ABB RELION 630 Series Comissioning Manual
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ABB RELION 630 Series Comissioning Manual

ABB RELION 630 Series Comissioning Manual

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RELION® PROTECTION AND CONTROL
630 series
Commissioning Manual

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Summary of Contents for ABB RELION 630 Series

  • Page 1 — RELION® PROTECTION AND CONTROL 630 series Commissioning Manual...
  • Page 3 Document ID: 1MRS756801 Issued: 2019-02-25 Revision: E Product version: 1.3 © Copyright 2019 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents Table of contents Section 1 Introduction...............3 This manual..................3 Intended audience................3 Product documentation...............4 Product documentation set............4 Document revision history............. 4 Related documentation..............5 Symbols and conventions..............5 Symbols..................5 Document conventions..............5 Functions, codes and symbols............6 Section 2 Starting up..............11 Factory and site acceptance testing..........
  • Page 10 Table of contents Activating the test mode..............24 Preparing the connection to the test equipment....... 25 Connecting test equipment to the IED..........25 Releasing the function to be tested..........26 Verifying analog primary and secondary measurement....26 Testing the protection functionality........... 28 Section 5 Troubleshooting .............29 Fault tracing..................29 Identifying hardware errors............29...

  • Page 11: Section 1 Introduction

    Section 1 1MRS756801 E Introduction Section 1 Introduction This manual The commissioning manual contains instructions on how to commission the protection relay. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for checking of external circuitry and energizing the relay, parameter setting and configuration as well as verifying settings by secondary injection.

  • Page 12: Product Documentation

    Commissioning manual GUID-C8721A2B-EEB9-4880-A812-849E1A42B02C V1 EN Figure 1: The intended use of documents during the product life cycle Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/relion. 1.3.2 Document revision history Document revision/date Product series version...

  • Page 13: Related Documentation

    Introduction Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.

  • Page 14: Functions, Codes And Symbols

    Section 1 1MRS756801 E Introduction • Abbreviations and acronyms are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons. To navigate between the options, use •...
  • Page 15 Section 1 1MRS756801 E Introduction Description IEC 61850 IEC 60617 ANSI Non-directional earth-fault EFHPTOC I0>> 51N-2 protection, high stage Non-directional earth-fault EFIPTOC I0>>> 50N/51N protection, instantaneous stage Directional earth-fault protection, DEFLPDEF I0> -> 67N-1 low stage Directional earth-fault protection, DEFHPDEF I0>>...
  • Page 16 Section 1 1MRS756801 E Introduction Description IEC 61850 IEC 60617 ANSI Stabilized differential protection for machines MPDIF 3dI>G/M 87G/87M Three-phase overvoltage PHPTOV 3U> protection Three-phase undervoltage PHPTUV 3U< protection Positive-sequence overvoltage PSPTOV U1> 47O+ protection Positive-sequence undervoltage PSPTUV U1< 47U+ protection Negative-sequence overvoltage NSPTOV...
  • Page 17 Section 1 1MRS756801 E Introduction Description IEC 61850 IEC 60617 ANSI Circuit breaker/disconnector GNRLCSWI I <-> O CB/DC I <-> O CB/DC control Circuit breaker DAXCBR I <-> O CB I <-> O CB Disconnector DAXSWI I <-> O DC I <->...
  • Page 18 Section 1 1MRS756801 E Introduction Description IEC 61850 IEC 60617 ANSI Three-phase voltage measurement VPHMMXU 3Upe 3Upe (phase-to-earth) Three-phase voltage measurement VPPMMXU 3Upp 3Upp (phase-to-phase) Residual current measurement RESCMMXU Residual voltage measurement RESVMMXU Power monitoring with P, Q, S, PWRMMXU power factor, frequency Sequence current measurement CSMSQI...

  • Page 19: Section 2 Starting Up

    Section 2 1MRS756801 E Starting up Section 2 Starting up Factory and site acceptance testing Testing the proper IED operation is carried out at different occasions. • Acceptance testing • Commissioning testing • Maintenance testing This manual describes the workflow and the steps to carry out the commissioning testing.

  • Page 20: Checking Of The Power Supply

    IED startup sequence The following sequence is expected when the IED is energized. • The green Ready LED starts flashing instantly and the ABB logo is shown on the LCD. • After approximately 30 seconds, "Starting" is shown on the LCD.

  • Page 21: Setting Up Communication Between Pcm600 And The Ied

    Section 2 1MRS756801 E Starting up If the green Ready LED continues to flash after the startup, the IED has detected an internal error. Navigate via Main menu/Monitoring/IED status to investigate the error description. Setting up communication between PCM600 and the The communication between the IED and PCM600 is independent of the used communication protocol within the substation or to the NCC.

  • Page 22: Writing An Application Configuration To The Ied

    Section 2 1MRS756801 E Starting up The front and rear port IP addresses cannot belong to the same subnet or communication will fail. It is recommended to change the IP address of the front port if the front and rear port are set to the same subnet.

  • Page 23: Checking Ct Circuits

    Section 2 1MRS756801 E Starting up Be sure to set the correct technical key in both the IED and PCM600 to prevent writing an application configuration to a wrong IED. See the engineering manual for information on how to create or modify an application configuration and how to write to the IED.

  • Page 24: Checking Vt Circuits

    Section 2 1MRS756801 E Starting up Checking VT circuits Check that the wiring is in strict accordance with the supplied connection diagram. Correct possible errors before continuing to test the circuitry. Test the circuitry. • Polarity check • VT circuit voltage measurement (primary injection test) •...

  • Page 25: Checking Transducer Circuits

    Section 2 1MRS756801 E Starting up Check the current circuit. 1.1. Verify that the contacts are of current circuit type. 1.2. Verify that the short circuit jumpers are located in the correct slots. Check the voltage circuit. 2.1. Verify that the contacts are of voltage circuit type. 2.2.

  • Page 26: Checking Rtd Inputs And Ma Outputs

    Section 2 1MRS756801 E Starting up 2.12 Checking RTD inputs and mA outputs 2.12.1 RTD input circuits RTD inputs must be connected in accordance with the terminal diagram provided with the IED and following the RTD input specifications. Table 2: RTD input Terminal Value...

  • Page 27: Checking Optical Connections

    Section 2 1MRS756801 E Starting up Table 3: mA outputs Terminal Value Output range ±20 mA Accuracy ±0.2 mA (ambient temperature -25ºC...+55ºC) ±1 mA (ambient temperature -40ºC...-25ºC / 55ºC...70ºC) Max load 700 Ω (including lead wire resistance) Isolation 4 kV (output to output, output to inputs and output to protective earth) 2.13 Checking optical connections...

  • Page 29: Section 3 Establishing Connection And Verifying The Station Communication

    If the station control system is not available for verifying the communication, then separate testing or diagnostics tools made for the specific protocol must be used. For example, for IEC 61850 communication, ABB provides Integrated Testing Tool ITT600 SA Explorer. It is designed for easy on-line diagnosis and troubleshooting of IEC 61850 based substation automation systems.

  • Page 31: Section 4 Testing Ied Operation

    Section 4 1MRS756801 E Testing IED operation Section 4 Testing IED operation Preparing the IED to verify settings • If a test switch is included, start preparation by making the necessary connections to the test switch. This means connecting the test equipment according to a specific and designated IED terminal diagram.

  • Page 32: Activating The Test Mode

    Section 4 1MRS756801 E Testing IED operation • Calculated settings • Valid configuration diagram for the IED • Valid terminal diagram for the IED • Technical manual • Three-phase test equipment • The test equipment should be able to provide a three-phase supply of currents and three-phase voltage.

  • Page 33: Preparing The Connection To The Test Equipment

    Section 4 1MRS756801 E Testing IED operation Preparing the connection to the test equipment The IED can be equipped with a test switch of type RTXP8, RTXP18 or RTXP24. The test switch and its associated test plug handle (RTXH8, RTXH18 or RTXH24) are a part of the COMBITEST system, which provides secure and convenient testing of the IED.

  • Page 34: Releasing The Function To Be Tested

    Section 4 1MRS756801 E Testing IED operation To ensure correct results, check that the IED as well as the test equipment are properly earthed before testing. Releasing the function to be tested Release or unblock the function to be tested to ensure that only the function or the chain of functions to be tested are in operation and that other functions are prevented from operating.
  • Page 35 Section 4 1MRS756801 E Testing IED operation Apply input signals as needed according to the actual hardware and the application configuration. Inject a symmetrical three-phase voltage and current at rated value. Compare the injected value with the measured values. The voltage and current phasor menu in the local HMI is located under Main menu/Measurements.

  • Page 36: Testing The Protection Functionality

    Section 4 1MRS756801 E Testing IED operation Testing the protection functionality Each protection function must be tested individually by secondary injection. Verify operating levels (trip) and timers. Verify alarm and blocking signals. Use the disturbance handling tool in PCM600 to evaluate that the protection function has received the correct data and responded correctly (signaling and timing).

  • Page 37: Section 5 Troubleshooting

    Inspect the IED visually. • Inspect the IED visually to find any physical error causes. • If you can find some obvious physical damage, contact ABB for repair or replacement actions. Check whether the error is external or internal. •...

  • Page 38: Checking The Communication Link Operation

    Section 5 1MRS756801 E Troubleshooting 5.1.3.1 Checking the communication link operation There are several different communication links on the product. First check that all communication ports that are used for communication are turned on. To check that optical serial port hardware is working, check the optical fibres for light.

  • Page 39: Running The Display Test

    LHMI in Main menu/ Monitoring/IED status. The ABB logo together with the IED FAILURE message appear on the screen after a five minutes' communication break between the LHMI and the IED. The LHMI panel displays the message due to a communication failure or a severe functional error in the IED.

  • Page 40: Warnings

    Section 5 1MRS756801 E Troubleshooting Table 5: Internal fault indications Fault indication Additional information Internal Fault Hardware error with the real time clock. Real Time Clock Error Internal Fault One or more of the application threads Runtime Exec. Error are not working properly. Internal Fault This signal will be activated when the SW Watchdog Error...

  • Page 41: Correction Procedures

    Section 5 1MRS756801 E Troubleshooting The messages are listed in the LHMI menu under the event list. The signal status data is found under the IED status and in the internal event list. Table 7: Additional indications Warning indication Additional information Time Synch Error Source of the time synchronization is lost or time system has made a time reset.

  • Page 42: Inspecting The Wiring

    Section 5 1MRS756801 E Troubleshooting 5.3.3.1 Inspecting the wiring The physical inspection of wiring connections often reveals the wrong connection for phase currents or voltages. Even when the phase current or voltage connections to IED terminals are correct, wrong polarity of one or more measurement transformers can cause problems.
  • Page 43 Section 5 1MRS756801 E Troubleshooting GUID-BBAEAF55-8D01-4711-A71D-BBC76B60BA3D V1 EN Figure 2: Testing output contacts using the voltage drop method 1 Contact current 2 Contact voltage drop 3 Load 4 Supply voltage 630 series Commissioning Manual...
  • Page 44 Section 5 1MRS756801 E Troubleshooting GUID-31DF5495-91F1-4A4B-8FD5-50625038961E V1 EN Figure 3: Testing a trip contact 1 Trip contact under test 2 Current limiting resistor • To check the status of the output circuits driving the output relay via the LHMI, select Main menu/Monitoring/I/O status/Binary output modules and then navigate to the board with the actual binary output to be checked.

  • Page 45: Inspecting The Rtd Wiring

    Section 5 1MRS756801 E Troubleshooting the actual I/O-board and the binary input in question. The activated output signal is indicated with a yellow-lit diode. Each BOn_PO is represented by two signals. The first signal in LHMI is the actual value “1” or “0” of the output, and in PCM600 a lit or dimmed diode.
  • Page 46 Section 5 1MRS756801 E Troubleshooting PT 100 PT 250 NI 100 NI 120 CU 10 °C °C °C °C °C 51.6 130.5 82.6 43.3 157.2 97.5 56.8 125.5 -50.8 151.8 -30.6 176.3 -10.2 199.3 151.8 20.5 182.2 51.6 82.9 114.6 146.5 189.6 RTD connector numbering is an example of a 4U case.
  • Page 47 Section 5 1MRS756801 E Troubleshooting GUID-A1C53A59-D607-4E0D-B3BF-7E12BEA35E9A V1 EN Figure 5: Testing voltage input by connecting voltage source directly to connector and measuring input voltage by multimeter GUID-DC08299A-C531-4C02-9273-AA9BD6ED7F6E V1 EN Figure 6: Testing current input by connecting voltage source directly to connector and measuring input current by multimeter Current type measurement mode can be verified by connecting a voltage source on the input, for example, 1 V DC.
  • Page 48 Section 5 1MRS756801 E Troubleshooting GUID-E486DBB7-EB19-436C-9294-90B8B5FF398D V1 EN Figure 7: Testing mA output by connecting multimeter directly to connector and measuring output current by multimeter • Check the status of the output circuits driving the mA outputs via the LHMI. Select Main menu/Monitoring/I/O status/mA output modules/RTD3 and check the output status and value for the channel under inspection.
  • Page 49 Section 5 1MRS756801 E Troubleshooting Set the parameter TestMode to”Off” after completing the tests. The Start LED stops flashing when the relay is no longer in test mode. 630 series Commissioning Manual...

  • Page 51: Section 6 Glossary

    Section 6 1MRS756801 E Glossary Section 6 Glossary Alternating current CAT 5 A twisted pair cable type designed for high signal integrity Connectivity A collection of software and information related to a package specific protection and control IED, providing system products and tools to connect and interact with the IED Current transformer 1.
  • Page 52 Section 6 1MRS756801 E Glossary LHMI Local human-machine interface Network control center 1. Personal computer 2. Polycarbonate PCM600 Protection and Control IED Manager RJ-45 Galvanic connector type Resistance temperature detector Receive/Received Site acceptance testing TCP/IP Transmission Control Protocol/Internet Protocol Transmit/Transmitted Voltage transformer Wide area network WHMI...
  • Page 56 — ABB Distribution Solutions Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 www.abb.com/mediumvoltage www.abb.com/relion © Copyright 2019 ABB. All rights reserved.

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