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Ultra Sonic Boom™ Leveling Kit
2010 and After Multi-Pro
System
Model No. 41218—Serial No. 312000001 and Up
This attachment maintains consistent distances from the boom nozzles to the ground when spraying over
uneven surfaces and is intended to be used by professional, hired operators in commercial applications. It is
primarily designed for spraying golf course applications, parks, sports fields, and on commercial grounds. It
is designed to only be used in conjunction with machines designated by the manufacturer.
This product complies with all relevant European directives. For details, please see the separate product
specific Declaration of Conformity (DOC) sheet.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or lost.
© 2013—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
94-8582
Register at www.Toro.com.
®
Turf Sprayers and Workman
Form No. 3374-162 Rev B
®
200 Spray
Installation Instructions
119-9431
Original Instructions (EN)
Printed in the USA
All Rights Reserved
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Related Manuals for Toro Ultra Sonic Boom 41218
Summary of Contents for Toro Ultra Sonic Boom 41218
- Page 1 Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 94-8582 119-9431 Register at www.Toro.com. © 2013—The Toro® Company Original Instructions (EN) 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420...
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Page 2: Installation
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Remove the hardstops. Hinge Angled strap (for an uncovered boom) Angled strap (for a covered boom) Top or bottom strap Assemble the sensor mounting Compression spring... -
Page 3: Preparing The Machine
Procedure Description Qty. Decal, 94-8582 Install the indicator light. Light assembly Rocker switch Cable ties Install the controls. Indicator light (Workman 200 only) Grommet (Workman 200 only) – No parts required Calibrate the sonic booms. Note: Decal 119-9431 is used with a hand-held diagnostic tool and therefore is not installed on the machine. Note: Determine the left and right sides of the machine from the normal operating position. - Page 4 Assembling the Sensor Mounting Hardware Parts needed for this procedure: Hinge Angled strap (for an uncovered boom) Angled strap (for a covered boom) Top or bottom strap Compression spring G017128 Bushing Hex-head bolt (5/16 x 3-1/4 inch) Figure 2 For uncovered booms only Flat washer Locknut (5/16 inch) 1.
- Page 5 4. Insert the bolts through the hinged welded tube openings, hinges, and straps (Figure 4). Installing the Sonic Boom Sensors Parts needed for this procedure: Sonic boom sensor Bracket Programming plug Sensor cover Lower sensor housing Cap tube Sensor guard bracket Sensor cable (4 m) Large nut U-bolt...
- Page 6 G017148 Figure 6 Rear view G017150 1. Mounting bracket (2) 2. Locknuts (1/4 inch) (12) 2. Install the sensor guard bracket onto the mounting bracket with 2 bolts (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch) as shown in Figure 7. Figure 8 For a covered boom only 1.
- Page 7 Figure 11 1. Sideways “T” 3. Notch 2. Arrows aligned 4. Sensor 6. Insert the sensor into the lower sensor housing, and secure it with 2 large nuts provided with the sensor (Figure 10). Note: Discard the lock washers that come with the sensors.
- Page 8 Mounting the Electronic Control Parts needed for this procedure: Mount plate Relay Bolt (1/4 x 5/8 inch) G018924 Lock washer (1/4 inch) Nut (1/4 inch) Wire harness Screw (#10) Figure 12 Nut (#10) 1. Relay 6. Nut (#10) Electronic Control Unit (ECU) 2.
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Page 9: Installing The Controls
5. Connect the controller lead on the wiring harness to the ECU. 6. Install the mount plate to the vehicle frame, under the dashboard. Installing the Indicator Light A. For the Multi-Pro 1200 and 1250: Install the mount plate using 2 bolts (5/16 x 3/4 inch), 2 Parts needed for this procedure: lock washers (5/16 inch), and 2 flat washers as shown in Figure 14. - Page 10 1. Remove the spray control panel to expose the 3. Connect the connectors labeled “left boom lift bottom side (Figure 17 for the 1200 and Figure 18 for switch” and “right boom lift switch” to the the 1250). corresponding panel switches. 4.
- Page 11 Note: The load side can be determined by testing both solenoid posts when the ignition is turned off. The hot side will read approximately 12V, while the load side will have no voltage. The load side can be confirmed by turning the ignition to the Run or On position and testing the load side again.
- Page 12 6. Connect the connector labeled “sonic boom switch” to the sonic boom switch. 7. Connect the light indicator to the wiring harness with two spade connectors. 8. Install the front control panel cover to the control box using the fasteners that you removed previously (Figure 20).
- Page 13 Note: Replace the cover if necessary. Note: Tie back any loose wiring to protect it from being damaged. Calibrating the Sonic Booms No Parts Required Procedure Figure 24 In this procedure, you will have 20 seconds to calibrate the sensors on the booms. The distance you set between 1.
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Page 14: Operation
Operation • On momentarily: The light comes on when you activate the sonic boom system. The light will turn off after a few seconds and remain off as long as Using the Controls the system is operating properly. • Flashing: There is an active fault in the sonic The Sonic boom switch is located on the dashboard boom system. -
Page 15: Maintenance
Maintenance Cleaning Clean the sensors periodically with a damp cloth. If a sensor is damaged or excessively dirty, replace it. Important: Do not spray water at or on the sensors. Water sprayed under even household pressure can damage the sensor. Always cover the sensors completely before washing the sprayer. -
Page 16: Troubleshooting
Off. 2. The light is burned out. 2. Replace the light. 3. The electronic controller or wiring is 3. Contact an Authorized Toro Distributor. damaged. One or both booms malfunction; the sonic 1. There is a minor system error. - Page 17 Notes:...
- Page 18 Notes:...
- Page 19 Notes:...
- Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.