DC bus monitoring assembly. 8. Attach the DC bus monitoring assembly to the DIN rail on □...
  • Page 90 Procedure ± 15V D C + 15V D C D IS A B LE D D IS A B LE D – 15 V D C E N A B LE D P R O TE C T IV E C U S TO M E R C OV E R S E TT IN G...
  • Page 91 Procedure P O W E R D C B U S M O N ITO R IN G C H A S S IS A S S E M B LY 2 5.5V 2 5.5V R E T 5 V R E T R E D + 5 V D C R E A R V IE W...
  • Page 92 Wiring and Cabling Purpose/Scope 4 hr This procedure contains wiring diagrams and guidelines. Parts None. Tools Individual tools are not listed due to the many types of connec- tions involved. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 93 Procedure P O W E R C H A S S IS W IT H P O W E R S U P P LY T R AY S IN S TA LL E D P O W E R IN P U T P O W E R IN P U T M A IN P O W E R...
  • Page 94 Procedure C H A S S IS G RO U N D S T U D 6 m m (1 0 AW G ) G R N /Y E L N O D E S TAT U S TO IN F I-N E T W H T /V IO 6 m m (1 0 AW G ) T E R M IN AT IO N 1 m m (1 8 AW G )
  • Page 95 Procedure P O W E R C H A S S IS W IT H P O W E R S U P P LY T R AY S IN S TA LLE D P O W E R IN P U T P O W E R IN P U T P O W E R C H A S S IS W IT H P O W E R S U P P LY T R AY S IN S TA LLE D P O W E R IN P U T...
  • Page 96 Procedure C H A S S IS G R O U N D S TU D 6 m m (1 0 AW G ) G R N /Y E L N O D E S TATUS TO IN FI-N E T TE R M INATIO N 1 m m (1 8 AW G ) G R AY...
  • Page 97 Procedure Wiring and Cabling Guidelines 1. Mixing different input voltages is permitted; however, when using one AC feed and one DC feed, the AC feed must be the LINE 1 input. 2. When Overvoltage Category III rating is required, use a PEP with the optional transient surge suppressor/line filters.
  • Page 98 Power Supply Tray Removal PR10 Purpose/Scope 2 min. This procedure explains how to remove the power supply trays from the power chassis. Parts None. Tools None. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 99 Procedure Power Disconnected at Source All power supply trays can be removed from a power chassis as long as power is disconnected at the source. Perform this procedure as part of power chassis replacement. 1. Be sure power is removed at the source before starting this □...
  • Page 100 Procedure Power Disconnected from Single Power Supply Tray The power supply trays can be removed from an operational control system. This procedure assumes that the remaining installed power supply tray is operational and that its status light is on. 1. Open the front door to the cabinet. □...
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  • Page 102 DC Bus Monitoring Assembly PR11 Removal Purpose/Scope 5 min. This procedure explains how to remove the DC bus monitoring assembly from the rear of the power chassis. Parts None. Tools Bladed screwdriver. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 103 Procedure P OW E R D C B U S M O N ITO R IN G C H A S S IS A S S E M B LY 2 5.5 V 2 5.5 V R E T 5 V R E T R E D +5 V D C R E A R V IE W...
  • Page 104 Power Chassis Removal PR12 Purpose/Scope 10 min. This procedure explains how to remove the power chassis from the cabinet. Parts None. Tools Bladed screwdriver. • Phillips screwdriver. • Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 105 Procedure C AG E N U T, L O C K W A S H E R , S C R E W (4 P E R P O W E R C H A S S IS ) FR O N T M O U N T IN G B R AC K E T P O W E R C H A S S IS F R O N T D O O R R E M OV E D...
  • Page 106 PEP Removal PR13 Purpose/Scope 10 min. This procedure explains how to remove the PEP from the cabinet. Parts None. Tools Bladed screwdriver. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 107 Procedure F R O N T M O U N T IN G B R AC K E T C AG E N U T, LO C K W A S H E R , S C R E W (4) P E P FR O N T D O O R R E M OV E D T 044 73 A...
  • Page 108 Fan Assembly Removal PR14 Purpose/Scope 5 min. This procedure explains how to remove the fan assembly from the cabinet. Parts None. Tools Bladed screwdriver. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 109 Procedure 2 8 T H S Q UA R E M O U N T IN G H O L E C AG E N U T, L O C K W A S H E R , FA N A S S E M B LY S C R E W (4 ) R E A R D O O R R E M OV E D T044 74A...
  • Page 110 Cabinet Air Filter Cleaning PR15 Purpose/Scope 10 min. This procedure explains how to clean the cabinet air filter. Parts None. Tools Bladed screwdriver. • Clean, dry, filtered compressed air. • Distilled water. • Mild detergent (i.e., dishwashing soap). • Procedure The cabinet air filter mounts over the lower air vent, inside the cabinet front door.
  • Page 111 Procedure 9. Return the dry filter to its mounting bracket. □ 10. Place the mounting bracket into position on the cabinet □ door and tighten the screw that holds the mounting plate over the air filter mounting bracket. PR15 - 2 WBPEEUI210509A0...
  • Page 112 Checking Connections PR16 Purpose/Scope 1 hr This procedure explains how to check connections. Parts None. Tools Individual tools cannot be listed due to the numerous connec- tions involved. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 113 Procedure Table PR16-1. Torque Values Torque Value Connection in.-lbs PEP terminal blocks 1.58, ±0.11 14, ±1 5 VDC and 24 VDC connections on 6.77, ±0.23 60, ±2 DC bus bar and power chassis Terminal block on power chassis 1.36, ±0.11 12, ±1 PR16 - 2 WBPEEUI210509A0...
  • Page 114 Index Air filter cleaning ......... -1 Inspection............-2 Applications ..........-2 Installation DC bus monitoring assembly ....-1 Fan assembly...........-1 Filler panel..........-1 Component arrangement......-1 Mounting bracket........-1 PEP ............-1 Power chassis ..........-1 Power entry panel ........-1 DC bus monitoring assembly Power supply tray........-1 Description and operation......
  • Page 115 Index (continued) Power supply tray Description and operation......-5 Safety considerations........-3 Installation..........-1 Spare parts..........-1 LEDs ............-1 Special handling..........-1 Removal........... -1 Specifications ..........-6 Troubleshooting ........-1 Troubleshooting ..........-1 Reference documents ........ -4 Fan assembly...........-1 Removal Power supply tray........-1 DC bus monitoring assembly....-1 Fan assembly ..........
  • Page 116 Telephone 49-6196-800-0 Telefax 39-010-6584-941 Telefax 49-6196-800-1119 Form WBPEEUI210509A1 Litho in U.S.A. Feb2001 Copyright © 2000, 2001 by ABB Automation Inc., as an Unpublished Work, All Rights Reserved ® Registered Trademark of ABB Automation Inc. ™ Trademark of ABB Automation Inc.

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Symphony modular power system iiiSymphony mpsiiiP-ha-rps-ch100000P-ha-rps-fan03000P-ha-rps-00010000P-ha-rps-00200000 ... Show all

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