Toro MB-1600 Operator's Manual
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- Operator's manual (36 pages)
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Summary of Contents for Toro MB-1600
- Page 1 Form No. 3440-413 Rev A MB-1600 Mud Buggy Model No. 68038—Serial No. 405500000 and Up *3440-413* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Authorized Service used on the engine of this machine, a spark arrester is Dealer or Toro Customer Service and have the model available as an option. If you require a spark arrester, and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause Safety ............... 4 serious injury or death if you do not follow the General Safety ........... 4 recommended precautions. -
Page 4: Safety
Safety • Park the machine on a level surface, lower the hopper, shut off the engine, and remove the key before leaving the operating position. General Safety • Keep your hands and feet away from moving parts. If possible, do not make adjustments with •... - Page 5 decal125-4962 125–4962 1. Engage the parking brake 2. Disengage the parking brake decal125-4967 125-4967 1. Lift point decal125-6694 125–6694 1. Tie down location...
- Page 6 decal127-2855 127–2855 1. Warning—read the Operator’s Manual; wear hearing 5. Tipping hazard—do not raise the dump trailer while moving; protection. move forward slowly; raise the dump trailer slowly. 2. Warning—do not operate the machine without proper training. 6. Carbon monoxide poison hazard—do not run the engine indoors.
- Page 7 decal133-8062 133-8062 decal125-8190 125–8190 1. Press down on the pedal 2. Release the pedal to to apply the service brake release the service brake decal125-4958 125–4958 1. Read the Operator’s Manual for information on starting the 2. Read the Operator’s Manual for information on shutting off engine—1) Engage the parking brake;...
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Page 8: Product Overview
Product Overview g328429 Figure 3 1. Operator platform 4. Drive tires 7. Dump handle/pedal 10. Brake pedal 2. Steer tires 5. Handle bars 8. Fuel tank 3. Reverse-speed-control 6. Forward-speed-control 9. Parking brake lever lever Controls Fuel Gauge Become familiar with all the controls (Figure 3) before The fuel gauge is part of the fuel-tank cap, and the... -
Page 9: Specifications
Engine Controls Fuel-Shutoff Valve The fuel-shutoff valve (Figure 5) controls the flow of Oil Alert System fuel from the fuel tank to the carburetor. The valve is located underneath the choke lever. Move the The oil alert system is designed to prevent engine shutoff valve to the On position before attempting to damage caused by an insufficient amount of oil in start the engine. -
Page 10: Before Operation
Operation • Do not add or drain fuel in an enclosed space. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such Before Operation as on a water heater or other appliance. •... - Page 11 • Keep face away from nozzle and fuel tank or conditioner opening. • Keep fuel away from eyes and skin. Using Stabilizer/Conditioner Use Toro fuel stabilizer/conditioner in the machine to provide the following benefits: • Keeps fuel fresh during storage of 90 days or less.
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Page 12: Performing Daily Maintenance
• varnish deposits in the fuel system, use fuel stabilizer Keep your hands and feet away from moving at all times. parts. If possible, do not make adjustments with the engine running. Filling the Fuel Tank • Never jerk the controls; use a steady motion. •... -
Page 13: Starting The Engine
traveling up or down slopes with a full hopper, walk Move the throttle lever away from the M behind the machine with the full hopper uphill. position, about 1/3 of the way toward the M position; refer to Throttle Lever (page •... - Page 14 Operating the Hopper Release the parking brake lever; refer to Parking Brake Lever (page Know the load capacities of your machine and never To move the machine forward, squeeze the exceed them. The machine is normally operated on speed-control-lever on the right handle bar. uneven, unpaved, bumpy, and/or inclined surfaces.
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Page 15: After Operation
After Operation After Operation Safety General Safety • Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before adjusting, cleaning, or repairing the machine. • Do not touch parts that may be hot from operation. g019613 Figure 7 Allow them to cool before attempting to maintain,... -
Page 16: Lifting The Machine
Lifting the Machine Hoist the machine using 3 lift points under the hopper. Tilt the hopper forward to locate the 3 lift loops and attach a chain or straps at each of the loops as shown Figure Note: Take up the slack in the chain or straps to properly balance the unit. - Page 17 g019624 Figure 13 1. Tee bolt Remove the outside wheel with quick-change hub attached. Repeat the above steps on opposite side of the machine. Important: The maximum payload is reduced to 850 kg (1875 lb) when operating the machine without the dual wheels.
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Page 18: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 50 hours • Check the engine oil level. •... -
Page 19: Pre-Maintenance Procedures
• Never tamper with safety devices. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use g019604 could void the product warranty. -
Page 20: Lubrication
Lubrication Greasing the Machine Service Interval: Every 50 hours—Grease and oil the machine. Yearly—Pack wheel bearings. If you operate the machine under normal conditions, lubricate all grease fittings for the bearings and bushings after every 50 hours of operation with No. 2 lithium grease. -
Page 21: Engine Maintenance
Engine Maintenance Wipe the oil filler cap/dipstick clean and insert it into filler port. Note: Do not screw into port. Checking the Engine-Oil Important: Do not overfill the crankcase Level with oil because the engine may be damaged. Service Interval: Before each use or daily Remove and check level of oil. - Page 22 Saturate the element with clean engine oil. Squeeze element to remove excess oil and to distribute oil thoroughly. Cleaning the paper element: Tap the filter element several times on a hard surface to remove dirt or blow compressed air (not exceeding 2.07 bar (30 psi) through the filter element from the inside.
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Page 23: Changing The Engine Oil
Changing the Engine Oil Replacing the Spark Plug Service Interval: After the first 50 hours—Change Service Interval: Every 100 hours—Check/adjust the the engine oil. spark plug. Every 100 hours—Change the engine oil. Every 300 hours—Replace the spark plug. Crankcase capacity: 1.1 L (1.16 US qt). Spark plug type: NGK BPR 6ES spark plug or Oil type: API classification SJ or later. -
Page 24: Fuel System Maintenance
Fuel System Maintenance Cleaning the Sediment Cup Service Interval: Every 100 hours—Clean the sediment cup. DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others g020544 Figure 22 and can damage property. - Page 25 Start the engine and run the machine until the Insert the barbed fitting at the other end of engine shuts off. the fuel filter into the hose attached to the tank-shutoff valve (Figure 25). Rotate the lever for the engine switch clockwise to the S position, and allow the engine to Align the clamps over the hoses at the barbed...
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Page 26: Draining The Fuel Tank
Draining the Fuel Tank Drive System Maintenance Service Interval: Every 1,000 hours/Yearly (whichever comes first)—Drain and flush the fuel tank. Adjusting the Transmission DANGER Return to Neutral Position In certain conditions, fuel is extremely The hydrostatic transmission is equipped with a flammable and highly explosive. -
Page 27: Checking The Tires And Lug Nuts
Checking the Tires and Lug Controls System Nuts Maintenance Service Interval: Every 40 hours—Check the condition of the tires. Brake Maintenance Every 40 hours—Check the lug nuts. • Inspect tires for cuts, slashes, or bulges. Tires with WARNING defects need to be replaced or repaired for proper If the brakes are not properly adjusted, handling and safety. - Page 28 Checking the Parking Brake Service Interval: Before each use or daily Park the machine on a level surface. Note: Ensure that there is nothing in front of the machine. Engage the parking brake (Figure 27). Start the engine and set the throttle to fast. Grasp the forward-speed-control lever.
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Page 29: Hydraulic System Maintenance
Adjusting the Parking Brake Hydraulic System Turning the knob on the parking brake handle adjusts Maintenance the parking brake. • Loosening the parking brake:(Figure 29). WARNING Ensure that engine is off. Hydraulic fluid escaping under pressure can Step on the service brake pedal (Figure 28). -
Page 30: Replacing The Hydraulic Filter
Install the breather/filler cap. Wipe up any spilled hydraulic fluid (Figure 31). Replacing the Hydraulic Filter Service Interval: Every 100 hours—Replace the hydraulic filter. Important: Do not use an automotive oil filter or severe hydraulic system damage may result. Park the machine on a level surface, engage the parking brake. -
Page 31: Changing The Hydraulic Fluid
Install the cowl and secure the latches. Fill the hydraulic tank with approximately 28.4 liters (30 US quarts) of hydraulic fluid as specified previously. Changing the Hydraulic Start the engine and let it run for a 2 to 3 minutes. Fluid Shut off the engine. -
Page 32: Cleaning
Cleaning Storage Shut off the engine and engage the parking Removing Debris from the brake. Machine Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine Service Interval: Before each use or daily cylinder head fins and blower housing. - Page 33 Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. Store the machine in a clean, dry garage or storage area.
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Page 34: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The On/Off switch is in the O 1. Move the switch to the O position. position. 2. The fuel-shutoff valve is closed. 2. Open the fuel-shutoff valve. 3. The choke is open. 3. - Page 35 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.