Rear Brakes - Suzuki XL7 2007 Service Manual

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4- ii Table of Contents
Front Brake Caliper Bracket Replacement....... 4B–20
Front Brake Rotor Replacement ...................... 4B–21
Brake Rotor Surface and Wear Inspection....... 4B–22
Brake Rotor/Drum Balance Inspection............. 4B–23
Front Brake Shield Replacement ..................... 4B–24
Brake Rotor Assembled Lateral Runout
Correction....................................................... 4B–24
Brake Rotor Assembled Lateral Runout
Correction - Indexing...................................... 4B–25
Brake Rotor Assembled Lateral Runout
Correction - Correction Plates........................ 4B–26
Brake Rotor Assembled Lateral Runout
Correction - On Vehicle Lathe........................ 4B–27
Brake Rotor Refinishing ................................... 4B–28
Specifications.................................................... 4B–29
Fastener Tightening Specifications -
Disc Brakes .................................................... 4B–29
Disc Brake Component Specifications ............. 4B–29
Special Tools and Equipment .......................... 4B–30
Special Tools - Disc Brakes ............................. 4B–30
Rear Brakes ............................................. 4C–1
Precautions.......................................................... 4C–1
Brake Dust Caution ............................................ 4C–1
Brake Fluid Irritant Caution ................................ 4C–1
General Description ............................................ 4C–1
Disc Brake System
Description and Operation ............................... 4C–1
Diagnostic Information and Procedures ........... 4C–2
Diagnostic Starting Point - Disc Brakes ............. 4C–2
Disc Brake System Diagnosis ............................ 4C–2
Brake Rotor Thickness Measurement................ 4C–8
Brake Rotor Thickness Variation
Measurement ................................................... 4C–8
Brake Rotor Assembled Lateral Runout
Measurement ................................................... 4C–9
Repair Instructions ........................................... 4C–11
Brake Pad and Rotor Burnishing...................... 4C–11
Rear Disc Brake Pads Replacement................ 4C–11
Brake Pad Inspection ....................................... 4C–13
Rear Brake Caliper Replacement .................... 4C–14
Brake Caliper Inspection .................................. 4C–16
Rear Disc Brake Hardware Replacement ........ 4C–17
Rear Disc Brake Mounting and
Hardware Inspection ...................................... 4C–18
Rear Brake Caliper Bracket Replacement ....... 4C–20
Rear Brake Rotor Replacement ....................... 4C–21
Brake Rotor Surface and Wear Inspection....... 4C–22
Brake Rotor/Drum Balance Inspection............. 4C–23
Rear Disc Brake Backing Plate
Replacement .................................................. 4C–24
Brake Rotor Assembled Lateral Runout
Correction....................................................... 4C–24
Brake Rotor Assembled Lateral Runout
Correction - Indexing...................................... 4C–25
Brake Rotor Assembled Lateral Runout
Correction - Correction Plates........................ 4C–26
Brake Rotor Assembled Lateral Runout
Correction - On Vehicle Lathe........................ 4C–27
Brake Rotor Refinishing ................................... 4C–28
Specifications .................................................... 4C–29
Fastener Tightening Specifications -
Disc Brakes .................................................... 4C–29
Disc Brake Component Specifications ............. 4C–29
Special Tools and Equipment .......................... 4C–30
Special Tools - Disc Brakes ............................. 4C–30
Parking Brake ......................................... 4D–1
General Description ............................................ 4D–1
Park Brake System
Description and Operation ............................... 4D–1
Diagnostic Information and Procedures ........... 4D–2
Diagnostic Starting Point - Park Brake ............... 4D–2
DTC B0005 ........................................................ 4D–2
Symptoms - Park Brake ..................................... 4D–3
Park Brake Will Not Hold or Release ................. 4D–3
Park Brake System Diagnosis............................ 4D–4
Repair Instructions.............................................. 4D–6
Park Brake Adjustment ...................................... 4D–6
Park Brake Shoe Replacement .......................... 4D–8
Park Brake Lever Assembly Replacement......... 4D–9
Park Brake Warning Lamp Switch
Replacement .................................................. 4D–11
Parking Brake Front Cable Replacement......... 4D–11
Parking Brake Rear Cable Replacement ......... 4D–12
Parking Brake Actuator Replacement .............. 4D–16
Park Brake Hardware Inspection ..................... 4D–17
Specifications .................................................... 4D–18
Fastener Tightening Specifications -
Park Brake ..................................................... 4D–18
Special Tools and Equipment .......................... 4D–18
Special Tools - Park Brake............................... 4D–18
ABS........................................................... 4E–1
Precautions.......................................................... 4E–1
ABS Component Handling Caution .................... 4E–1
General Description ............................................ 4E–1
ABS Description and Operation ......................... 4E–1
Schematic and Routing Diagram ....................... 4E–4
Antilock Brake System Schematic Icons ............ 4E–4
Antilock Brake System Schematics.................... 4E–4
Antilock Brake System Connector End Views.... 4E–8
Component Location ........................................ 4E–12
Antilock Brake System Component Views ....... 4E–12
Diagnostic Information and Procedures ......... 4E–17
Diagnostic Starting Point -
Antilock Brake System ................................... 4E–17
Scan Tool Output Controls -
Antilock Brake System ................................... 4E–17
Scan Tool Data List -
Antilock Brake System ................................... 4E–17
Scan Tool Data Definitions -
Antilock Brake System ................................... 4E–18
Diagnostic Test Drive ....................................... 4E–19
Initialization Sequence ..................................... 4E–19
DTC C0035-C0050 .......................................... 4E–20
DTC C0110 ...................................................... 4E–22
DTC C0131 ...................................................... 4E–24

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