Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn and Garden Equipment
  5. 41339
  6. Installation instructions manual

Toro 41339 Installation Instructions Manual

Bba compliance kit for multi-pro 1250 turf sprayer
Hide thumbs

Advertisement

Quick Links

Download this manual
BBA Compliance Kit
for Multi-Pro 1250 Turf Sprayer
Model No. 41339
Note: Teflon tape is used during the installation of this kit. The tape is used to wrap threads of fittings before
assembly. Threads should be wrapped from left to right, starting at the base and traveling to the tip of fitting (if
looking down the axis of a fitting, tape should be wrapped clockwise from back to front).
Note: A non-petroleum based lubricant, such as vegetable oil, will be required for the installation of this kit.
Note: Determine the left and right sides of the machine from the normal operating position.
• The Compliance Kit comprises three separate
kits: the Spray Gun Kit, the Rinse Kit and the CE
compliance kit. The following setup instructions
install each kit in order to keep parts from separately
packaged kits together during installation for clarity.
It is acknowledged the resulting instructions that
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Description
No parts required
Hose hook, single bend
Spray gun bracket
Carriage bolt (5/16 x 3/4 inch)
Locknut (5/16 inch)
Control valve
Control valve bracket
Phillips screw
Support bracket (for Multi-Pro Sprayers)
Flange-head bolt (1/4 x 3/4 inch)
Flange nut (1/4 inch)
Tee assembly
Pressure gauge
Barbed fitting (1/2 inch)
Retainer fork, large
Hose, long
O-ring, small clear
Spray gun
Hose clamp, small
Bulkhead
Plastic ring nut
Register at www.Toro.com.
follow have steps that rework installations performed
in preceding steps.
• Disregard any installation instructions found in
those individual kits.
• Loose parts not packaged within individual kits are
denoted as BBA kit parts in this kit.
Qty.
–
Preparing the machine.
1
1
Install the hose hooks (Spray Gun Kit).
2
2
1
1
2
1
4
Install the control valve (Spray Gun Kit).
4
1
1
1
1
1
1
Install the spray gun (Spray Gun Kit).
1
1
1
Install the rinse tank bulkhead fitting
(Rinse Kit).
1
Form No. 3357-963 Rev B
Installation Instructions
Use
Original Instructions (EN)
Printed in the USA.
All Rights Reserved

Advertisement

loading

Related Manuals for Toro 41339

Summary of Contents for Toro 41339

  • Page 1 Form No. 3357-963 Rev B BBA Compliance Kit for Multi-Pro 1250 Turf Sprayer Model No. 41339 Installation Instructions Note: Teflon tape is used during the installation of this kit. The tape is used to wrap threads of fittings before assembly. Threads should be wrapped from left to right, starting at the base and traveling to the tip of fitting (if looking down the axis of a fitting, tape should be wrapped clockwise from back to front).
  • Page 2 Procedure Description Qty. Rinse nozzle tube Plastic threads Nozzle bulb Bulkhead O-ring, large clear O-ring, small black Plastic ring nut 60 degree fitting Install the Rinse Nozzle (Rinse Kit) 1/2 inch connector fitting Plastic retainer ring Retainer nut, large Retainer nut, small Retainer nut, medium Hose barb fitting O-ring, clear small...
  • Page 3 Procedure Description Qty. Pressure gauge Install the pressure gauge (BBA Kit). Pressure filter Spring Ball Assemble the pressure filter (BBA Kit) Reducer, red Hose, filter flush Pressure filter mount Bolt (5/16 x 1 inch) Mount the pressure filter (BBA Kit). Washer (5/16 inch) Flange nut (5/16 inch) Tank drain assembly...

  • Page 4: Preparing The Machine

    Preparing the Machine Installing the Hose Hooks Parts needed for this procedure: No Parts Required Hose hook, single bend Procedure Spray gun bracket 1. Move the sprayer onto a level surface, set the parking Carriage bolt (5/16 x 3/4 inch) brake, stop the pump, stop the engine, and remove Locknut (5/16 inch) the ignition key.

  • Page 5: Installing The Control Valve

    Installing the Control Valve Parts needed for this procedure: Control valve Control valve bracket Phillips screw Support bracket (for Multi-Pro Sprayers) Flange-head bolt (1/4 x 3/4 inch) G005781 Flange nut (1/4 inch) Figure 4 Tee assembly 1. Supply tee mounting 2.
  • Page 6 G005783 Figure 6 1. Supply tee mounting 3. Bolt G005785 bracket Figure 8 2. Control valve bracket 4. Mounting frame Tee assembly shown exploded 7. Secure the supply tee bracket and control valve 1. Adapter 5. Reducer assembly 2. Large plastic nut 6.
  • Page 7 Installing the Spray Gun Installing the Rinse Tank Bulkhead Fitting Parts needed for this procedure: Parts needed for this procedure: Hose, long O-ring, small clear Bulkhead Spray gun Plastic ring nut Hose clamp, small Procedure Procedure 1. Remove the fastener securing the right side of the front tank strap to the main tank assembly.
  • Page 8 6. Turn the tank right side up and use compressed air to blow out any debris deposited in the tank. Important: Debris left inside a tank can clog and damage the spray system during operation. Installing the Rinse Nozzle 7. Insert the bulkhead fitting through top opening and maneuver it into place so that the seal side of the Parts needed for this procedure: bulkhead fitting is in contact with the interior of the...
  • Page 9 Installing the Rinse Nozzle 1. Locate the rinse nozzle bulkhead in loose parts. If the bulkhead is shipped assembled, disassemble as shown in Figure 15. A. Remove the plastic ring nut from the bulkhead. B. Push the large, clear O-ring on the bulkhead up flush to the flange fitting to keep it seated.
  • Page 10 Important: Do not install the remaining 9. Install the 1/2 inch middle fitting into place and threaded fitting on the end of the rinse tube at secure it with the medium retainer nut from loose this time. parts (Figure 19). G005794 G005796 Figure 17...

  • Page 11: Installing The Valves

    D. Install the barbed fitting assembly into the open end of the rinse nozzle hose. E. Tighten the hose clamp. 13. Set the rinse nozzle hose assembly aside for later installation. Installing the Valves G005799 Figure 22 1. Brush 2. Reducer Parts needed for this procedure: Decal, 107-8784, rinse tank valve 5.
  • Page 12 valve vertically so the rinse nozzle hose side of the decal is on the top and the boom supply side is on the bottom. 8. Use a existing, large retainer fork to secure the rinse nozzle valve in the correct orientation. 9.

  • Page 13: Installing The Hoses

    Installing the Hoses Parts needed for this procedure: Suction hose Rinse tank suction hose Rinse nozzle hose Retainer fork, small Retainer fork, large Plastic tie Procedure G005803 Figure 26 1. Main tank 5. Check valve 9. Rinse nozzle valve 13. Plastic tie 2.
  • Page 14 2. Plumb the hose from the bottom of the rinse tank to the rinse tank valve so that the hose wraps around the pump and is routed along the main pump hose. 3. Route the rinse tank suction hose behind the valve assembly to the rinse tank side of the rinse tank valve.
  • Page 15 Applying the Horn Decal Parts needed for this procedure: Decal 104-6957, horn Procedure Figure 28 Install the horn decal above the dash hole. 1. Vehicle frame 4. Horn 1. Clean the decal area above the horn button hole and 2. Bolt (5/16 x 3/4 inch) 5.
  • Page 16 Applying the Spray-Pro™ Decal Parts needed for this procedure: Decal 108-3308, Multi-Pro 1200 Figure 32 Multi-Pro 1250 decal,108-3309 1. Top part 2. Bottom part Procedure Install the following decals for appropriate model of Multi-Pro Sprayer: • Multi-Pro 1200 decal number 108-3308 •...
  • Page 17 2. Install the tail light bracket to the center boom support with 2 bolts (5/16 x 3/4 inch) and 2 locknuts (5/16 inch) (Figure 34). 3. Install the tail light to the tail light bracket with 2 palnuts (1/4 inch) (Figure 34). Figure 35 1.
  • Page 18 2. Remove the horn button cap and thread the retaining ring onto the exposed threads of the switch. 3. Connect the white and yellow wires at the end of the wire harness to the back of the horn switch using the two screws included (Figure 37).
  • Page 19 Installing Brake Switch Parts needed for this procedure: Bolt (3/16 x 5/8 inch) Lock washer Nut (3/16 inch) Figure 41 Procedure 1. New brake switch 3. Brake released 2. Brake engaged Install the brake switch to operate the tail light. 1.
  • Page 20 Figure 42 1. Pressure gauge 3. Tee bracket 2. Reducer 4. Reducer nut and coupler Figure 43 2. Apply sealer tape to threads of the new pressure 1. Pressure filter 4. Reducer, red 2. Spring 5. Filter flush hose gauge and install it into the reducer. Use a wrench 3.
  • Page 21 Installing the Tank Drain Parts needed for this procedure: Tank drain assembly Lock washer Lock nut Template 90 degree elbow fitting Procedure G005857 1. Remove the tank drain hose. Loosen the clamp Figure 44 securing the hose to the existing elbow fitting and 1.
  • Page 22 4. Remove the plastic ring nut on the existing outlet 8. Drop the new drain base into the tank and move it drain and push the drain up into the tank. From into position over the drain hole and new drilled the inside of the machine remove the outlet drain holes (Figure 48).
  • Page 23 in the direction of where the tank drain ball valve assembly is mounted to the frame. Installing the Bypass Line Parts needed for this procedure: Mixing tee Retainer forks, small Bypass hose Procedure 1. Loosen the retaining bolts on the right side of the machine for both front and back tank straps.
  • Page 24 disconnect this end of the bypass hose (Figure 51). 6. Locate the filter flush hose coming from the bottom Retain the medium fork at this location for later use. of the pressure filter assembly installed previously. Install the open 90 degree fitting from this hose to the middle connection of the tee (Figure 52).
  • Page 25 7. Locate bypass hose in loose parts (Figure 1). small retainer fork on the tee fitting to secure the Connect the 90 degree fitting to the open connection connection. on the right side of the valve manifold, see Figure 50, and secure it with the existing, small retainer fork.
  • Page 26 the retainer fork and disconnect this existing hose. Retain the large fork at this location for later use. G005905 2. Follow this hose until it terminates on the left side of the valve manifold. This hose is connected to the side of the valve manifold facing to the front of the machine (Figure 55).
  • Page 27 Installing the Pressure Tap Installing the Decal Parts needed for this procedure: Parts needed for this procedure: Straight fitting, brass Decal 112-7906 Tee fitting, metal Pipe plug Procedure 1. Locate the decal in loose parts. Thoroughly clean Procedure the area on the plastic fender above the left, front 1.

  • Page 28: Finishing The Installation

    Finishing the Installation Parts needed for this procedure: Retainer fork Straight hose barb Bulkhead fitting Test beaker Procedure 1. Locate the two retainer forks, two straight hose barb fittings, bulkhead fitting and test beaker. Retain these loose parts for operational testing. Refer to the Compliance Kit Operator’s Manual for more information.
  • Page 29 Notes:...