ABB Relion 630 Series Commissioning Manual
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ABB Relion 630 Series Commissioning Manual

ABB Relion 630 Series Commissioning Manual

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Protection and Control
630 series
Commissioning Manual

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  • Page 1 ® Relion Protection and Control 630 series Commissioning Manual...
  • Page 3 Document ID: 1MRS756801 Issued: 15.09.2009 Revision: A Product version: 1.0 © Copyright 2009 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-6 and EN 60255-27 for the low voltage directive.
  • Page 6 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents Table of contents Section 1 Introduction...............3 This manual..................3 Intended audience................3 Product documentation...............4 Product documentation set............4 Document revision history.............5 Related documentation..............6 Symbols and conventions..............6 Safety indication symbols..............6 Manual conventions...............6 Functions, codes and symbols............7 Section 2 Starting up..............11 Factory and site acceptance testing..........11 Commissioning checklist..............11 Checking the power supply..............12 Energizing the IED................12...
  • Page 10 Table of contents Releasing the function to be tested..........26 Verifying analog primary and secondary measurement....27 Testing protection functionality............28 Section 5 Troubleshooting .............29 Fault tracing..................29 Identifying hardware errors............29 Identifying runtime errors.............29 Identifying communication errors..........29 Checking the communication link operation......30 Checking the time synchronization.........30 Running the display test..............30 Indication messages.................31 Internal faults................31...

  • Page 11: Section 1 Introduction

    Section 1 1MRS756801 A Introduction Section 1 Introduction This manual The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for checking of external circuitry and energizing the IED, parameter setting and configuration as well as verifying settings by secondary injection.

  • Page 12: Product Documentation

    Section 1 1MRS756801 A Introduction Product documentation 1.3.1 Product documentation set Engineering manual Engineering manual Engineering manual Installation manual Installation manual Installation manual Commissioning manual Commissioning manual Commissioning manual Operation manual Operation manual Operation manual Service manual Service manual Service manual Application manual Application manual Application manual...

  • Page 13: Document Revision History

    IED. The manual should be used in conjunction with the corresponding communication protocol manual. The service manual is not available yet. 1.3.2 Document revision history Document revision/date Product series version History A/2009.09.15 First release Download the latest documents from the ABB web site http:// www.abb.com/substationautomation. 630 series Commissioning Manual...

  • Page 14: Related Documentation

    Section 1 1MRS756801 A Introduction 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB web site http://www.abb.com/substationautomation Symbols and conventions 1.4.1 Safety indication symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.

  • Page 15: Functions, Codes And Symbols

    Section 1 1MRS756801 A Introduction To navigate between the options, use • HMI menu paths are presented in bold, for example: Select Main menu/Settings. • LHMI messages are shown in Courier font, for example: To save the changes in non-volatile memory, select Yes and press •...
  • Page 16 Section 1 1MRS756801 A Introduction Functionality IEC 61850 IEC 60617 ANSI Three-phase thermal overload for T2PTTR 3Ith>T transformers Three-phase thermal overload for motors MPTTR 3Ith>M Loss-of-load supervision LOFLPTUC 3I< Motor stall protection JAMPTOC Ist> 51LR Emergency start ESMGAPC ESTART ESTART Motor start-up supervision STTPMSU Is2t n<...
  • Page 17 Section 1 1MRS756801 A Introduction Functionality IEC 61850 IEC 60617 ANSI Circuit breaker DAXCBR I ↔ O CB I ↔ O CB Disconnector DAXSWI I ↔ O DC I ↔ O DC Local/remote switch interface LOCREM Synchrocheck SYNCRSYN SYNC Supervision and monitoring Circuit-breaker condition monitoring SSCBR CBCM...

  • Page 19: Section 2 Starting Up

    Section 2 1MRS756801 A Starting up Section 2 Starting up Factory and site acceptance testing Testing the proper IED operation is carried out at different occasions, for example: • Acceptance testing • Commissioning testing • Maintenance testing This manual describes the workflow and the steps to carry out the commissioning testing.

  • Page 20: Checking The Power Supply

    IED start-up sequence The following sequence is expected when the IED is energized. • The green Ready LED starts instantly flashing and the ABB logo is shown on the LCD. • After approximately 30 seconds "Starting" is shown on the LCD.

  • Page 21: Setting Up Communication Between Pcm600 And The Ied

    Section 2 1MRS756801 A Starting up Setting up communication between PCM600 and the IED The communication between the IED and PCM600 is independent of the used communication protocol within the substation or to the NCC. The communication media is always Ethernet and the used protocol is TCP/IP. Each IED has an Ethernet interface connector on the front and on the rear side.
  • Page 22 Section 2 1MRS756801 A Starting up IP address of the front port, if the front and rear port are set to the same subnet. Setting up the PC or workstation for point to point access to IEDs front port A special cable is requested to connect two physical Ethernet interfaces together without a hub, router, bridge or switch in between.
  • Page 23 Section 2 1MRS756801 A Starting up IEC09000355-1-en.vsd IEC09000355 V1 EN Figure 3: Select: Network connections Select Properties in the status window, see Figure IEC09000356-1-en.vsd IEC09000356 V1 EN Figure 4: Right-click Local Area Connection and select Properties Select the TCP/IP protocol from the list of configured components using this connection and click Properties, see Figure 630 series...
  • Page 24 Section 2 1MRS756801 A Starting up IEC09000357-1-en.vsd IEC09000357 V1 EN Figure 5: Select the TCP/IP protocol and open Properties Select Obtain an IP address automatically, see Figure IEC09000358-1-en.vsd IEC09000358 V1 EN Figure 6: Select: Obtain an IP address automatically Close all open windows and start PCM600. Setting up the PC to access the IED via a network This task depends on the used LAN/WAN network.

  • Page 25: Writing An Application Configuration To The Ied

    Section 2 1MRS756801 A Starting up Writing an application configuration to the IED Ensure that the IED includes the correct application configuration according to project specifications. The application configuration is created using PCM600 and then written to the IED. Establish a connection between PCM600 and the IED when an application configuration must be written to IED.

  • Page 26: Checking Vt Circuits

    Section 2 1MRS756801 A Starting up • CT excitation test to ensure that the correct core in the CT is connected to the IED. Normally only a few points along the excitation curve are checked to ensure that there are no wiring errors in the system, for example due to a mistake in connecting the CT's measurement core to the IED.

  • Page 27: Checking Transducer Circuits

    Section 2 1MRS756801 A Starting up circuits then it short circuit CT secondary circuit and opens VT secondary circuits making the IED available for secondary injection. When pulled out the test handle is mechanically stopped in half withdrawn position, in this position the current and voltage enter the protection, but the alarm and trip circuits are still isolated.

  • Page 28: Binary Output Circuits

    Section 2 1MRS756801 A Starting up 2.11.2 Binary output circuits Preferably, disconnect the binary output connector from the binary output cards. Check all connected signals so that both load and voltage are in accordance with the IED specifications. 2.12 Checking optical connections Check that the Tx and Rx optical connections are correct.

  • Page 29: Section 3 Establishing Connection And Verifying The Iec 61850 Station Communication

    Section 3 1MRS756801 A Establishing connection and verifying the IEC 61850 station communication Section 3 Establishing connection and verifying the IEC 61850 station communication Setting the station communication To enable IEC 61850 station communication: • The IEC 61850-8-1 station communication functionality must be on in the LHMI.

  • Page 31: Section 4 Testing Ied Operation

    Section 4 1MRS756801 A Testing IED operation Section 4 Testing IED operation Preparing the IED to verify settings If a test switch is included, start preparation by making the necessary connections to the test switch. This means connecting the test equipment according to a specific and designated IED terminal diagram.

  • Page 32: Activating Test Mode

    Section 4 1MRS756801 A Testing IED operation Set and configure the function(s) before the testing can start. Most functions are highly flexible in that it permits a choice of functional and tripping modes. The various modes are checked at the factory as part of the design verification. In certain cases only modes with a high probability of coming into operation need to be checked when commissioned to verify the configuration and settings.

  • Page 33: Preparing The Connection To The Test Equipment

    Section 4 1MRS756801 A Testing IED operation Browse to Main menu/Tests/IED test mode Set parameter TestMode to On and save the changes. As a consequence the yellow Start LED will start flashing as a reminder and remains flashing until the test mode is switched off. Preparing the connection to the test equipment The IED can be equipped with a test switch of type RTXP8, RTXP18 or RTXP24.

  • Page 34: Releasing The Function To Be Tested

    Section 4 1MRS756801 A Testing IED operation Pay attention to the current polarity. Make sure that the connection of input and output current terminals and the connection of the residual current conductor is correct. Check that the input and output logical signals in the logic diagram for the function under test are connected to the corresponding binary inputs and outputs of the IED under test.

  • Page 35: Verifying Analog Primary And Secondary Measurement

    Section 4 1MRS756801 A Testing IED operation Verifying analog primary and secondary measurement Verify that the connections are correct and that measuring and scaling is correctly. This is done by injecting current and voltage to the IED. Apply input signals as needed according to the actual hardware and the application configuration made in PCM600.

  • Page 36: Testing Protection Functionality

    Section 4 1MRS756801 A Testing IED operation RESVMMXU amplitude range and angle VSMSQI U1 and U2 amplitude range and angle PWRMMXU S; P; Q; PF; Ilag; Ilead and f amplitude range and angle Also the Signal monitoring tool in PCM600 can be used to read measured values. In many cases it is more convenient to use PCM600 since, among many things, reports on measured values can be exported from the Signal monitoring tool to other tools (for example MS Excel) further analysis.

  • Page 37: Section 5 Troubleshooting

    Inspect the IED visually. • Inspect the IED visually to find any physical error causes. • If you can find some obvious physical damage, contact ABB for repair or replacement actions. Check whether the error is external or internal. •...

  • Page 38: Checking The Communication Link Operation

    Section 5 1MRS756801 A Troubleshooting 5.1.3.1 Checking the communication link operation There are several different communication links on the product. First check that all communication ports that are used for communication are turned on. Check the front communication port RJ-45. 1.1.

  • Page 39: Indication Messages

    Section 5 1MRS756801 A Troubleshooting All the LEDs are tested by turning them on simultaneously. The LCD shows a set of patterns so that all the pixels are activated. After the test, the display returns to normal state. Indication messages 5.2.1 Internal faults When the Ready LED indicates an internal fault by flashing, the message...

  • Page 40: Warnings

    Section 5 1MRS756801 A Troubleshooting 5.2.2 Warnings The warning message associated with the fault is found in the internal event list in the LHMI menu Main menu/Monitoring/Internal events. The message includes the date, time, description and signal state for the fault. The current status of the internal fault signals can also be checked via the LHMI in Main menu/Monitoring/ IED status.

  • Page 41: Changing And Setting The Password

    Section 5 1MRS756801 A Troubleshooting 5.3.2 Changing and setting the password The password can only be set with PCM600. For more information, see PCM600 documentation. 5.3.3 Identifying IED application problems Navigate to the appropriate menu in the LHMI to identify possible problems. •...
  • Page 42 Section 5 1MRS756801 A Troubleshooting • Measure output contacts using the voltage drop method of applying at least the minimum contact load given for the output relays in the technical data, for example 100 mA at 24 V AC/DC. Output relays, especially power output relays, are designed for breaking high currents.
  • Page 43 Section 5 1MRS756801 A Troubleshooting GUID-31DF5495-91F1-4A4B-8FD5-50625038961E V1 EN Figure 8: Testing a trip contact 1 Trip contact under test 2 Current limiting resistor • To check the status of the output circuits driving the output relay via the LHMI, select Main menu/Monitoring/I/O status/Binary output modules and then navigate to the board with the actual binary output to be checked.
  • Page 44 Section 5 1MRS756801 A Troubleshooting navigating to the actual I/O-board and the binary input in question. The activated output signal is indicated with a yellow-lit diode. Each BOn_PO is represented by two signals. The first signal in LHMI is the actual value 1 or 0 of the output, and in PCM600 a lit or dimmed diode.

  • Page 45: Section 6 Glossary

    Section 6 1MRS756801 A Glossary Section 6 Glossary ANSI American National Standards Institute CAT 5 A twisted pair cable type designed for high signal integrity Current transformer Direct current DHCP Dynamic Host Configuration Protocol DNP3 A distributed network protocol originally developed by Westronic.
  • Page 46 Section 6 1MRS756801 A Glossary Personal computer; Polycarbonate PCM600 Protection and Control IED Manager RJ-45 Galvanic connector type Root-mean-square (value) Receive/Received Site acceptance testing SOTF Switch on to fault TCP/IP Transmission Control Protocol/Internet Protocol Trip-circuit supervision Transmit/Transmitted Voltage transformer Wide area network Weak-end infeed logic 630 series Commissioning Manual...
  • Page 48 Contact us ABB Oy Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 +358 10 22 41094 www.abb.com/substationautomation...

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