ABB IRBP A Applications Manual
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ABB IRBP A Applications Manual

Signal description for arc welding products
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Signal description for arc welding products

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Summary of Contents for ABB IRBP A

  • Page 1 Application manual Signal description for arc welding products...
  • Page 2 Trace back information: Workspace R16-1 version a16 Checked in 2016-03-30 Skribenta version 4.6.284...
  • Page 3 Application manual Signal description for arc welding products Document ID: 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Positioner interface IRBP L Operator interface IRBP Safety interface SIB V for positioner B/C/D/K/R 10 Safety interface SIB V for positioner A/L/S Index Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
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  • Page 7: Overview Of This Manual

    Overview of this manual Overview of this manual About this manual This manual explains the signals used for arc welding products from ABB Robotics. Usage This manual can be used either as a reference to find out if an option is the right choice for solving a problem, or as a description of the signals.

  • Page 8: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 9 Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Trouble shooting IRC5, for the controller and manipulator. Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 10: Safety

    Operating manual - General safety information This manual contains all safety instructions from the product manuals for the manipulators and the controllers. Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 11: General I/O Description

    General This description covers all signals in a standard arc welding system based on the standard process interface delivered by ABB Robotics. By using the arc welding system configuration add-in, the I/O configuration for the selected process equipment and options will be installed.
  • Page 12 Electrical data is described in the product specification for the robot. Note Signals without names in the following tables are not configured. Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 13: Signal Configuration

    2 Signal configuration 2.1 Signal configuration, B_AW_PROC_40 2 Signal configuration 2.1 Signal configuration, B_AW_PROC_40 Introduction This chapter describes the standard process configuration delivered by ABB Robotics. Process Interface DeviceNet for ESAB Aristo™ Mig and W8. Board configuration Address Name Board type...
  • Page 14 Description soFeed Activate manual wire feed Simulated inputs Device Map Name Description siWire Wire ok siWater Water ok siGas Gas ok Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 15: Process Interface Esab, Robot 2, B_Aw_Proc_41

    2.2 Process interface ESAB, robot 2, B_AW_PROC_41 2.2 Process interface ESAB, robot 2, B_AW_PROC_41 I/O board configuration, robot 2 This chapter describes the standard process configuration delivered by ABB Robotics. Process Interface DeviceNet for ESAB Aristo™ Mig and W8. Board configuration...
  • Page 16 Description soFeed_2 Activate manual wire feed Simulated inputs Device Map Name Description siWire_2 Wire ok siWater_2 Water ok siGas_2 Gas ok Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 17: Process Interface Esab Aristo™ Mig, External Equipment, B_Aw_Opt_14

    2.3 Process interface ESAB Aristo™ Mig, external equipment, B_AW_OPT_14 2.3 Process interface ESAB Aristo™ Mig, external equipment, B_AW_OPT_14 Introduction This chapter describes the standard process configuration delivered by ABB Robotics. Process Interface DeviceNet for ESAB Aristo™ Mig, external equipment, Torch Cleaner, Wire Cutter, and BullsEye.
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  • Page 19: Positioner Interface Irbp A

    Digital outputs TB4 Output DeviceMap Name Description Connected to unit doACT_K1 Activate mechan- Positioner ical unit 1 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 20 2 activated diK3_ACT Mechanical unit Positioner 3 activated diK4_ACT Mechanical unit Positioner 4 activated 0 V input 1-7 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 21 & diK3_ACT doACT_K13 doACT_K11 & xx1600000012 STN2 soACT_STN2 doACT_K2 & soACT_STN2 doACT_K4 & diK2_ACT siSTN2_ACT & diK4_ACT doACT_K14 doACT_K12 & xx1600000013 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 22 This page is intentionally left blank...

  • Page 23: Positioner Interface Irbp B/D

    Activate mechanical unit 2 soACT_INTCH Activate mechanical unit 3 Simulated inputs DeviceMap Name Description siSTN1_ACT Mechanical unit 1 activated Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 24 Mechanical unit Positioner 3 activated diK4_ACT Mechanical unit Positioner 4 activated diK5_ACT Mechanical unit Positioner 5 activated Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 25 & diK2_ACT siSTN2_ACT & diK4_ACT soACT_INTCH doACT_K5 & diK1_ACT diK2_ACT siINTCH_ACT & diK5_ACT doACT_K13 doACT_K11 doACT_K15 doACT_K14 doACT_K12 doACT_K15 xx1600000014 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
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  • Page 27: Positioner Interface Irbp C

    Name Description soACT_STN1 Activate mechanical unit 1 Simulated inputs DeviceMap Name Description siSTN1_ACT Mechanical unit 1 activated Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 28 Limit switch sta- Station inter- tion 2 change unit 0 V input 1-7 Configuration for cross-connections soACT_STN1 doACT_K5 & diK5_ACT siSTN1_ACT & Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 29: Positioner Interface Irbp K/R

    Name Description siSTN1_ACT Mechanical unit 1 activated siSTN2_ACT Mechanical unit 2 activated si_INTCH_ACT Mechanical unit 3 activated Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 30 1 change unit diLS_2_INPOS Limit switch sta- Station inter- tion 2 change unit 0 V input 1-7 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 31 K/R 1DU (1 axis) soACT_STN1 doACT_K1 & diK1_ACT siSTN1_ACT & soACT_STN2 doACT_K2 & diK2_ACT siSTN2_ACT & doACT_K5 soACT_INTCH & diK5_ACT siINTCH_ACT & xx1600000017 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 32 This page is intentionally left blank...

  • Page 33: Positioner Interface Irbp L

    Digital outputs TB4 Output DeviceMap Name Description Connected to unit doACT_K1 Activate mechan- Positioner ical unit 1 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 34 2 activated 0 V input 1-7 Configuration for cross-connections STN1 soACT_STN1 doACT_K1 & diK1_ACT siSTN1_ACT & xx1600000018 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 35 7 Positioner interface IRBP L Continued STN2 soACT_STN2 doACT_K2 & diK2_ACT siSTN2_ACT & xx1600000019 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 36 This page is intentionally left blank...

  • Page 37: Operator Interface Irbp

    2 doPERM_ENTR1 Permit operator ready on station 1 doPERM_ENTR1 Permit operator ready on station 2 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 38 Description diPROC1 Operator ready OK on station 1 diPROC2 Operator ready OK on station 2 diPROG_START Program start diPROG_STOP Program stop Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 39: Safety Interface Sib V For Positioner B/C/D/K/R

    Robot welding station with one positioner IRBP 250K and one positioner IRBP 250L. xx1600000020 Robot Travel track IRBP 250L IRBP 250K Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 40 2 at robot change TB2:12 diRL143 Indication station Station inter- 2 at robot (inver- change ted signal) Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 41 TB31:6 circuits service vice door door Cross-connections Cross-connections for unit for safety supervision SIB_V_typ 1. diRL1 diRL2 siSAFETY1_OK & diRL3 xx1600000022 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
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  • Page 43: Safety Interface Sib V For Positioner A/L/S

    Robot welding station with one positioner IRBP 250K and one positioner IRBP 250L. xx1600000020 Robot Travel track IRBP 250L IRBP 250K Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 44 1 TB33:13 diRL10 Channel 2 active Station indication switch robot in area 1 Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 45 Channel 2 active Home position switch TB112:11, diRL403 Reset/control of Home position TB112:12 function safety switch circuits Continues on next page Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 46 Continued Cross-connections Cross-connections for unit for safety supervision SIB_V_typ 3. diRL1 diRL2 siSAFETY1_OK & diRL3 diRL7 diRL8 siSAFETY2_OK & diRL6 xx1600000024 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.

  • Page 47: Index

    Index Index safety, 10 Application manual - Signal description for arc welding products 3HAC050975-001 Revision: - © Copyright 2004-2016 ABB. All rights reserved.
  • Page 50 Telephone +46 (0) 21 344 400 ABB AS, Robotics Discrete Automation and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 51489000 ABB Engineering (Shanghai) Ltd. No. 4528 Kangxin Hingway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 www.abb.com/robotics...

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