Related Manuals for ABB CGWB 13
Summary of Contents for ABB CGWB 13
- Page 1 Heatable Sample Gas Lines CGWB 13, TBL 01 S, TBL 01 C, TBL 01 E Operator’s Manual 42/23 24 EN Rev. 5...
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Page 3: Table Of Contents
Operator Panel of the Temperature Controller....................21 Operation of the Temperature Controller....................22 Technical Data Heatable Sample Gas Line CGWB 13......................27 Heatable Sample Gas Lines TBL 01-S, TBL 01-C, TBL 01-E..............28 Putting out of Service and Packing Putting out of Service ..........................30 Packing for Return............................31... - Page 4 This Operator's Manual contains all information required to be able to install, put into operation and operate the heatable sample gas lines CGWB 13, TBL 01-S, TBL 01-C and TBL 01-E safely and as specified. The Operator's Manual also contain information about the operation of the temperature controller type 703041.
- Page 5 Specified Use Specified Use The heatable sample gas lines of the types CGWB 13, TBL 01-S, TBL 01-C and TBL 01-E are used to prevent the formation of condensate when the sample gas is being fed from the gas sampling point to the gas analyzer.
- Page 6 Safety Information Requirements for Safe Operation In order to operate in a safe and efficient manner the device should be properly handled and stored, correctly installed and set-up, properly operated and correctly maintained. Personnel Qualifications Only persons familiar with the installation, set-up, operation and maintenance of comparable devices and certified as being capable of such work should work on the device.
- Page 7 Device Safety and Safe Operation The device is designed and tested in accordance with EN 61010 Part 1, "Safety Provisions for Electrical Measuring, Control, Regulation and Laboratory Instruments" and has been shipped ready for safe operation. To maintain this condition and to assure safe operation, read and follow the safety information in this manual.
- Page 8 Unpack the supplied parts (see section "Unpacking" on page 7). If required, assemble or shorten the sample gas line (only types CGWB 13 and TBL 01-C, see section "Assembling or Shortening the Heatable Sample Gas Line" on page 8). Install the heatable sample gas line (see section "Laying the Heatable Sample Gas Line Correctly"...
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Page 9: Assembly
H A P T E R Assembly Unpacking Unpacking Step Action Unpack the heatable sample gas line and the temperature controller. Make sure that any accompanying accessories do not get lost. Check the contents of the delivery to ensure that it is complete by comparing the actual goods with the dispatch note. -
Page 10: Assembling Or Shortening The Heatable Sample Gas Line
Assembling or Shortening the Heatable Sample Gas Line The heatable sample gas lines of the types CGWB 13 and TBL 01-C can be shortened. Important Components of the Sample Gas Line (Dimensions in mm) Heating cable Contact points with depressions Process line The contact points of the heating cable are approx. - Page 11 General Rules for Assembly or Shortening Take note of the type of heatable sample gas line you are installing. Refer to the order for the type. In addition, please refer to the information in the specification sheet. The shortening set supplied with sample gas lines which can be shortened contains all the individual parts for quick and simple assembly or shortening.
- Page 12 Assembling or Shortening the Sample Gas Line CGWB 13 (Dimensions in mm) Step Action Cut back the sheathing of the sample gas line by approx. 250 mm Cut the heating cable, so that it projects approx. 100 mm and the last contact point is not more than 100 mm away from the end of the cable.
- Page 13 Splice the heating cable and strip the end insulation of one of the two wires of the heating cable by 10 mm. Heating cable with protective braiding Resistance wire Insulated copper conductor, strip 10 mm! Insulated copper conductor Insulate the cable ends with the enclosed shrink sleeve. Heating cable with protective braiding Shrink sleeve Pass the end piece over the process line.
- Page 14 Use a heat gun (maximum temperature 120 °C!) to fuse the end of the sample gas line and the end piece with the shrink sleeve. Shrink sleeve Sealing compound NOTE The maximum temperature of the heat gun may not exceed 120 °C, otherwise the shrink sleeve will be damaged! Encapsulate the process line inlet with "End sealant".
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Page 15: Laying The Heatable Sample Gas Line Correctly
Laying the Heatable Sample Gas Line Correctly WARNING Danger of overheating! Follow all the instructions in this section. The heatable sample gas line may be damaged through overheating or it may malfunction if it is laid incorrectly. Fundamentals for Laying the Sample Gas Line Do not lay the heated sample gas line in a thermowell. - Page 16 Procedure for Laying the Sample Gas Line incorrect correct Do not lay the heatable sample gas Ensure that the hoses do not touch. lines directly side-by-side in an Maintain a distance of 25 mm. Provide enclosed duct or shaft. This results in adequate ventilation.
- Page 17 Avoid bundling or laying several Lay several heatable sample gas lines heatable sample gas lines, so that separately with a distance of at least they touch each other. This results in 2.5 cm and provide adequate ventilation. overheating at the contact points. Heat can be conducted away as a result.
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Page 18: Assembly Of The Temperature Controller
Assembly of the Temperature Controller Design of the Temperature Controller Type 703041 (dimensions in mm) Attachment for top-hat rail TS35 Installation of the Temperature Controller Type 703041 Step Action Install the temperature controller on the top-hat rail in the rail-mount housing. -
Page 19: Electrical Installation
H A P T E R Electrical Installation Requirements and Procedures for Electrical Connection WARNING! Please observe the relevant national safety regulations for the construction and operation of electrical installations as well as the following safety instructions. Before connecting the power supply, check that the operating voltage on the rating plate is the same as the mains voltage. - Page 20 What material is required? Select the required line material as per the planning documents. Connect the Signal Lines Step Action Unscrew the casing cover of the temperature controller. Push the cable through the conduits into the casing. Connect the signal lines to the terminals according to the connecting diagrams (see section "Electrical Connections for the Temperature Controller"...
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Page 21: Electrical Connections Of Sample Gas Lines
Electrical Connections of Sample Gas Lines ϑ Connections for heating Connections for temperature measurement... -
Page 22: Electrical Connections For The Temperature Controller
Electrical Connections for the Temperature Controller NOTE With loads > 2 A, use a coupling relay. Connect the temperature controller type 703041 as shown in the following connection diagram: L1 N 342343341142143 242243 80 112111113 ϑ 110...240 VAC, -15 / + 10%, 48...63 Hz Unassigned connections 342, 343 and 341 Binary output 1 Alarm 2 limiter, max. -
Page 23: Operation Of The Temperature Controller
H A P T E R Operation of the Temperature Controller Operator Panel of the Temperature Controller Operator Panel of the Temperature Controller Type 703041 7-segment display, red, four-digit Decimal place configurable (automatic adjustment on exceeding the display capacity) Basic setting: actual value Display of active set point, green Basic setting: SP1 Possible display values: SP1, SP2, SP3, SP4 (SP = set point) -
Page 24: Operation Of The Temperature Controller
Operation of the Temperature Controller WARNING Danger of damage to the regulated device! You may not make any changes to set points and limits which do not comply with the specified use of the regulated device. Alterations to the preset set points may therefore only be carried out by trained technical personnel. - Page 25 Existing Settings The temperature controller type 703041 is configured in the factory for the temperature control application. Changing Settings WARNING Electric shock! You must disconnect the voltage for the current circuit, in which the electrical equipment is integrated, when putting the device out of service.
- Page 26 Level Concept for Operation The operator functions and displays are divided into 3 levels. Level Description Standard display The display is in the display mode. Selection level Here you can choose between: Operator level (Display: OPr) Parameter level (Display: PArA) Configuration level (Display: ConF) Operator level Parameter level...
- Page 27 Selection of a Function Step Action You are in the standard display: in another display: Go to Step 2. Press key for more than 2 seconds to go to the standard display: Press key to go to the selection level. Select the desired level with key or key OPr for the operator level...
- Page 28 Input Values The symbol for the parameter is shown in the bottom display during input. Proceed as follows for the value input: Step Action Select the parameter with Change to the input mode with Result: The lower display blinks. Change the value with The change is made dynamically through the length of the key press.
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Page 29: Technical Data
H A P T E R Technical Data Heatable Sample Gas Line CGWB 13 Parallel strip heater, Line with frost protection Self-regulating strip heater regulated Outer covering Sample gas hose PTFE PTFE PTFE Line end assembly various options various options... -
Page 30: Heatable Sample Gas Lines Tbl 01-S, Tbl 01-C, Tbl 01-E
Heatable Sample Gas Lines TBL 01-S, TBL 01-C, TBL 01-E TBL 01-S TBL 01-S Self-regulating strip heater Fixed resistor heating conductor Outer covering Polyamide corrugated tubing Polyamide corrugated tubing Sample gas hose PTFE tube 6 x 4 x 1 mm PTFE tube 6 x 4 x 1 mm or 8 x 6 x 1 mm or 8 x 6 x 1mm... - Page 31 TBL 01-C TBL 01-E Self-regulating heating conductor Fixed resistor heating conductor Outer covering Metal corrugated tubing (for ACK) or Polyamide corrugated tubing Outer sheath of PVC (for ACMP) Sample gas hose PTFE tube 6 x 4 x 1 mm PTFE tube 6 x 4 x 1 mm or 8 x 6 x 1 mm End assembly of Probe: metal cap - analyzer: silicone cap...
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Page 32: Putting Out Of Service And Packing
H A P T E R Putting out of Service and Packing Putting out of Service WARNING Electric shock! You must disconnect the voltage for the current circuit, in which the electrical equipment is integrated, when putting the device out of service. -
Page 33: Packing For Return
Packing for Return Packing the Sample Gas Line 1 If the original packing material is no longer available, wrap the device in bubble foil or corrugated cardboard. When shipping overseas, also heat-seal the device air-tight in 0.2 mm thick polyethylene, including a desiccant (e.g. silica gel). The amount of desiccant used should be adequate for the package volume and the probable shipping time (at least 3 months). -
Page 34: Index
Index Assembling or Shortening the Heatable Operation of the Temperature Controller • 21, Sample Gas Line • 6, 8 Assembly • 7 Operator Panel of the Temperature Controller • Assembly of the Temperature Controller • 16 Electrical Connections for the Temperature Packing for Return •... - Page 36 ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in the Fed. Rep. of Germany (05.07) ©...