Siemens SITRANS FUP1010 Quick Start Manual
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Siemens SITRANS FUP1010 Quick Start Manual

Siemens SITRANS FUP1010 Quick Start Manual

Ip67 portable ultrasonic flowmeter
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Ultrasonic Flowmeters
SITRANS FUP1010 IP67 Portable
Quick Start - January 2013
SITRANS F
Answers for industry.

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Summary of Contents for Siemens SITRANS FUP1010

  • Page 1 Ultrasonic Flowmeters SITRANS FUP1010 IP67 Portable Quick Start - January 2013 SITRANS F Answers for industry.
  • Page 3 ___________________ FUP1010 IP67 Portable Introduction ___________________ Installation ___________________ Commissioning SITRANS F ___________________ Troubleshooting Ultrasonic Flowmeters ___________________ FUP1010 IP67 Portable Appendix Quick Start Operating Instructions 01/2013 CQO:QSG003 Revision 05...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction..............................5 Introduction ............................5 Items supplied ..........................5 Installation ..............................7 Application Guidelines ........................7 Forming the Internal Battery ......................9 Connecting AC Power Adapter/Charger..................11 Commissioning ............................13 Connecting AC Power........................13 Navigating the Menu ........................14 Setting the Parameters ........................17 Sensor Installation ........................25 3.4.1 General information ........................25 3.4.2...
  • Page 6 Table of contents Figures Figure 2-1 Power Adapter/Battery Charger.....................8 Figure 2-2 Power Adapter/AC-Charger for Dual Channel Flow Meter ............11 Figure 3-1 Power Adapter/AC Charger for single and Dual Channel Flow Meters........13 Figure 3-2 KeyPad............................15 Figure 3-3 Typical Installation Menu Screen ....................16 Figure 3-4 Universal Sensor Label ........................22 Figure 3-5...

  • Page 7: Introduction

    Introduction Introduction This Quick Start is for the Siemens FUP1010 Weatherproof IP67 Portable flow meters. It includes procedures to form and charge the battery pack and use the AC Power Adapter. It also illustrates a typical set using D-Series transducers in the Reflect operating mode (for Direct mode see Operation Instructions manual).
  • Page 8 Introduction 1.2 Items supplied FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 9: Installation

    Installation Application Guidelines Basic Requirements ● Determine pipe material and dimensions. ● Avoid vertical pipes flowing in a downward direction. ● Avoid installation of sensors on the top and bottom of horizontal pipes, if possible. ● Select a location with the longest straight run of pipe. ●...

  • Page 10: Figure 2-1 Power Adapter/Battery Charger

    Installation 2.1 Application Guidelines ① IEC 320 Power Inlet ② Connector ③ 0,9 meters minimum (3 ft) ④ NEMA 5 - 15P (see Power Cord table) ⑤ IEC 320 Plug (see Power Cord table) Figure 2-1 Power Adapter/Battery Charger FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 11: Forming The Internal Battery

    Installation 2.2 Forming the Internal Battery Table 2- 1 Power Cord Codes Assembly P/N POWER CORD Plug Std. Rating 1015BCA-1 CEE 7/7 10A / 230VAC 1015BCC-1 A5 3112 10A / 250VAC 1015BCD-1 BS 1363 5A / 240VAC 1015BCJ-1 JIS 8303 12A / 125VAC 1015BCK-1 NEM 5-15P...
  • Page 12 Installation 2.2 Forming the Internal Battery To Produce a Charge/Discharge Cycle: 1. Press the ON keypad to turn the flow meter ON without connecting an external power source. Leave it ON until an automatic shutdown occurs. 2. Connect the AC charger (Page 11) and charge the internal battery with the meter power shut OFF.

  • Page 13: Connecting Ac Power Adapter/Charger

    Installation 2.3 Connecting AC Power Adapter/Charger Connecting AC Power Adapter/Charger Connecting the 1015BCK-1 (7ME39404PG00) Power Adapter/Charger 1. Connect the AC power cord to the AC cord input of the Power Adapter/Charger. 2. Plug the Power Adapter/Charger connector into the rear panel Auxiliary Power/Battery Charger input connector.
  • Page 14 Installation 2.3 Connecting AC Power Adapter/Charger FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 15: Commissioning

    Commissioning Connecting AC Power Connecting the 1015BCK-1 (7ME39404PG00) Power Adapter/Charger 1. Connect the AC power cord to the AC Cord input of the Power Adapter/Charger. 2. Plug the Power adapter connector into the rear panel Power input connector. ① AC Cord Input ②...

  • Page 16: Navigating The Menu

    3.2 Navigating the Menu 3. Plug charger into an AC outlet. Within 10 seconds of power-up the flow meter main display will become active and a typical Siemens graphic will briefly appear. The screen also identifies the software version of the unit.

  • Page 17: Table 3- 1 Keypad Function Chart

    Commissioning 3.2 Navigating the Menu 7 8 9 MENU ENTER 4 5 6 HELP 1 2 3 DATA CTRL Figure 3-2 KeyPad Note Use <Left Arrow> key to return to previous menus. Table 3- 1 Keypad Function Chart Keys Description MENU Press to activate the Installation Menu.

  • Page 18: Figure 3-3 Typical Installation Menu Screen

    Commissioning 3.2 Navigating the Menu ① ⑤ Menu Cell Data (left-hand column) Current Selected Measurement Channel ② ⑥ Highlighted Menu Cell Site Name Identified ③ ⑦ Menu Prompt Line (Reverse Video) Highlighted Data ④ ⑧ Current Selected Meter Type Menu Cell Data (right-hand column) Figure 3-3 Typical Installation Menu Screen FUP1010 IP67 Portable Quick Start...

  • Page 19: Setting The Parameters

    Commissioning 3.3 Setting the Parameters Setting the Parameters Select Language and Units Note Before creating a site select a language and then English or Metric units from the Meter Facilities menu. Select a Meter Type 1. Press the <MENU> key and select the Meter Type. 2.
  • Page 20 Commissioning 3.3 Setting the Parameters Note To set English or Metric units: In the Meter Type menu, scroll to Meter Facilities Menu. Press <Right Arrow> and select desired units. Press <ENTER> to select. Press <Left Arrow> and <Up Arrow> to return to Meter Type menu. Note To select letters: Press <Right Arrow>...
  • Page 21 Commissioning 3.3 Setting the Parameters 4. Press <ENTER>. Enter dimensions manually if pre-programmed dimensions do not match application. Note The DN sizes listed in the [Select Pipe Size] menu option list are referenced to DIN Table 2448. After selecting pipe size, check pipe OD and wall thickness for correct dimensions. 5.

  • Page 22: Table 3- 2 Pipe Configuration Option List Definitions

    Commissioning 3.3 Setting the Parameters ① Use this menu cell to enter the number of pipe diameters between the upstream configuration and the Sensor installation. ② Use this menu cell to select the pipe configuration that most accurately represents the upstream pipe condition.
  • Page 23 Commissioning 3.3 Setting the Parameters Sensor Identification The Sensor part number located on the front face provides a detailed identification. For Part Number: 1011PPS-D1 example, the means: 1011PPS - D1 ① Model ② Size Note Check to make sure that the Sensors are a matched set with the same serial numbers and marked with an "A"...

  • Page 24: Figure 3-4 Universal Sensor Label

    Commissioning 3.3 Setting the Parameters Typical Sensor Labels ① Universal sensor model number ② Sensor size Figure 3-4 Universal Sensor Label FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 25: Figure 3-5 Hi-Precision Sensor Label

    Commissioning 3.3 Setting the Parameters ① Hi Precision sensor model number ② Sensor size Figure 3-5 Hi-Precision Sensor Label Sensor Selection The following is a typical sensor installation procedure. 1. Press <Left Arrow> to return to Main Menu. At [Meter Type], press the <Right Arrow> and then <ENTER>.
  • Page 26 Commissioning 3.3 Setting the Parameters 5. The drop down menu lists the following sensor selections: – 1011 Universal – 1011HP-T1 - Usable -40 to 120°C, recommended for Ø Temperature <40°C; Standard. – 1011HP-T2 - Usable -40 to 120°C, recommended for Ø Temperature >40°C - <80°C; Named as high temperature.

  • Page 27: Sensor Installation

    Commissioning 3.4 Sensor Installation Sensor Installation 3.4.1 General information Reflect and Direct Mounting Modes Reflect and Direct mounting modes are supported for clamp-on sensors. The transmitter recommends a mounting mode after analyzing your pipe and liquid data entries. This Quick Start illustrates a typical sensor setup using the Reflect Mode.

  • Page 28: Figure 3-6 Reflect Mount With Mounting Frames And Spacer Bar (Front View)

    Commissioning 3.4 Sensor Installation ① ⑤ Optional: On larger pipes, multiple lengths of Space Bar Platform & Clamping Screw straps can be linked together to surround pipe. ② ⑥ Mounting Strap positioned around Mounting Space Bar (Front View) Frame ③ ⑦...
  • Page 29 Commissioning 3.4 Sensor Installation 5. Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw. 6. Slide strap under the spring clip of one of the Mounting Frames. 7. Tighten the Mounting Strap Screw enough to take up all of the slack, but not enough to Repeat procedure for the other Mounting Frame prevent rotation of the assembly.

  • Page 30: Figure 3-7 Sensor

    Commissioning 3.4 Sensor Installation 10. Take either sensor and apply a continuous lengthwise 3mm (1/8-inch) bead of coupling compound across the center of the sensor emitting surface. ① ④ F-Connector Front Face ② ⑤ Angled Edge Emitting Surface ③ ⑥ Sensor Coupling Compound Figure 3-7...

  • Page 31: Final Setup

    Commissioning 3.4 Sensor Installation 11. Slide sensor into a mounting frame back end first aligning the angled edge of the sensor with the angled edge of the mounting frame. Keep sensor from making contact with the pipe until it butts up against the mounting frame stop. Push sensor down to mate with pipe.

  • Page 32: Figure 3-10 Final Setup

    Commissioning 3.4 Sensor Installation Figure 3-10 Final Setup Figure 3-11 Measuring Flow See also Refer to I/O Connection tables (Page 35) for input/output wiring and flow meter manual for data spanning procedures. FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 33: Troubleshooting

    The following is list of troubleshooting tips and messages that you may encounter. They include explanations and, in some cases, a recommended action. If a problem seems unsolvable, contact your local Siemens office or regional Ultrasonic Flow Representative for expert help at: http://www.automation.siemens.com/partner (http://www.automation.siemens.com/partner).
  • Page 34 Troubleshooting 4.1 Troubleshooting Error or Message Probable Cause Solution Re-space Index The measured liquid sonic velocity (Vs) is Ensure proper pipe dimensions and/or Liquid  more than +/- 25% of the average Vs range. data entries are correct. Properly enter correct Sensor Size into the ...

  • Page 35: Alarm Codes

    4.2 Alarm Codes Note If you receive a Detection Fault message, it is strongly recommended that the Technical Service Department (http://www.automation.siemens.com/partner) be contacted. Alarm Codes Alarm Codes and Descriptions The following alarm codes appear on the main display of the flow meter.
  • Page 36 Troubleshooting 4.2 Alarm Codes 68.10 112.38 30.0 -30.0 9/26 12:45 ① Alarm Codes FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...

  • Page 37: Appendix

    Appendix I/O Connections and Wiring Terminal Block Wiring - FUP1010 IP67 Battery Powered 2 Channel/2 Path Weatherproof Flow Meter Wiring (Refer to manual drawing 1010WDP-7 sheet 2 of 2) Note Single Channel flow meters have the same terminal pin numbers and signals. The terminal block wiring table applies to the part numbers listed below.

  • Page 38: Table A- 2 2 Channel/2 Path Input/Output Terminal Block Wiring

    Appendix A.1 I/O Connections and Wiring Table A- 2 2 Channel/2 Path Input/Output Terminal Block Wiring Pin# Signal Function Description Signal Ground Return For Signals No Connection Logic Out 1 Logic Level State (HIGH=5 to 3 VDC; LOW= 1 to 0 VDC) No Connection Logic Out 2 Logic Level State (HIGH=5 to 3 VDC;...

  • Page 39: Table A- 3 Performance Specifications

    Appendix A.1 I/O Connections and Wiring Performance The following specifications apply under standard conditions (i.e., measurements taken on a straight run of 15 diameters upstream and 5 diameters downstream; flow rate above 1 fps; non-aerated Newtonian liquids flowing at Reynolds numbers <2000 or >10000). Table A- 3 Performance Specifications Transit-Time Accuracy...
  • Page 40 Appendix A.1 I/O Connections and Wiring FUP1010 IP67 Portable Quick Start Operating Instructions, 01/2013, CQO:QSG003 Revision 05...
  • Page 41 Application Info Enter From List Liquid Data Enter From List Site Setup Data Enter From List Test Facilities Enter From List Siemens Industry, Inc. Print Site Setup No/Yes Industry Automation Division Site Created: View Only mm.dd.yy hh.mm.ss CoC Ultrasonic Flow Hauppauge, New York Web: www.siemens.com/flow...
  • Page 42 FUP1010 IP67 Installation Menu Chart LEVEL A LEVEL B LEVEL C LEVEL D LEVEL E LEVEL F Meter Facilities Preferred Units English/Metric Table Setups Pipe Table Create/Edit Pipe Enter From List Delete Pipe Enter From List Sensor Type Enter From List Logger Control Display Logger Enter From list...
  • Page 45 Siemens Industry, Inc. Industry Automation Division CoC Ultrasonic Flow Hauppauge, New York 11788 USA Web: www.usa.siemens.com Sonic Velocity Relative to Temperature of Pure Water Temperature Velocity Temperature Velocity Temperature Velocity F C F C F C -17.8 1292.45 100.0 37.8 1525.03...

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