ABB RDIO-01 User Manual

Digital i/o extension module

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ABB Drives
User's Manual
Digital I/O Extension Module
RDIO-01

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Summary of Contents for ABB RDIO-01

  • Page 1 ABB Drives User’s Manual Digital I/O Extension Module RDIO-01...
  • Page 3 Digital I/O Extension Module RDIO-01 User’s Manual 3AFE 64485733 REV B EN EFFECTIVE: 10.2.2003 © 2003 ABB Oy. All Rights Reserved.
  • Page 5: Safety Instructions

    Overview This chapter states the general safety instructions that must be followed when installing and operating the RDIO-01 Digital I/O Extension module. The material in this chapter must be studied before attempting any work on, or with, the unit. In addition to the safety instructions given below, read the complete safety instructions of the specific drive you are working on.
  • Page 6 Safety Instructions RDIO-01 User’s manual...
  • Page 7: Table Of Contents

    The RDIO-01 module ........
  • Page 8 I/O Module Adapter installation ....... 4-1 Appendix A – Technical data RDIO-01 User’s manual...
  • Page 9: Chapter 1 - Introduction

    Intended The manual is intended for the people who are audience responsible for commissioning and using an RDIO-01 Digital I/O Extension module with the ACS 800 drive. The reader is expected to have a basic knowledge of electrical fundamentals, electrical wiring practices and how to operate the drive.
  • Page 10: What This Manual Contains

    Safety instructions are featured in the first few pages of this manual. Chapter 2 – Overview contains a short description of the RDIO-01 Digital I/O Extension module, a delivery checklist and warranty information. Chapter 3 – Installation contains instructions for module hardware settings, mounting and cabling.
  • Page 11: Chapter 2 - Overview

    50 V (DC or AC) and above 150 V (AC or DC) simultaneously to the digital inputs and/or outputs of the RDIO-01 is not allowed. Additionally, only voltages of the same nominal level should be applied simultaneously to digital inputs DI2 and DI3 due to reduced isolation voltage.
  • Page 12: Module Layout

    (X11 and X12) Delivery check The option package contains: • RDIO-01 module • Two screws (M3×8 mm) • This manual. Compatibility The RDIO-01 is compatible with the ACS 800 Standard Application Program version ASXR7000 or later. RDIO-01 User’s manual...
  • Page 13: Warranty And Liability Information

    Chapter 2 – Overview Warranty and The warranty for your ABB drive and options covers liability manufacturing defects. The manufacturer carries no information responsibility for damage due to transport or unpacking. In no event and under no circumstances shall the...
  • Page 14 Chapter 2 – Overview RDIO-01 User’s manual...
  • Page 15: Chapter 3 - Installation

    ACS 800 Hardware Manual. Mounting The RDIO-01 is to be inserted into the position marked SLOT 1 or SLOT 2 on the drive. The module is held in place with plastic retaining clips and two screws. The...
  • Page 16: Removing And Refitting The Cover Of The Enclosure

    1 2 3 4 Configuration switch (S2) 1 2 3 4 DI3 HW filtering 1 2 3 1 2 3 1 2 3 4 DI2 HW filtering DI1 HW filtering Unused Figure 3-2 Top view of the module, cover removed RDIO-01 User’s manual...
  • Page 17: Digital Input Hardware Filter Suppression

    1 2 3 4 1 2 3 4 Disabled 1 2 3 4 1 2 3 4 1 2 3 4 Note: Always have the hardware filtering enabled with an AC input signal. Note: Actuator no. 4 is unused. RDIO-01 User’s manual...
  • Page 18: Terminal Designations

    8 A (24 V DC, resistive load) 0.4 A (120 V DC, resistive load) 2000 VA (250 V AC) R2NC Galvanically isolated from each R2CM other, digital inputs and power supply (2.5 kV AC, 1 min) R2NO RDIO-01 User’s manual...
  • Page 19: Wiring

    50 V (DC or AC) and above 150 V (AC or DC) simultaneously to the digital inputs and/or outputs of the RDIO-01 is not allowed. Additionally, only voltages of the same nominal level should be applied simultaneously to digital inputs DI2 and DI3 due to reduced isolation voltage.
  • Page 20: Node Id Selection

    Chapter 3 – Installation Node ID selection If the RDIO-01 module is mounted onto external I/O Module Adapter AIMA-01, choose the proper node ID for the module using the node ID selector (S1, range 1…15). Setting the node ID is not required when the module is mounted into SLOT 1 or SLOT 2 on the drive.
  • Page 21 Chapter 4 – Fault tracing Diagnostic LEDs There are four diagnostic LEDs on the RDIO-01 module. Three green LEDs show the state of each digital input. Each LED is lit when the corresponding digital input is activated (logical ‘1’). A yellow LED shows the status of the module.
  • Page 22 Chapter 4 – Fault tracing RDIO-01 User’s manual...
  • Page 23 • One DIP switch for each digital input for disabling/ enabling hardware filtering Connectors: • 38-pin parallel bus connector • Four (one 4-pole, one 2-pole, two 3-pole) non- detachable screw-type terminal blocks for max. 2.5 mm wire. RDIO-01 User’s manual...
  • Page 24 150 mA (5 V) + 30 mA (24 V) Both voltages supplied by the RMIO board • Estimated min. lifetime: 100 000 h • All materials UL/CSA-approved • Complies with EMC standards EN 50081-2 and EN 50082-2 RDIO-01 User’s manual...
  • Page 26 ABB Oy ABB Inc. AC Drives Drives & Power Products P.O. Box 184 16250 West Glendale Drive FIN-00381 Helsinki New Berlin, WI 53151 FINLAND Telephone:+358 10 22 11 Telephone:262 785-8378 Fax: +358 10 222 2681 800 243-4384 Internet: www.abb.com Fax:...

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